Product shaping device
By designing a plastic shaping device including limiting grooves, arc stamping heads and automated driving mechanisms, the problems of low processing efficiency and cumbersome operation in the prior art are solved, and efficient and precise metal shaping is achieved, suitable for large batches Production.
Patent Information
- Application Number
- CN202323459276.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-19
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2033-12-19
AI Technical Summary
In the existing metal shaping technology, the processing efficiency is low, unable to meet the growing production needs, and the operation is cumbersome, and there are problems of manual positioning and unloading.
A product shaping device is designed, including a base, metal gripper parts, processing table, box, limit groove, gripper correction mechanism, part support mechanism and part discharge mechanism. The metal gripper parts are fixed by the limiting groove, and the arc-shaped stamping head is stamped from the side, the stamping head driving mechanism and the support plate driving mechanism are automated.
It improves the efficiency and accuracy of plastic surgery, reduces manual operations, improves safety, and can meet the needs of large-scale assembly line production.
Smart Images

Figure CN222519592U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal shaping, in particular to a product shaping device. Background Art
[0002] When processing metal parts, unqualified products with distorted or deformed appearance often appear. At this time, these unqualified products are uniformly processed by the shaping device, and the bent metal parts of the products are subjected to secondary processing to repair them to the established standards of product design. For large-scale assembly line product shaping processing scenarios, manual positioning is often used on the shaping device, and then the parts are manually positioned on the shaping device after being stamped by the shaping device, and then manually removed from the shaping device by loading and unloading. This processing method has low processing efficiency and cannot meet the growing production needs.
[0003] For example, a cover shaping device is disclosed in the Chinese utility model patent with the announcement number CN210497739U. Although this solution can effectively press and fix the computer shell and perform stamping and shaping, it is necessary to press the threaded rod to load the material, and send the material to the stamping table through the moving block, and then manually unload the material after completion. This may result in cumbersome operation and high processing efficiency. Based on this, a product shaping device is proposed. Utility Model Content
[0004] In order to solve the technical problem of metal product shaping, the utility model provides a product shaping device.
[0005] The utility model is implemented by the following technical scheme: a product shaping device, including a base and a metal gripper part, the upper side of the base is fixedly connected to a processing table, the upper side of the processing table is fixedly connected to a box body, a limiting groove is penetrated through the upper side of the box body, and gripper correction mechanisms for punching and correcting the gripper of the metal gripper part are arranged on both sides of the limiting groove, one side of the box body is provided with a part supporting mechanism for supporting the metal gripper part placed in the limiting groove from the lower side, and the lower side of the box body is provided with a part unloading mechanism for collecting the stamped metal gripper parts.
[0006] As a further improvement of the above-mentioned scheme, the gripper correction mechanism includes inner slide grooves respectively opened through both sides of the box body, and the interiors of the two inner slide grooves are respectively slidably connected with arc-shaped punching heads that cooperate with the outer sides of the metal gripper parts, and one side of the two arc-shaped punching heads is respectively provided with a punching head driving mechanism that enables the arc-shaped punching head to reciprocate left and right along the inner side of the inner slide groove.
[0007] Through the above technical solution, the metal gripper parts are fixed and limited by the limiting grooves, and each arc-shaped punching head punches from the side, so the punching effect is more stable.
[0008] As a further improvement of the above scheme, the punch head driving mechanism includes a connecting plate fixedly connected to one side of the two arc-shaped punch heads, and two No. 1 cylinders are fixedly connected to the upper side of the processing table, and the output ends of the two No. 1 cylinders are fixedly connected to blocks respectively clamped to one end of the connecting plate.
[0009] As a further improvement of the above-mentioned scheme, the part support mechanism includes a push plate slidably connected to one side of the box body, one side of the push plate is fixedly connected to a support plate that cooperates with the lower side of the metal gripper part, and one side of the support plate is provided with a support plate driving mechanism that enables the support plate to reciprocate inside and outside the box body.
[0010] As a further improvement of the above solution, the support plate driving mechanism includes a No. 2 cylinder fixedly connected to one side of the push plate and fixedly connected to the upper side of the processing table.
