Stamping feeding mechanism
By designing a stamping feeding mechanism including a bracket, a workbench, a square swing plate, a top swing plate, a transmission belt and a guide assembly, the existing stamping machine has solved the low production efficiency, high scrap rate and high safety hazards during the loading process of existing stamping machines. The problem is that automated feeding and efficient production of aluminum rods are achieved.
Patent Information
- Application Number
- CN202421165413.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-27
AI Technical Summary
Existing stamping machines require manual operation when loading aluminum rods, which can easily lead to low production efficiency, high scrap rate and high safety risks.
A stamping feeding mechanism is designed, including a bracket, workbench, square swing plate, top swing plate, transmission belt and guide assembly. Automatic feeding of aluminum rods is achieved through transmission belt and guide assembly, and precise control is used for proximity sensor and cylinder. The lifting and lowering movement of the top inclined plate ensures that the aluminum rods are arranged neatly and automatically conveyed.
Through the automated feeding mechanism, safety hazards caused by manual feeding are avoided, the scrap rate of products is reduced, the production efficiency is improved, and the efficient, safe and automated feeding of aluminum rods is achieved.
Smart Images

Figure CN222519781U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of machining equipment, and particularly relates to a punching feeding mechanism. Background Art
[0002] Because aluminum metal has strong plasticity and flexibility, many aluminum workpieces are stamped with aluminum bars as raw materials; the patent document with publication number CN214003387U mentions:
[0003] At present, aluminum bars for stamping machines are mostly fed manually. The stamping machine needs to stop each time loading is performed. After loading, the start button is manually pressed to start the stamping machine. If the operator forgets to press the start button, it will affect production efficiency; if the staff presses the start button without pushing the aluminum bar into place during loading, the scrap rate will increase; if the operator does not operate according to the operating specifications, it will cause safety hazards. Utility Model Content
[0004] The purpose of the utility model is to provide a punching feeding mechanism to solve the technical problems mentioned in the above background technology.
[0005] The above technical objectives of the utility model are achieved through the following technical solutions:
[0006] A stamping feeding mechanism comprises: a bracket, a workbench, and a square inclined plate; the workbench is a horizontal plate-like flat plate, the workbench is fixed on the bracket, an inclined square plate structure is fixed on the top of the workbench to form the square inclined plate, a vertical plate-like structure is fixed on one side of the workbench close to the lower part of the square inclined plate to form a top inclined fixed plate, a top inclined movable plate that can move up and down is provided between the top inclined fixed plate and the square inclined plate, the top inclined movable plate and the square inclined plate are fitted together, and an opening is provided on the side of the square inclined plate close to the top inclined movable plate, a transmission belt with a horizontal transmission direction is provided on the side of the top inclined fixed plate, the tops of the top inclined movable plate and the top inclined fixed plate are both inclined surfaces with equal inclinations, the belt surface height of the transmission belt is lower than the lowest point of the top inclined fixed plate, a material guide ramp plate with an inclined plate-like structure is fixed at the lowest point of the top inclined fixed plate, the lowest point of the material guide ramp plate is located directly above the belt surface of the transmission belt, and a proximity sensor that can detect the passage of an aluminum rod is fixed at the end of the transmission direction of the transmission belt.
[0007] Furthermore: in order to be able to accurately control the lifting and lowering of the top tilting movable plate, a cylinder is fixed on the bracket below the top tilting movable plate, and the telescopic end of the cylinder is fixedly connected to the bottom of the top tilting movable plate; when the cylinder is extended to its longest position, the top low point of the top tilting movable plate connected to it coincides with the top high point of the top tilting fixed plate, and when the cylinder is contracted to its shortest position, the top high point of the top tilting movable plate coincides with the lowest point of the bottom of the square tilting plate.
[0008] Furthermore: in order to prevent the aluminum rod material from rolling off the transmission belt, a vertical material baffle is provided on the side of the transmission belt away from the material guide ramp.
