Novel prism cleaning device
By designing a new prism cleaning device, the prism movement is driven by the limit drainage mechanism and the conveyor belt, combined with spray, brushing and drying components, the problem of collision and damage during prism cleaning is solved and the production quality is improved.
Patent Information
- Application Number
- CN202421090922.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-20
AI Technical Summary
When the existing prism cleaning device cleans multiple prisms at the same time, due to the collision between the prisms, the surface of the prism is easily damaged, which reduces the production quality.
A new prism cleaning device was designed, using a limit drainage mechanism to separate multiple prisms, and drive the prism movement through a conveyor belt and a servo motor, combining spray, brush and drying components to achieve efficient cleaning and drying.
It effectively avoids collision and damage of prisms during cleaning, improves the production quality of prisms, and achieves the goal of facilitating the cleaning of multiple prisms at the same time.
Smart Images

Figure CN222519316U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of prisms, in particular to a novel prism cleaning device. Background Art
[0002] A prism is a transparent object surrounded by two intersecting but non-parallel planes, used to split light or disperse light beams. A prism is a polyhedron made of transparent materials (such as glass, crystal, etc.). It is widely used in optical instruments. Prisms can be divided into several types according to their properties and uses.
[0003] During the production process of prisms, the surface will inevitably be contaminated with dust generated during cutting and grinding. Therefore, after production is completed, the prisms need to be cleaned. However, when the existing cleaning devices clean multiple prisms at the same time, due to the collision between the multiple prisms, it is easy to cause bumps and damage to the prism surface, thereby greatly reducing the production quality of the prism. Utility Model Content
[0004] In view of the deficiencies of the prior art, the utility model provides a novel prism cleaning device for solving the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A novel prism cleaning device comprises a cleaning box, wherein the top surface of the cleaning box is fixedly connected to a fixing frame, the inner wall of the cleaning box is fixedly connected to a drain pipe, the front surface of the cleaning box is fixedly connected to a first servo motor, and the output end of the first servo motor is rotatably connected to the inner wall of the cleaning box, the inner wall of the cleaning box is rotatably connected to a transmission roller, and the transmission roller is fixedly connected to the output end of the first servo motor, a conveyor belt is meshed on the surface of the transmission roller, a discharge plate is fixedly connected to the inner wall of the cleaning box, a limited drainage mechanism is arranged on the surface of the conveyor belt, a spray assembly is arranged on the top surface of the fixing frame, a brushing mechanism is arranged on the front surface of the cleaning box, and a drying assembly is arranged on the top surface of the cleaning box.
[0007] Preferably, the position-limiting drainage mechanism consists of a drainage hole and a position-limiting baffle, the drainage hole is opened through the surface of the conveyor belt, and the position-limiting baffle is fixedly connected to the surface of the conveyor belt.
[0008] Preferably, the spray assembly consists of a water pump, a diverter pipe and a nozzle, the water pump is fixedly connected to the top surface of the fixed frame, the liquid inlet end of the diverter pipe is fixedly connected to the liquid outlet end of the water pump, the nozzle is fixedly connected to the inner wall of the fixed frame, and the liquid inlet end of the nozzle is fixedly connected to the liquid outlet end of the diverter pipe.
[0009] Preferably, the brushing mechanism consists of a second servo motor, a fixed shaft and a brushing roller, the second servo motor is fixedly connected to the front side of the cleaning box, and the output end of the second servo motor is rotatably connected to the inner wall of the cleaning box, the fixed shaft is rotatably connected to the inner wall of the cleaning box, and the fixed shaft is fixedly connected to the output end of the second servo motor, and the brushing roller is fixedly connected to the surface of the fixed shaft.
[0010] Preferably, the drying component consists of a drying box, a diversion hole, a fin-type heater and a fan. The drying box is fixedly connected to the top surface of the cleaning box, the diversion hole is opened through the bottom surface of the drying box, the fin-type heater is fixedly connected to the inner wall of the drying box, the fan is fixedly connected to the top surface of the drying box, and the air outlet end of the fan is fixedly connected to the inner wall of the drying box.
[0011] Preferably, the fixing frame is rectangular and is made of stainless steel.
[0012] Preferably, there are multiple limit baffles, and all of the limit baffles are located on the surface of the conveyor belt.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the new prism cleaning device separates multiple prisms through a limiting drainage mechanism and places them on the surface of a conveyor belt, starts the first servo motor to drive the prism to move to the right through the drive roller and the conveyor belt, starts the spray component to suck the cleaning liquid and spray it to the prism for cleaning, starts the brushing mechanism to rotate and contact the prism for brushing, starts the drying component to heat the air and blow it to the prism below, so as to dry the residual moisture on the surface of the prism, and the prism moves and is discharged through the discharge plate; the goal of facilitating the simultaneous cleaning of multiple prisms is achieved, and the problem of greatly reduced production quality of the prisms due to prisms colliding and being damaged during cleaning is avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is the structural survey drawing of the utility model;
[0015] Figure 2 This is a front cross-sectional view of the structure of the utility model;
[0016] Figure 3 This is an enlarged view of the structure A of the utility model;
[0017] Figure 4 This is an enlarged view of the structure B of the utility model.
