Drainage groove trimming and side punching and trimming, side trimming and punching double-process combined die
By designing a duplex mold clamp for automotive molds, the existing mold process is complicated and low efficiency problems are solved, and the integration of multiple processes is achieved, and the processing quality and efficiency are improved.
Patent Information
- Application Number
- CN202421346666.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-13
AI Technical Summary
When processing engine compartment drainage tanks, the process of existing automobile molds is complicated and requires multiple sets of mold combinations, resulting in low processing efficiency and difficult to ensure quality.
Design a drainage tank trimming, side punching and trimming, side trimming and punching duplex molding. By integrating two sets of die cores side by side in a set of molds and reasonably arranging the oblique wedge mechanisms, the trimming and side trimming are achieved. The integration of punching, trimming and punching processes.
Multiple processes of drainage tanks can be completed through a set of molds twice, reducing the number of molds, reducing the frequent turnover of workpieces, and improving processing quality and efficiency.
Smart Images

Figure CN222519745U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automobile molds, in particular to a double-process mold for drain groove trimming, side punching and trimming, and side trimming and punching. Background Art
[0002] The engine compartment drain is usually located at the rear of the engine compartment, near the lower edge of the windshield and the air-conditioning inlet, and is an important part of the car body. This location is designed to effectively collect rainwater flowing in from the windshield. On rainy days or when washing the car, the water is drained out of the car through the drain to prevent moisture from entering the engine compartment, thereby protecting the engine and related electrical components from damage.
[0003] The vehicle body drain groove is usually made by punching out the plate through a stamping die. However, since the drain groove needs to adapt to the complex structure of the engine compartment at the front of the vehicle body and ensure a stable connection with the vehicle body, the overall structure of the drain groove is relatively complex and requires multiple processes such as trimming, punching, and side punching to be punched out into a finished product. At present, the drain groove is usually gradually processed into shape by combining multiple sets of molds. There are many processes and frequent turnover of workpieces, which is not conducive to ensuring quality and improving efficiency, and needs to be improved. Utility Model Content
[0004] In order to solve the above problems, the utility model proposes a double-process mold for drain groove trimming and side punching and trimming, side trimming and punching.
[0005] The technical scheme of the utility model is: a double-process mold for drain groove trimming, side punching and trimming, side trimming and punching, including an upper mold base and a lower mold base, the surface of the lower mold base is provided with a lower mold core A and a lower mold core B side by side, a certain interval is provided between the lower mold core A and the lower mold core B, an oblique wedge seat A and an oblique wedge seat B are respectively provided on both sides of one end of the lower mold core A, the two oblique wedge seats both have a certain inward inclination, the lower mold core corresponding to the oblique wedge seat A is provided with a notch A, the lower mold core corresponding to the oblique wedge seat B is provided with a notch B, the surface of the lower mold core B is provided with a punch hole, and the edge portions of the two lower mold cores are provided with Lower trimming cutter; upper die core A and upper die core B are slidably installed in the die cavity of the upper die seat, support springs are arranged between the two upper die cores and the bottom surface of the die cavity, oblique wedge A and oblique wedge B are arranged on both sides of one end of the upper die core A, side hole A and side hole B are arranged on the upper die core A, the side punch A of the oblique wedge A corresponds to the side hole A, the side punch corresponds to the position of the above-mentioned notch and the size matches, the side punch B of the oblique wedge B corresponds to the side hole B, the surface of the upper die core B is provided with a punch corresponding to the punch hole, upper trimming cutters are arranged on the edges of the two upper die cores, and a carrying connecting plate is arranged on the end face of the lower die seat.
[0006] Preferably, the four corners of the lower mold core A and the lower mold core B are provided with centering convex seats, the surface of the centering convex seats is a conical surface, and the four corners of the upper mold core A and the upper mold core B are provided with centering concave seats, the surface of the centering concave seats is provided with conical grooves, and the centering convex seats and the centering concave seats match in size and are directly opposite each other up and down.
[0007] Preferably, L-shaped bent positioning rods are provided on the lower mold bases at the ends and sides of the lower mold core A and lower mold core B, the positioning rods are close to the edge of the mold core, and the inner side surfaces of the positioning rods are provided with guiding slopes.