[0011] As a further improvement of the above solution, the parts unloading mechanism includes a unloading chute connected to the lower side of the box body, and a storage bucket fixedly connected to one side of the processing table is provided below the unloading chute.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] 1. The utility model places a circular metal gripper part to be leveled in a limiting groove, and a support plate provides support force from the bottom. At this time, the arc-shaped punching heads on both sides can straighten the grippers of the metal gripper parts. After the punching and leveling is completed, the support plate is retracted, and the metal gripper parts fall directly along the unloading chute under the action of gravity. The entire processing operation is closely connected, simple and quick to operate, and compared with traditional manual shaping, the work efficiency is greatly improved.
[0014] 2. The utility model has a limit groove on the box body, and the material is fed directly from the limit groove, so the stamping is stable and the precision is high; the stamping action of the arc-shaped stamping head on the metal gripper parts occurs inside the box body, which prevents outsiders from directly contacting the stamping processing table, and has a good protective effect on the personal safety of the operator. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A front view of a shaping device for a product provided by the utility model;
[0016] Figure 2 A top view of a shaping device for a product provided by the utility model;
[0017] Figure 3 This is a side view of a shaping device for a product provided by the utility model.
[0018] Description of main symbols:
[0019] 1. Base; 2. Inner slide; 3. Cylinder No. 1; 4. Processing table; 5. Block; 6. Box; 7. Metal gripper parts; 8. Unloading slide; 9. Arc-shaped punch head; 10. Connecting plate; 11. Limiting groove; 12. Support plate; 13. Cylinder No. 2; 14. Push plate; 15. Storage bucket. DETAILED DESCRIPTION
[0020] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0021] Example:
[0022] Please combine Figure 1-Figure 3 A shaping device for a product in this embodiment includes a base 1 and a metal gripper part 7. A processing table 4 is fixedly connected to the upper side of the base 1, and a box body 6 is fixedly connected to the upper side of the processing table 4. A limiting groove 11 is penetrated through the upper part of the box body 6. Gripper correction mechanisms for punching and correcting the gripper of the metal gripper part 7 are arranged on both sides of the limiting groove 11. A part supporting mechanism for supporting the metal gripper part 7 placed in the limiting groove 11 from the lower side is arranged on one side of the box body 6, and a part unloading mechanism for collecting the stamped metal gripper parts 7 is arranged on the lower side of the box body 6.
[0023] Please combine Figure 1 As shown, the material of the box body 6 can be selected as high-strength stainless steel. When the limit groove 11 is opened, the radius sizes of the upper and lower openings are specially set. The radius of the feed opening on the limit groove 11 should take into account the fact that all four grippers of the metal gripper part 7 are completely bent, which may cause the required radius for placing into the limit groove 11, that is, the radius of the metal gripper part 7 plus the sum of the lengths of the two grippers is the size of the upper opening of the limit groove 11, and the radius of the lower opening should be equal to the radius size of the metal gripper part 7. In this way, the lower opening can also play an effective limiting and fixing role for the metal gripper part 7. After the stamping of the metal gripper part 7, its bent grippers can be straightened and can be handled to fall from the lower opening. If it still cannot fall from the lower opening, it means that the shaping process has failed and manual intervention is required for further processing.
[0024] The gripper correction mechanism includes inner slide grooves 2 respectively opened through both sides of the box body 6, and the interiors of the two inner slide grooves 2 are respectively slidably connected with arc-shaped punching heads 9 that cooperate with the outer sides of the metal gripper parts 7. One side of the two arc-shaped punching heads 9 is respectively provided with a punching head driving mechanism that enables the arc-shaped punching heads 9 to reciprocate left and right along the inner sides of the inner slide grooves 2.
[0025] Adding lubricating oil at the position where the inner slide groove 2 contacts the arc-shaped punch head 9 can improve the wear resistance of the device, reduce friction noise, and provide a better working environment for the staff.