[0009] Further: In order to enable the transmission belt to stop and restart before and after processing of the aluminum rod material, the transmission belt is fixed to the workbench through a transmission bracket, a motor composed of a stepper motor is fixed on the transmission bracket, a driven wheel is connected to the power end of the transmission belt, a driving wheel is fixed on the output shaft of the motor, and the driving wheel and the driven wheel are driven by a toothed belt.
[0010] Furthermore: In order to facilitate the transfer of the arranged aluminum bars to the stamping die, a material guide assembly is fixed on the side of the transmission belt close to the proximity sensor. The main body of the material guide assembly is an inclined fixed plate with a plate-like structure. The fixed plate is supported under the end of the transmission belt, and baffles are provided on both sides of the fixed plate to prevent the aluminum bars from deviating.
[0011] Furthermore: In order to accurately determine the sliding position of the aluminum rod, the material guide assembly also includes: a material guide block, the material guide block is fixed on the upper inclined surface of the fixed plate, and a smooth inclined arc-shaped concave strip is provided on the material guide block to form an arc concave. The side of the material guide block close to the belt surface of the transmission belt is arranged to be a horizontally penetrating arc groove to form an embedded groove, and the end of the belt surface of the transmission belt is embedded in the embedded groove without contact.
[0012] Furthermore: in order for the utility model to be able to move as a whole, a universal wheel with a locking function is provided at the bottom of the bracket.
[0013] Furthermore: in order to reduce the movement friction of the top inclined movable plate and the top inclined fixed plate, and to increase the smoothness of the up and down movement of the top inclined movable plate, two groups of vertical grooves are provided on the side of the top inclined movable plate close to the top inclined fixed plate to form an inwardly concave vertical groove, and two groups of sliding rails are fixed on the top inclined fixed plate, and each group of sliding rails is slidably matched with a slider, and the sliding rails and the sliders are integrally embedded in the inwardly concave vertical grooves on the same side, wherein the slider and the top inclined movable plate are fixedly connected.
[0014] Furthermore: in order to prevent the aluminum bars from piling up, the width of the top inclined movable plate, the top inclined fixed plate and the width of the transmission belt can only meet the needs of lateral accommodation of one group of aluminum bars.
[0015] In summary, the utility model has the following beneficial effects:
[0016] Avoids potential safety hazards, reduces scrap rate, and improves production efficiency: through the establishment of a top inclined moving plate, a top inclined fixed plate, a transmission belt, a material guide assembly, and a proximity sensor, the moving top inclined moving plate arranges the aluminum bars in an orderly manner, and the transmission belt and the material guide assembly provide intermittent feeding, thus avoiding the potential safety hazards caused by manual loading, further reducing the product scrap rate, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a structural schematic diagram of the conveyor belt of the utility model;
[0019] Figure 3 yes Figure 1 A magnified view of the structure at center A;
[0020] Figure 4 It is a schematic diagram of the top view structure of the utility model;
[0021] Figure 5 yes Figure 4 Schematic diagram of the CC cross-section structure;
[0022] Figure 6 It is a schematic diagram of the working state of steps ①-② in the utility model;
[0023] Figure 7 It is a schematic diagram of the working state of steps ③-④ in the utility model;
[0024] Figure 8 It is a schematic diagram of the working state of steps ⑤-⑥ in the utility model;
[0025] Fig. 9 It is a structural schematic diagram of the slide rail and the slider in the utility model;
[0026] In the figure, 1, bracket; 2, workbench; 3, square inclined plate; 4, top inclined movable plate; 5, top inclined fixed plate; 6, transmission belt; 7, material guide assembly; 8, proximity sensor; 9, cylinder; 10, material guide ramp; 11, slide rail; 12, slider; 13, universal wheel; 41, concave vertical groove; 71, fixed plate; 72, material guide block; 73, arc concave; 74, embedded groove; 81, transmission bracket; 82, motor; 83, driving wheel; 84, driven wheel; 85, material baffle plate. DETAILED DESCRIPTION
[0027] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0028] Example:
[0029] See also Figure 1-Figure 9 , the utility model provides a technical solution:
[0030] A stamping feeding mechanism comprises: a bracket 1, a workbench 2, and a square inclined plate 3; the workbench 2 is a horizontal plate-like flat plate, the workbench 2 is fixed on the bracket 1, an inclined square plate structure is fixed on the top of the workbench 2 to form the square inclined plate 3, a vertical plate-like structure is fixed on one side of the workbench 2 near the lower part of the square inclined plate 3 to form a top inclined fixed plate 5, a top inclined movable plate 4 that can move up and down is arranged between the top inclined fixed plate 5 and the square inclined plate 3, the top inclined movable plate 4 is in contact with the square inclined plate 3, and the square inclined plate 3 is close to the top inclined plate 5. An opening is provided on one side of the movable plate 4, and a transmission belt 6 with a horizontal transmission direction is provided on the side of the top inclined fixed plate 5. The tops of the top inclined movable plate 4 and the top inclined fixed plate 5 are both inclined planes with equal inclinations. The belt surface height of the transmission belt 6 is lower than the lowest point of the top inclined fixed plate 5. An inclined plate-shaped material guide ramp 10 is fixed to the lowest point of the top inclined fixed plate 5. The lowest point of the material guide ramp 10 is located directly above the belt surface of the transmission belt 6. A proximity sensor 8 that can detect the passage of aluminum bars is fixed to the end of the transmission direction of the transmission belt 6.
[0031] In order to be able to accurately control the lifting and lowering of the top tilting movable plate 4, a cylinder 9 is fixed on the bracket 1 below the top tilting movable plate 4, and the telescopic end of the cylinder 9 is fixedly connected to the bottom of the top tilting movable plate 4; when the cylinder 9 is extended to the longest, the top low point of the top tilting movable plate 4 connected to it coincides with the top high point of the top tilting fixed plate 5, and when the cylinder 9 is contracted to the shortest, the top high point of the top tilting movable plate 4 coincides with the lowest point of the bottom of the square tilting plate 3.
[0032] In order to prevent the aluminum rod material from rolling off the transmission belt 6 , a vertical material blocking plate 85 is provided on the side of the transmission belt 6 away from the material guide ramp 10 .
[0033] In order to enable the transmission belt 6 to stop and restart before and after the processing of the aluminum rod material, the transmission belt 6 is fixed to the workbench 2 through a transmission bracket 81, and a motor 82 composed of a stepping motor is fixed on the transmission bracket 81. The power end of the transmission belt 6 is connected to a driven wheel 84, and a driving wheel 83 is fixed on the output shaft of the motor 82. The driving wheel 83 and the driven wheel 84 are driven by a toothed belt.
[0034] In order to facilitate the transfer of the arranged aluminum bars to the stamping die, a material guide assembly 7 is fixed on the side of the transmission belt 6 close to the proximity sensor 8. The main body of the material guide assembly 7 is an inclined fixed plate 71 with a plate-like structure. The fixed plate 71 is supported under the end of the transmission belt 6, and baffles are provided on both sides of the fixed plate 71 to prevent the aluminum bars from deviating.
[0035] In order to accurately determine the sliding position of the aluminum rod, the material guide assembly 7 also includes: a material guide block 72, which is fixed on the upper inclined surface of the fixed plate 71, and is provided with a smooth inclined arc-shaped concave strip to form an arc concave 73. The side of the material guide block 72 close to the belt surface of the transmission belt 6 is arranged as a horizontally penetrating arc groove to form an embedded groove 74, and the belt surface end of the transmission belt 6 is embedded in the embedded groove 74 without contact.
[0036] In order to enable the utility model to move as a whole, a universal wheel 13 with a locking function is provided at the bottom of the bracket 1.
[0037] In order to reduce the movement friction of the top tilting movable plate 4 and the top tilting fixed plate 5, and to increase the smoothness of the up and down movement of the top tilting movable plate 4, two groups of vertical grooves are provided on the side of the top tilting movable plate 4 close to the top tilting fixed plate 5 to form a concave vertical groove 41, and two groups of sliding rails 11 are fixed on the top tilting fixed plate 5, and each group of sliding rails 11 is slidably matched with a sliding block 12, and the sliding rails 11 and the sliding block 12 are integrally embedded in the concave vertical groove 41 on the same side thereof, wherein the sliding block 12 and the top tilting movable plate 4 are fixedly connected.