[0018] In the figure: 1. cleaning box; 2. fixing frame; 3. drain pipe; 4. first servo motor; 5. driving roller; 6. conveyor belt; 7. discharge plate; 8. drain hole; 9. limit baffle; 10. water pump; 11. diverter pipe; 12. nozzle; 13. second servo motor; 14. fixing shaft; 15. scrubbing roller; 16. drying box; 17. diverter hole; 18. fin heater; 19. fan. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] Reference Figure 1-4A novel prism cleaning device comprises a cleaning box 1, a fixing frame 2 is fixedly connected to the top surface of the cleaning box 1, the fixing frame 2 is rectangular, and the fixing frame 2 is made of stainless steel. The fixing frame 2 made of stainless steel has higher strength, is not easy to rust, deform or damage, and is more durable. A drainage pipe 3 is fixedly connected to the inner wall of the cleaning box 1, a first servo motor 4 is fixedly connected to the front of the cleaning box 1, and the output end of the first servo motor 4 is rotatably connected to the inner wall of the cleaning box 1, a transmission roller 5 is rotatably connected to the inner wall of the cleaning box 1, and the transmission roller 5 is fixedly connected to the output end of the first servo motor 4, a conveyor belt 6 is meshed on the surface of the transmission roller 5, a discharge plate 7 is fixedly connected to the inner wall of the cleaning box 1, and a limited drainage mechanism is arranged on the surface of the conveyor belt 6, and the limited drainage mechanism consists of a drainage hole 8 and a limited baffle 9 The present invention is composed of a plurality of limit baffles 9, and the plurality of limit baffles 9 are all located on the surface of the conveyor belt 6, which are used to separate the plurality of prisms, thereby improving the cleaning efficiency of the prisms. The drainage holes 8 are opened through the surface of the conveyor belt 6, and the limit baffles 9 are fixedly connected to the surface of the conveyor belt 6, which are used to separate the plurality of prisms to avoid collision and damage between the plurality of prisms. A spray assembly is arranged on the top surface of the fixing frame 2, and the spray assembly consists of a water pump 10, a shunt pipe 11 and a nozzle 12. The water pump 10 is fixedly connected to the top surface of the fixing frame 2, the liquid inlet end of the shunt pipe 11 is fixedly connected to the liquid outlet end of the water pump 10, the nozzle 12 is fixedly connected to the inner wall of the fixing frame 2, and the liquid inlet end of the nozzle 12 is fixedly connected to the liquid outlet end of the shunt pipe 11, which is used to suck the cleaning liquid, so as to spray the cleaning liquid to the plurality of prisms. The front surface of the cleaning box 1 A scrubbing mechanism is provided, and the scrubbing mechanism consists of a second servo motor 13, a fixed shaft 14 and a scrubbing roller 15. The second servo motor 13 is fixedly connected to the front of the cleaning box 1, and the output end of the second servo motor 13 is rotatably connected to the inner wall of the cleaning box 1, the fixed shaft 14 is rotatably connected to the inner wall of the cleaning box 1, and the fixed shaft 14 is fixedly connected to the output end of the second servo motor 13. The scrubbing roller 15 is fixedly connected to the surface of the fixed shaft 14, and is used to brush away dirt on the surface of the prism, so as to facilitate scrubbing of multiple groups of prisms at the same time. A drying component is provided on the top surface of the cleaning box 1, and the drying component consists of a drying box 16, a diverter hole 17, a fin heater 18 and a fan 19. The drying box 16 is fixedly connected to the top surface of the cleaning box 1, and the diverter hole 17 is opened through the bottom surface of the drying box 16. The fin heater 18 and the fan 19 are provided. The fan 18 is fixedly connected to the inner wall of the drying box 16, the fan 19 is fixedly connected to the top surface of the drying box 16, and the air outlet end of the fan 19 is fixedly connected to the inner wall of the drying box 16, which is used to dry the moisture on the surface of the prism, thereby increasing the drying range. After a plurality of prisms are separated by the limiting drainage mechanism, they are placed on the surface of the conveyor belt 6, the first servo motor 4 is started to drive the prism to move to the right through the transmission roller 5 and the conveyor belt 6, the spray component is started to suck the cleaning liquid and spray it to the prism for cleaning, the brushing mechanism is started to rotate and contact the prism for brushing, the drying component is started to heat the air and blow it to the prism below, so as to dry the residual moisture on the surface of the prism, and the prism moves and is discharged through the discharge plate 7, thereby achieving the goal of facilitating the simultaneous cleaning of a plurality of prisms and avoiding the damage caused by the collision of the prisms during cleaning.This leads to a problem in which the production quality of the prism is greatly reduced.
[0021] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.