[0008] Preferably, a waste cavity is provided in the lower die base, and waste chutes extending into the waste cavity are provided on both sides of the lower die base.
[0009] Preferably, both ends of the lower mold base are provided with square guide grooves, and two guide columns are arranged side by side at the bottom of the guide grooves. Both ends of the upper mold base are provided with square slides, and the square slides can slide into the square guide grooves. Guide holes corresponding to the guide columns are provided in the square slides.
[0010] Preferably, buffers are provided on the surfaces of the four corners of the lower die base, and square limit blocks are arranged side by side on one side of the buffer, and the height of the limit blocks is lower than the height of the buffer.
[0011] Preferably, both sides of the end surface of the lower die seat are hinged with supporting square tubes, and the supporting square tubes can be vertically supported on the surface of the lower die seat after rotation.
[0012] Preferably, the oblique wedge seat A and the oblique wedge seat B are connected to the lower die seat through a support platform, the oblique wedge seat A and the oblique wedge seat B are higher than the upper surface of the lower die seat, and a reinforcing plate is provided on the outer side of the support platform.
[0013] The beneficial technical effect of the utility model is: the utility model integrates two sets of mold cores side by side into one set of mold, and at the same time reasonably arranges two sets of bevel mechanisms in the mold, one set of mold cores and the bevel mechanism are combined to form a trimming and side punching process, and the other set of mold cores is responsible for trimming, side trimming and punching processes. Therefore, one set of molds can complete multiple processes of drain groove punching by closing the mold twice, and there is no need to adopt the traditional processing mode of punching with multiple sets of molds combined, which effectively reduces the number of molds. The processing process does not need to frequently turn over the workpiece, which is beneficial to saving equipment costs and ensuring the processing quality of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 It is a three-dimensional structural diagram of the lower die base and its internal components;
[0016] Figure 3 It is a schematic diagram of the main structure of the lower die base;
[0017] Figure 4 The main structural diagram of the upper die base;
[0018] Figure 5 It is a schematic diagram of the three-dimensional structure of the upper mold core armor and the upper mold core armor.
[0019] In the figure, 01. lower die seat, 11. lower die core A, 111. notch A, 112. notch B, 113. oblique wedge seat A, 114. oblique wedge seat B, 12. lower die core B, 13. punch hole, 14. lower trimming cutter, 15. centering convex seat, 16. positioning rod, 17. waste cavity, 18. buffer, 181. limit block, 19. support square tube, 20. support table, 02. upper die seat, 21. Upper die core A, 211. Side hole A, 212. Side hole B, 22. Upper die core B, 211. Oblique wedge A, 212. Oblique wedge B, 213. Side punch A, 214. Side punch B, 23. Punch, 24. Upper trimming cutter, 25. Centering recess, 26. Limiting plate, 31. Waste chute, 41. Square guide groove, 42. Guide column, 43. Square slide, 44. Guide hole. DETAILED DESCRIPTION
[0020] Example 1, see the attached specification Figure 1-5A double-process mold for trimming and punching a drainage trough, comprising an upper mold base 02 and a lower mold base 01, wherein a lower mold core A 11 and a lower mold core B 12 are arranged side by side on the surface of the lower mold base 01, and an oblique wedge seat A 113 and an oblique wedge seat B 114 are respectively arranged on both sides of one end of the lower mold core A 11, and a notch A 111 is arranged on the lower mold core corresponding to the oblique wedge seat A 113, and a notch A 111 is arranged on the lower mold core corresponding to the oblique wedge seat B 114 The surface of the lower die core B 112 is provided with a punch hole 13, and the edges of the two lower die cores are provided with lower trimming cutters 14; the upper die core A 21 and the upper die core B 22 are slidably installed in the die cavity of the upper die seat 02, and a plurality of limit plates 26 are evenly arranged at the port of the die cavity, and the sliding stroke of the upper die core A 21 and the upper die core B 22 is limited by the limit plates 26. The lower die core A 11 and the upper die core A 21 are responsible for trimming and side punching of the workpiece. The lower die core B 12 and the upper die core B 22 are responsible for the trimming, side trimming and punching processes of the workpiece. The upper die core A 21 is provided with an oblique wedge A 211 and an oblique wedge B 212 on both sides of one end of the upper die core A 21. The upper die core A 21 is provided with a side hole A 211 and a side hole B 212. The size of the notch matches the size of the above-mentioned notch. The side punch A 213 of the oblique wedge A 211 corresponds to the side hole A 211, and the side punch B 214 of the oblique wedge B 212 corresponds to the side hole B Corresponding to 212, after the punch 23 enters the side punching hole, it can enter the notch on the lower die core to realize the side punching of the workpiece. The surface of the upper die core B 22 is provided with a punch 23 corresponding to the punch hole 13, and the size of the punch 23 matches the size of the punch hole 13. The edges of the two upper die cores are provided with upper trimming cutters 24. The positions of the upper trimming cutters 24 and the lower trimming cutters 14 correspond. When the mold is closed, the upper and lower cutters fit together and slide for trimming and punching.