[0038] In order to prevent aluminum bars from piling up, the width of the top inclined movable plate 4, the top inclined fixed plate 5 and the width of the transmission belt 6 can only meet the needs of lateral accommodation of one group of aluminum bars.
[0039] Brief description of the usage process:
[0040] When in use, the motor 82, the cylinder 9, and the proximity sensor 8 are connected to an external controller and a power supply; a stamping die using aluminum bars as raw materials is installed below the material guide assembly 7; the disordered aluminum bars can be directly dumped into the square inclined plate 3 without being arranged, because the square inclined plate 3 is inclined, so they will roll down under the action of gravity, and some aluminum bars will cling to the side wall of the top inclined plate 4 under the action of gravity. Figure 6 ① Status shown.
[0041] Then, the cylinder 9 is activated by the external controller to be retracted to the shortest point. At this time, the top high point of the top tilting plate 4 coincides with the lowest point of the bottom of the square tilting plate 3. Under the action of gravity, the aluminum rod close to the side wall of the top tilting plate 4 rolls to the top of the top tilting plate 4 and close to the side wall of the top tilting fixed plate 5. Figure 6 ② Status shown.
[0042] Then, the cylinder 9 is started to extend by the external controller, and the top of the tilting plate 4 drives the aluminum rod to move upward. Figure 7 As shown in state ③, the control cylinder 9 continues to extend to the longest state. At this time, the top low point of the top tilting movable plate 4 coincides with the top high point of the top tilting fixed plate 5. Because the inclinations of the tops of the top tilting movable plate 4 and the top tilting fixed plate 5 are equal, Figure 7As shown in state ④, the aluminum rod will roll from the top of the top inclined movable plate 4 to the top of the top inclined fixed plate 5, then roll down from the top of the top inclined fixed plate 5 to the guide ramp 10, and then roll from the guide ramp 10 to the belt surface of the transmission belt 6, as shown in FIG. Figure 7 ⑤Status shown.
[0043] Then the motor 82 drives the driven wheel 84 to rotate through the driving wheel 83, and the driven wheel 84 drives the transmission belt 6 to transmit the aluminum rod on the belt surface of the transmission belt 6 to the material guide assembly 7. Figure 7 ⑥ As shown in the state, when the aluminum rod passes through the proximity sensor 8 and enters the material guide assembly 7, the proximity sensor 8 captures the signal of the aluminum rod passing through and transmits the signal to the external controller. The controller disconnects the circuit of the motor 82, and the transmission belt 6 loses power and stops running. The cylinder 9 does not need to be closed, because the width of the top of the top inclined moving plate 4 and the top inclined fixed plate 5 can only accommodate one group of aluminum rods. Therefore, when the aluminum rods in front are lined up, the subsequent aluminum rods will be restricted from entering the top of the transmission belt 6 and the top of the top inclined moving plate 4.
[0044] At this time, the aluminum rod reaching the material guide component 7 enters the arc recess 73 from the embedded groove 74, and falls into the mold below the material guide component 7 under the guidance of the arc recess 73, and is then punched by the punching machine. When the punching is completed, the transmission belt 6 is started again to work, and the automatic discharge, punching and feeding of the aluminum rods are realized in this reciprocating manner (the proximity sensor 8 and the external controller are both direct applications of this application and are not within the protection scope of this application, so their control principles and control circuits are omitted, and the reference model of the proximity sensor 8 can be: EVOPTICS-2-010S).
