Stamping connection system with mechanical arm
By designing a stamping connection system with a robot, the time-consuming and unsafe stamping problem in the production of iron packaging boxes is solved, and fully automated production is achieved, improving efficiency and safety.
Patent Information
- Application Number
- CN202421227480.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-31
AI Technical Summary
Stamping is time-consuming and unsafe during the production process of iron packaging boxes, and it is difficult for the existing technology to achieve efficient and safe automated production.
A stamping connection system with robot hand is designed, including a plate loading mechanism, cutting stamping mechanism, conveying robot, flip mechanism, folding stamping mechanism and cutting conveying channel, and automatic production is achieved through the multi-degree of freedom operation of the robot.
It realizes a fully automatic stamping production line, improves production efficiency, reduces labor costs and production cycles, ensures product consistency and accuracy, and reduces workers' labor intensity and production safety risks.
Smart Images

Figure CN222519772U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a full-automatic punching system. Background Art
[0002] Tin packaging boxes are manufactured by stamping tin sheets step by step. Generally speaking, the main raw material of tin packaging boxes is metal sheets, usually cold-rolled thin steel sheets. First, the metal sheets need to be cut and cut into sheets that meet the size of the packaging box. The cut metal sheets are formed by stamping and forming equipment. In this step, the metal sheets will pass through a series of stamping dies and be processed into various parts of the packaging box, including the bottom, side walls and top, through processes such as extrusion, bending and punching. The production method of tin packaging boxes usually requires multiple processes, requiring more equipment investment and process operations. If manual cooperation and stamping production are used, the speed is relatively slow and the working environment of employees is also relatively dangerous. Utility Model Content
[0003] In order to overcome the shortcomings of time-consuming and unsafe punching in the current production process of tin packaging boxes, the utility model provides a punching connection system with a manipulator.
[0004] The utility model solves the technical problem by a technical solution: a punching connection system with a manipulator, comprising a plate feeding mechanism, a cutting punching mechanism, a first conveying manipulator, a first flipping mechanism, a first folding punching mechanism, a second conveying manipulator, a paper placing mechanism, a second folding punching mechanism, a third conveying manipulator, a second flipping mechanism, and a material unloading conveying path;
[0005] The plate feeding mechanism includes a plate storage device and a plate conveying manipulator, the plate conveying manipulator has three degrees of freedom of movement, and a suction cup is provided on the plate conveying manipulator;
[0006] The cutting and punching mechanism is a punching machine with a cutting die;
[0007] The first conveying robot is a multi-degree-of-freedom robot unit, and the clamping part is a suction cup;
[0008] The first flipping mechanism comprises a first flipping platform, on which a first flipping clamping manipulator is disposed, the first flipping clamping manipulator comprises a movable platform that can be raised and lowered, a rotating cylinder is disposed in front of the movable platform, and a two-finger clamping cylinder is disposed on the rotating head of the rotating cylinder;
[0009] The first hem folding stamping mechanism comprises a stamping machine with a first hem folding stamping die;
[0010] The second conveying robot is a multi-degree-of-freedom robot unit, and the clamping part is a suction cup;
[0011] The paper placing mechanism comprises a paperboard storage platform, an iron box positioning platform, and a paper transporting manipulator. The second transporting manipulator takes and delivers the iron box to the iron box positioning platform. The paper transporting manipulator is arranged on a two-degree-of-freedom movable unit, and the head of the paper transporting manipulator is provided with a movable plate with upper and lower parts, the movable plate is provided with a paper suction cup, and the movable plate is also provided with a downwardly pressed lower paper movable block, and the lower paper movable block is driven by the lower paper cylinder to push the paper on the suction cup away;
[0012] The second hem folding punching mechanism comprises a punching machine with a second hem folding punching die;
[0013] The third conveying robot is a robot unit with at least three degrees of freedom, and the clamping part is a suction cup;
[0014] The second flipping mechanism is configured similarly to the first flipping mechanism;
[0015] The third conveying robot movably clamps the workpiece between the second folding and punching mechanism, the second turning mechanism and the unloading conveying path.
[0016] In order to facilitate the fixing of the iron box workpiece in the iron box positioning platform, iron box fixing pressure hands are provided on both sides of the iron box positioning platform, and the iron box fixing pressure hands are driven by pressure hand cylinders to fix the iron box.
[0017] The sheet material storage is further fixed, the sheet material storage device comprises a storage table provided with a plurality of storage positioning vertical rods, a sheet material storage space is provided between the storage positioning vertical rods, and the sheet material conveying robot can move between the sheet material storage space and the cutting and punching mechanism.