[0021] L-shaped bent positioning rods 16 are provided on the ends and sides of the lower mold base 01 of the lower mold core A 11 and the lower mold core B 12. The inner side surface of the positioning rod 16 is provided with a guide slope. The limiting rods can quickly place the workpiece onto the mold core through the guide slope, and the limiting rods are arranged around the mold core. After the workpiece is placed on the mold core, these limiting rods can play a limiting role to ensure that the workpiece is located in the accurate stamping position.
[0022] A waste cavity 17 is provided in the lower die base 01, and waste chutes 31 extending into the waste cavity 17 are provided on both sides of the lower die base 01. A large amount of scraps will be generated at various positions of the mold core during the process of mold closing and blanking. These scraps can fall into the waste cavity 17 nearby and then be discharged from the mold through the waste chute 31, thereby avoiding the accumulation of scraps and ensuring efficient and continuous punching of the workpiece.
[0023] The surfaces of the four corners of the lower mold base 01 are provided with buffers 18, and limit blocks 181 are arranged side by side on one side of the buffer 18. The buffer 18 is provided to buffer the impact force between the mold bases to ensure the stability of the mold clamping, and the limit blocks 181 are used to limit the maximum clamping stroke of the mold.
[0024] Support square tubes 19 are hinged on both sides of the end surface of the lower mold base 01. After rotating, the support square tubes 19 can be supported on the surface of the lower mold base 01. When the mold is in an idle state, it is supported between the two mold bases by the support square tubes 19 to prevent the pressure of the mold base itself from damaging the surface of the mold core.
[0025] The bevel wedge seat A 113 and the bevel wedge seat B 114 are both connected to the lower die seat 01 through the support platform 20. The bevel wedge seat A 113 and the bevel wedge seat B 114 are both higher than the upper surface of the lower die seat 01. This design enables the bevel wedge seat to provide sliding top pressure for the bevel wedge from below, driving the side punch 23 to slide inward to achieve side punching.
[0026] When the mold is punching the drainage groove, the workpiece is first placed on the lower mold core A 11. The limiting rods around the mold core can limit the workpiece so that the workpiece is located in the accurate stamping position. The upper mold base 02 is driven to move downward, and the upper mold core A 21 presses the workpiece against the lower mold core A 11 to achieve trimming and side punching. The principle of side punching has been explained above. Then the upper mold base 02 is driven to move upward, and the workpiece is taken out and placed on the lower mold core B 12. The upper mold base 02 is driven downward again, and the upper mold core B 22 presses the workpiece against the lower mold core B 12 to achieve trimming, side trimming and punching. A set of molds can be closed twice to complete multiple processes of punching the drainage groove. There is no need to adopt the traditional processing mode of combined punching of multiple sets of molds, which effectively reduces the number of molds. The workpiece does not need to be frequently turned over during the processing, which is beneficial to improving the processing quality and efficiency of the workpiece.