[0022] When in use: When in use, first separate multiple prisms through multiple limit baffles 9 and place them on the surface of the conveyor belt 6, connect the liquid inlet end of the water pump 10 to the cleaning liquid through a pipeline, start the first servo motor 4 to drive the transmission roller 5 to rotate, and drive the prism to move to the right through the engagement of the transmission roller 5 and the conveyor belt 6, start the water pump 10 to suck the cleaning liquid into the shunt pipe 11, and the cleaning liquid is diverted by the shunt pipe 11 and sprayed to the lower prism through the nozzle 12 for cleaning, start the second servo motor 13 to drive the fixed shaft 14 and the brush roller 15 to rotate, and the brushing work can be performed through the contact between the brush roller 15 and the prism, start the fin heater 18 to heat the air temperature inside the drying box 16, start the fan 19 to blow the heated air inside the drying box 16, and the air is blown to the lower prism through multiple diversion holes 17 after being subjected to wind pressure, so as to dry the residual moisture on the surface of the prism, and after the cleaning and drying is completed, the prism moves through the discharge plate 7 for discharge.
[0023] In summary, the new prism cleaning device separates multiple prisms through a limiting drainage mechanism and places them on the surface of a conveyor belt 6, starts the first servo motor 4 to drive the prism to move to the right through the drive roller 5 and the conveyor belt 6, starts the spray component to suck the cleaning liquid and spray it to the prism for cleaning, starts the brushing mechanism to rotate and contact the prism for brushing, starts the drying component to heat the air and blow it to the prism below, so as to dry the residual moisture on the surface of the prism, and the prism moves and is discharged through the discharge plate 7, thereby achieving the goal of facilitating the simultaneous cleaning of multiple prisms and avoiding the problem of prism production quality being greatly reduced due to prisms colliding with each other and being damaged during cleaning, and is used to solve the problems raised in the above-mentioned background technology.
[0024] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0025] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A novel prism cleaning device, comprising a cleaning box (1), characterized in that: The top surface of the cleaning box (1) is fixedly connected to a fixing frame (2), the inner wall of the cleaning box (1) is fixedly connected to a drainage pipe (3), the front surface of the cleaning box (1) is fixedly connected to a first servo motor (4), and the output end of the first servo motor (4) is rotatably connected to the inner wall of the cleaning box (1), the inner wall of the cleaning box (1) is rotatably connected to a transmission roller (5), and the transmission roller (5) is fixedly connected to the output end of the first servo motor (4), the surface of the transmission roller (5) is meshed with a conveyor belt (6), the inner wall of the cleaning box (1) is fixedly connected to a discharge plate (7), and the surface of the conveyor belt (6) is provided with a limited drainage mechanism, the top surface of the fixing frame (2) is provided with a spray assembly, the front surface of the cleaning box (1) is provided with a scrubbing mechanism, and the top surface of the cleaning box (1) is provided with a drying assembly.
2. A novel prism cleaning device according to claim 1, characterized in that: The position-limiting drainage mechanism consists of a drainage hole (8) and a position-limiting baffle (9); the drainage hole (8) is opened through the surface of the conveyor belt (6); and the position-limiting baffle (9) is fixedly connected to the surface of the conveyor belt (6).
3. A novel prism cleaning device according to claim 1, characterized in that: The spray assembly is composed of a water pump (10), a shunt pipe (11) and a spray head (12); the water pump (10) is fixedly connected to the top surface of the fixed frame (2); the liquid inlet end of the shunt pipe (11) is fixedly connected to the liquid outlet end of the water pump (10); the spray head (12) is fixedly connected to the inner wall of the fixed frame (2); and the liquid inlet end of the spray head (12) is fixedly connected to the liquid outlet end of the shunt pipe (11).
4. A novel prism cleaning device according to claim 1, characterized in that: The scrubbing mechanism is composed of a second servo motor (13), a fixed shaft (14) and a scrubbing roller (15); the second servo motor (13) is fixedly connected to the front of the cleaning box (1), and the output end of the second servo motor (13) is rotatably connected to the inner wall of the cleaning box (1); the fixed shaft (14) is rotatably connected to the inner wall of the cleaning box (1), and the fixed shaft (14) is fixedly connected to the output end of the second servo motor (13); and the scrubbing roller (15) is fixedly connected to the surface of the fixed shaft (14).
5. A novel prism cleaning device according to claim 1, characterized in that: The drying assembly consists of a drying box (16), a diversion hole (17), a fin-type heater (18) and a fan (19); the drying box (16) is fixedly connected to the top surface of the cleaning box (1); the diversion hole (17) is opened through the bottom surface of the drying box (16); the fin-type heater (18) is fixedly connected to the inner wall of the drying box (16); the fan (19) is fixedly connected to the top surface of the drying box (16); and the air outlet end of the fan (19) is fixedly connected to the inner wall of the drying box (16).
6. A novel prism cleaning device according to claim 1, characterized in that: The fixing frame (2) is rectangular in shape and is made of stainless steel.
7. A novel prism cleaning device according to claim 2, characterized in that: There are multiple limit baffles (9), and the multiple limit baffles (9) are all located on the surface of the conveyor belt (6).