[0018] When the utility model is in use, iron sheet plates are stacked and secured in the plate storage space of the plate storage device, and then the plate conveying robot conveys the plate from the plate discharging device to the cutting and punching mechanism. After the first cutting and punching is completed, the first conveying robot conveys the first formed workpiece to the first flipping mechanism, and then the first flipping mechanism flips the first formed workpiece 180 degrees, and after flipping, the first folding and punching mechanism performs punching. After the second punching, an iron box is formed, and then the second conveying robot conveys the iron box to the paper placing mechanism, and the paper conveying robot of the paper placing mechanism puts the pad paper into the iron box, and then the second conveying robot conveys the iron box to the second folding and punching mechanism, and the second folding and punching mechanism bends the edge of the iron box inwardly. After the secondary forming, the finished iron box is placed on the second flipping mechanism by the third conveying robot for flipping. After flipping, the third conveying robot conveys the finished iron box to the unloading conveyor for unloading.
[0019] The beneficial effects of the utility model are: 1. The fully automatic stamping production line can realize automated production, greatly improve production efficiency, reduce labor costs and production cycle; 2. The automated production line can ensure the consistency and accuracy of the product, avoid errors caused by human operation, and ensure stable product quality. 3. The automatic stamping production line can reduce labor costs, reduce the direct participation of personnel in the production process, reduce the labor intensity of workers, and improve production safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of an embodiment of the utility model, in which the main bodies of the three groups of conveying robots are omitted and only the suction cup part is presented.
[0021] Figure 2 Schematic diagram of the first flipping mechanism.
[0022] Figure 3 It is a schematic diagram of the paper feeding mechanism. DETAILED DESCRIPTION
[0023] The present invention will be described in further detail below in conjunction with the accompanying drawings.
[0024] Combined with Figures 1 to 3 A punching connection system with a manipulator includes a plate feeding mechanism 1, a cutting and punching mechanism 2, a first conveying manipulator 3, a first turning mechanism 4, a first folding and punching mechanism 5, a second conveying manipulator 6, a paper placing mechanism 7, a second folding and punching mechanism 8, a third conveying manipulator 9, a second turning mechanism 10, and a material unloading conveying path 11;
[0025] The sheet material feeding mechanism 1 comprises a sheet material storage device 12 and a sheet material conveying robot 13. The sheet material conveying robot 13 has three degrees of freedom of movement and a suction cup is provided on the sheet material conveying robot 13.
[0026] The cutting and punching mechanism 2 is a punching machine with a cutting die;
[0027] The first conveying robot 3 is a multi-degree-of-freedom robot unit, and the clamping part is a suction cup;
[0028] The first flip mechanism 4 includes a first flip table 14, on which a first flip clamping manipulator 15 is disposed, and the first flip clamping manipulator 15 includes a movable platform 16 that can be raised and lowered, and a rotating cylinder 17 is disposed in front of the movable platform 16, and a two-finger clamping cylinder 18 is disposed at the rotating head of the rotating cylinder 17;
[0029] The first folding punching mechanism 5 comprises a punching machine with a first folding punching die;
[0030] The second conveying robot 6 is a multi-degree-of-freedom robot unit, and the clamping part is a suction cup;
[0031] The paper placing mechanism 7 includes a paperboard storage platform 19, an iron box positioning platform 20, and a paper transporting manipulator 21. The second transporting manipulator 6 takes and delivers the iron box to the iron box positioning platform 20. The paper transporting manipulator 21 is arranged on a two-degree-of-freedom movable unit, and the head of the paper transporting manipulator 21 is provided with a movable plate 22 with upper and lower formations, and a paper suction cup 23 is arranged on the movable plate 22. The movable plate 22 is also provided with a downwardly pressed lower paper movable block 24, and the lower paper movable block 24 is driven by the lower paper cylinder to push the paper on the suction cup away;
[0032] The second folding punching mechanism 8 comprises a punching machine with a second folding punching die;
[0033] The third conveying robot 9 is a robot unit with at least three degrees of freedom, and the clamping part is a suction cup;
[0034] The second turning mechanism 10 is configured similarly to the first turning mechanism 4;
[0035] The third conveying robot 9 movably clamps the workpiece between the second folding and punching mechanism 8 , the second turning mechanism 10 and the unloading conveying path 11 .
[0036] In order to facilitate fixing the iron box workpiece in the iron box positioning platform 20, iron box fixing pressing hands 25 are provided on both sides of the iron box positioning platform 20, and the iron box fixing pressing hands 25 are driven by a pressing hand cylinder to fix the iron box.