[0027] Example 2, see the attached specification Figure 1-2 4. In this embodiment, on the basis of the first embodiment, centering convex seats 15 are provided at the four corners of the lower mold core A 11 and the lower mold core B 12, and centering concave seats 25 are provided at the four corners of the upper mold core A 21 and the upper mold core B 22. The centering convex seats 15 and the centering concave seats 25 match in size and face each other vertically. When the mold is closed for punching, the centering concave seats 25 around the mold core are matched and inserted into the centering convex seats 15, providing mold closing guide positioning around the mold core to avoid relative displacement between the mold cores due to pressure. To ensure the accuracy of blanking, square guide grooves 41 are provided at both ends of the lower die base 01, guide columns 42 are provided at the bottom of the guide grooves, square slides 43 are provided at both ends of the upper die base 02, guide holes 44 corresponding to the guide columns 42 are provided in the square slides 43, and the square guide grooves 41 and the square slides 43 form a mold closing guide mechanism at both ends of the mold to ensure the accuracy of the position between the mold bases when closing the mold. Combined with the guide positioning between the above-mentioned mold cores, the mold closing and blanking quality of the workpiece can be effectively guaranteed.
Claims
1. A double-process mold for trimming and punching of drainage grooves, characterized by: It comprises an upper die base and a lower die base, wherein a lower die core A and a lower die core B are arranged side by side on the surface of the lower die base, an oblique wedge seat A and an oblique wedge seat B are respectively arranged on both sides of one end portion of the lower die core A, a notch A is arranged on the lower die core corresponding to the oblique wedge seat A, a notch B is arranged on the lower die core corresponding to the oblique wedge seat B, a punch hole is arranged on the surface of the lower die core B, and lower trimming cutters are arranged on the edges of the two lower die cores; an upper die core A and an upper die core B are slidably installed in the die cavity of the upper die base, an oblique wedge A and an oblique wedge B are arranged on both sides of one end portion of the upper die core A, a side hole A and a side hole B are arranged on the upper die core A, the side punch A of the oblique wedge A corresponds to the side hole A, the side punch B of the oblique wedge B corresponds to the side hole B, a punch corresponding to the punch hole is arranged on the surface of the upper die core B, and upper trimming cutters are arranged on the edges of the two upper die cores.
2. The drainage groove trimming, side punching and trimming, side trimming, punching double process mold according to claim 1, characterized in that: The four corners of the lower mold core A and the lower mold core B are each provided with a centering convex seat, and the four corners of the upper mold core A and the upper mold core B are each provided with a centering concave seat, and the centering convex seat and the centering concave seat are matched in size and face each other vertically.
3. The drainage groove trimming, side punching and trimming, side trimming, punching double process mold according to claim 1, characterized in that: The lower mold bases at the ends and sides of the lower mold core A and the lower mold core B are both provided with L-shaped bent positioning rods, and the inner side surfaces of the positioning rods are provided with guiding inclined surfaces.
4. The drainage groove trimming, side punching and trimming, side trimming, punching double process mold according to claim 1, characterized in that: A waste cavity is arranged in the lower die base, and waste chutes extending into the waste cavity are arranged on both sides of the lower die base.
5. The drainage groove trimming, side punching and trimming, side trimming, punching double process mold according to claim 1, characterized in that: Both ends of the lower die seat are provided with square guide grooves, the groove bottoms of the guide grooves are provided with guide posts, and both ends of the upper die seat are provided with square slide seats, and guide holes corresponding to the guide posts are provided in the square slide seats.
6. The drainage groove trimming, side punching and trimming, side trimming, punching double process mold according to claim 1, characterized in that: Buffers are arranged on the surfaces of the four corners of the lower die seat, and limiting blocks are arranged side by side on one side of the buffer.
7. The drainage groove trimming, side punching and trimming, side trimming, punching double process mold according to claim 1, characterized in that: Both sides of the end surface of the lower die seat are hinged with supporting square tubes, and the supporting square tubes can be supported on the surface of the lower die seat after rotation.
8. The drainage groove trimming, side punching and trimming, side trimming, punching double process mold according to claim 1, characterized in that: The oblique wedge seat A and the oblique wedge seat B are both connected to the lower die seat through a support platform, and the oblique wedge seat A and the oblique wedge seat B are both higher than the upper surface of the lower die seat.