[0026] The punch head driving mechanism includes a connecting plate 10 fixedly connected to one side of the two arc-shaped punch heads 9, and two No. 1 cylinders 3 are fixedly connected to the upper side of the processing table 4. The output ends of the two No. 1 cylinders 3 are fixedly connected to the clamping blocks 5 respectively clamped to one end of the connecting plate 10.
[0027] The part support mechanism includes a push plate 14 slidably connected to one side of the box body 6, one side of the push plate 14 is fixedly connected to a support plate 12 that cooperates with the lower side of the metal gripper part 7, and one side of the support plate 12 is provided with a support plate driving mechanism that enables the support plate 12 to reciprocate inside and outside the box body 6.
[0028] The support plate driving mechanism includes a No. 2 cylinder 13 fixedly connected to one side of the push plate 14 and fixedly connected to the upper side of the processing table 4. The parts unloading mechanism includes a unloading slide 8 connected to the lower side of the box body 6. A storage bucket 15 fixedly connected to one side of the processing table 4 is arranged below the unloading slide 8.
[0029] The implementation principle of the shaping device of a product in the embodiment of the present application is as follows: the No. 2 cylinder 13 pushes the push plate 14, driving the support plate 12 to be inserted into the box body 6, thereby supporting the metal gripper part 7, and starting the No. 1 cylinder 3 to push the two arc-shaped punching heads 9 to punch from both sides to flatten the bent grippers on the metal gripper part 7, and then the No. 2 cylinder 13 pulls the push plate 14 and the support plate 12 out of the box body 6, and the metal gripper part 7 falls from the unloading chute 8 and falls into the storage bucket 15.
[0030] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A product shaping device, comprising a base (1) and a metal gripper part (7), characterized in that: The upper side of the base (1) is fixedly connected to a processing table (4), and the upper side of the processing table (4) is fixedly connected to a box (6). A limiting groove (11) is provided through the upper side of the box (6), and gripper correction mechanisms for correcting the gripper of the metal gripper part (7) by punching are provided on both sides of the limiting groove (11). A part support mechanism for supporting the metal gripper part (7) placed in the limiting groove (11) from the lower side is provided on one side of the box (6), and a part unloading mechanism for collecting the metal gripper part (7) after punching is provided on the lower side of the box (6).
2. A product shaping device according to claim 1, characterized in that: The gripper correction mechanism comprises inner slide grooves (2) respectively extending through both sides of the box body (6), the interiors of the two inner slide grooves (2) are respectively slidably connected with arc-shaped punching heads (9) cooperating with the outer sides of the metal gripper parts (7), and one side of the two arc-shaped punching heads (9) is respectively provided with a punching head driving mechanism for causing the arc-shaped punching heads (9) to perform reciprocating punching movements left and right along the inner sides of the inner slide grooves (2).
3. A product shaping device as claimed in claim 2, characterized in that: The punch head driving mechanism comprises a connecting plate (10) fixedly connected to one side of two arc-shaped punch heads (9), and two No. 1 cylinders (3) are fixedly connected to the upper side of the processing table (4), and the output ends of the two No. 1 cylinders (3) are fixedly connected to a clamping block (5) respectively clamped to one end of the connecting plate (10).
4. A product shaping device as claimed in claim 1, characterized in that: The part support mechanism comprises a push plate (14) slidably connected to one side of the box body (6); one side of the push plate (14) is fixedly connected to a support plate (12) that cooperates with the lower side of the metal gripper part (7); one side of the support plate (12) is provided with a support plate driving mechanism that enables the support plate (12) to reciprocate inside and outside the box body (6).
5. A product shaping device as claimed in claim 4, characterized in that: The support plate driving mechanism comprises a No. 2 cylinder (13) which is fixedly connected to one side of the push plate (14) and to the upper side of the processing table (4).
6. A product shaping device as claimed in claim 1, characterized in that: The parts unloading mechanism comprises a unloading chute (8) connected to the lower side of the box body (6), and a storage bucket (15) fixedly connected to one side of the processing table (4) is arranged below the unloading chute (8).
Citation Information
Patent Citations
Cover plate shaping device
CN210497739U