[0037] The sheet material storage is further fixed. The sheet material storage device 12 includes a storage table with a plurality of storage positioning vertical rods 26. A sheet material storage space 27 is provided between the storage positioning vertical rods 26. The sheet material conveying robot 13 can move between the sheet material storage space 27 and the cutting and punching mechanism 2.
[0038] When the utility model is in use, the iron sheet is stacked and secured in the sheet storage space 27 of the sheet storage device 12, and then the sheet conveying robot 13 conveys the sheet from the sheet discharging device to the cutting and punching mechanism 2. After the first cutting and punching is completed, the first conveying robot 3 conveys the first formed workpiece to the first turning mechanism 4, and then the first turning mechanism 4 turns the first formed workpiece 180 degrees, and after turning over, the first folding and punching mechanism 5 is punched. After the second punching, an iron box is formed, and then the second conveying robot 6 conveys the iron box to the paper placing mechanism 7, and the paper conveying robot 21 of the paper placing mechanism 7 puts the pad paper into the iron box, and then the second conveying robot 6 conveys the iron box to the second folding and punching mechanism 8, and the second folding and punching mechanism 8 bends the edge of the iron box inwardly. After the secondary forming, the finished iron box is placed on the second turning mechanism 10 by the third conveying robot for turning over. After turning over, the third conveying robot conveys the finished iron box to the unloading conveying path 11 for unloading.
[0039] The beneficial effects of the utility model are: 1. The fully automatic stamping production line can realize automated production, greatly improve production efficiency, reduce labor costs and production cycle; 2. The automated production line can ensure the consistency and accuracy of the product, avoid errors caused by human operation, and ensure stable product quality. 3. The automatic stamping production line can reduce labor costs, reduce the direct participation of personnel in the production process, reduce the labor intensity of workers, and improve production safety.
Claims
1. A stamping connection system with a manipulator, characterized in that: It includes a plate feeding mechanism, a cutting and punching mechanism, a first conveying robot, a first turning mechanism, a first folding and punching mechanism, a second conveying robot, a paper placing mechanism, a second folding and punching mechanism, a third conveying robot, a second turning mechanism, and a material unloading conveying path; The plate feeding mechanism includes a plate storage device and a plate conveying manipulator, the plate conveying manipulator has three degrees of freedom of movement, and a suction cup is provided on the plate conveying manipulator; The cutting and punching mechanism is a punching machine with a cutting die; The first conveying robot is a multi-degree-of-freedom robot unit, and the clamping part is a suction cup; The first flipping mechanism comprises a first flipping platform, on which a first flipping clamping manipulator is disposed, the first flipping clamping manipulator comprises a movable platform that can be raised and lowered, a rotating cylinder is disposed in front of the movable platform, and a two-finger clamping cylinder is disposed on the rotating head of the rotating cylinder; The first hem folding stamping mechanism comprises a stamping machine with a first hem folding stamping die; The second conveying robot is a multi-degree-of-freedom robot unit, and the clamping part is a suction cup; The paper placing mechanism comprises a paperboard storage platform, an iron box positioning platform, and a paper transporting manipulator. The second transporting manipulator takes and delivers the iron box to the iron box positioning platform. The paper transporting manipulator is arranged on a two-degree-of-freedom movable unit, and a movable plate with upper and lower formations is arranged on the head of the paper transporting manipulator. The movable plate is provided with a paper suction cup, and the movable plate is also provided with a downwardly pressed lower paper movable block. The lower paper movable block is driven by a lower paper cylinder to push the paper on the suction cup away. The second hem folding punching mechanism comprises a punching machine with a second hem folding punching die; The third conveying robot is a robot unit with at least three degrees of freedom, and the clamping part is a suction cup; The second flipping mechanism is configured similarly to the first flipping mechanism; The third conveying robot movably clamps the workpiece between the second folding and punching mechanism, the second turning mechanism and the unloading conveying path.
2. The punching connection system with a robot according to claim 1 is characterized in that: Iron box fixing pressing hands are arranged on both sides of the iron box positioning platform, and the iron box fixing pressing hands are driven by a pressing hand cylinder to fix the iron box.
3. The punching connection system with a robot according to claim 1 is characterized in that: The sheet material storage device comprises a storage platform provided with a plurality of storage positioning vertical rods, a sheet material storage space is provided between the storage positioning vertical rods, and the sheet material conveying robot can move between the sheet material storage space and the cutting and punching mechanism.