[0045] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A punching feeding mechanism, comprising: A support (1), a workbench (2), and a square inclined plate (3); characterized in that: the workbench (2) is a horizontal plate-like flat plate, the workbench (2) is fixed on the support (1), an inclined square plate structure is fixed on the top of the workbench (2) to form the square inclined plate (3), a vertical plate-like structure is fixed on one side of the workbench (2) near the lower part of the square inclined plate (3) to form a top inclined fixed plate (5), a top inclined movable plate (4) that can move up and down is provided between the top inclined fixed plate (5) and the square inclined plate (3), the top inclined movable plate (4) and the square inclined plate (3) are in close contact with each other, and the square inclined plate (3) is close to the top inclined fixed plate (5). An opening is provided on one side of the inclined movable plate (4), and a transmission belt (6) with a horizontal transmission direction is provided on the side of the top inclined fixed plate (5). The tops of the top inclined movable plate (4) and the top inclined fixed plate (5) are inclined surfaces with equal inclinations. The belt surface height of the transmission belt (6) is lower than the lowest point of the top inclined fixed plate (5). A material guide ramp (10) with an inclined plate-like structure is fixed to the lowest point of the top inclined fixed plate (5). The lowest point of the material guide ramp (10) is located directly above the belt surface of the transmission belt (6). A proximity sensor (8) capable of detecting the passage of an aluminum bar is fixed to the end of the transmission direction of the transmission belt (6).
2. A punching and feeding mechanism according to claim 1, characterized in that: A cylinder (9) is fixed on the bracket (1) below the top tilting movable plate (4), and the telescopic end of the cylinder (9) is fixedly connected to the bottom of the top tilting movable plate (4); when the cylinder (9) is extended to the longest position, the top low point of the top tilting movable plate (4) connected thereto coincides with the top high point of the top tilting fixed plate (5); when the cylinder (9) is contracted to the shortest position, the top high point of the top tilting movable plate (4) coincides with the lowest point of the bottom of the square tilting plate (3).
3. A punching and feeding mechanism according to claim 1, characterized in that: A vertical material blocking plate (85) is provided on one side of the transmission belt (6) away from the material guiding ramp (10).
4. A punching and feeding mechanism according to claim 3, characterized in that: The transmission belt (6) is fixed on the workbench (2) through a transmission bracket (81), a motor (82) composed of a stepping motor is fixed on the transmission bracket (81), a driven wheel (84) is connected to the power end of the transmission belt (6), a driving wheel (83) is fixed on the output shaft of the motor (82), and the driving wheel (83) and the driven wheel (84) are driven by a toothed belt.
5. A punching and feeding mechanism according to claim 1, characterized in that: A material guide assembly (7) is fixed on the side of the transmission belt (6) close to the proximity sensor (8). The main body of the material guide assembly (7) is an inclined fixed plate (71) of a plate-like structure. The fixed plate (71) is supported below the end of the transmission belt (6). Baffles are provided on both sides of the fixed plate (71) to prevent the aluminum rod from deflecting.
6. A punching and feeding mechanism according to claim 5, characterized in that: The material guide assembly (7) further comprises: a material guide block (72), the material guide block (72) being fixed on the upper inclined surface of the fixed plate (71), the material guide block (72) being provided with a smooth inclined arc-shaped concave strip to form an arc concave (73), a side of the material guide block (72) close to the belt surface of the transmission belt (6) being provided with a horizontally penetrating arc-shaped groove to form an embedded groove (74), and the belt surface end of the transmission belt (6) being embedded in the embedded groove (74) without contact.
7. A punching and feeding mechanism according to claim 1, characterized in that: A universal wheel (13) with a locking function is provided at the bottom of the bracket (1).
8. A punching and feeding mechanism according to claim 1, characterized in that: The top tilting movable plate (4) is provided with two groups of vertical grooves on one side close to the top tilting fixed plate (5) to form an inner concave vertical groove (41); two groups of slide rails (11) are fixed on the top tilting fixed plate (5); a slider (12) is slidably matched on each group of slide rails (11); the slide rails (11) and the slider (12) are integrally embedded in the inner concave vertical groove (41) on the same side thereof; wherein the slider (12) and the top tilting movable plate (4) are fixedly connected.
9. A punching and feeding mechanism according to claim 8, characterized in that: The width of the top of the top inclined movable plate (4), the top inclined fixed plate (5) and the width of the transmission belt (6) can only meet the needs of lateral accommodation of one group of aluminum bars.
Citation Information
Patent Citations
Automatic aluminum bar feeding machine
CN214003387U