Chip removal and water tank all-in-one machine

By designing a chip removal water tank integrated machine, the problems of large area, high cost and inconvenient cleaning in the chip removal treatment solution of CNC machine tools are solved, and the equipment is small area, low cost and convenient cleaning are achieved.

CN222520726UActive Publication Date: 2025-02-25ZUNHUA SHANGONG HEAVY MASCH MFG CO LTD
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Patent Information

Application Number
CN202420452728.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-09
Publication Date
2025-02-25
Estimated Expiration
2034-03-09

AI Technical Summary

Technical Problem

In the chip removal treatment solution of existing CNC machine tools, the chip removal machine and the water tank are separated, resulting in large area, high cost and inconvenient cleaning.

Method used

A chip removal water tank integrated machine was designed. The chip removal machine was located on one side of the water tank and the water pump room was located on the other side. It was equipped with first- and second-level water chip separation plates, as well as chip cleaning ports and collection plates, which realized the chip cutting. Effective separation and cleaning.

Benefits of technology

It achieves the equipment's small footprint, low cost, and easy to clean, solving the problems of large footprint, high cost and inconvenient cleaning in traditional solutions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of lathe auxiliary equipment, in particular to a chip removal and water tank all-in-one machine. Comprising a chip removal machine, the horizontal part of the chip removal machine is located in a box body, a chip removal opening is formed between the horizontal part of the chip removal machine and one side of the box body, and a first-stage water-chip separation plate is arranged on the other side of the horizontal part of the chip removal machine in the box body and provided with a plurality of first hollow-out parts in the horizontal direction; the first hollowed-out part is located below a chain plate of the horizontal part of the chip removal machine, the two sides of a collecting plate located below the horizontal part of the chip removal machine are connected with the first-stage water-chip separation plate and one side of the box body correspondingly, and the height of the collecting plate is gradually reduced in the direction from the position close to the first-stage water-chip separation plate to the position away from the first-stage water-chip separation plate. The outer side of the box body is provided with a water pump chamber provided with a water pump, the water pump chamber is communicated with the box body on the side, away from the chip removal machine, of the first-stage water and chip separation plate, and an inlet of the water pump chamber is provided with a filter screen. The utility model has the advantages that the occupied area is smaller, and cuttings in the box body are more convenient to clean.
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Description

Technical Field

[0001] The utility model relates to the technical field of lathe auxiliary equipment, in particular to a chip removal and water tank integrated machine. Background Art

[0002] CNC machine tool is the abbreviation of digital control machine tool. CNC machine tools need to spray cutting fluid on the workpiece during processing in order to cool the tool and discharge the chips generated by processing. At present, the subsequent treatment plan for cutting fluid and chips generated by CNC machine tools after machining still adopts the traditional chip conveyor + water tank method, that is, the chip conveyor and the water tank are separated, and the water tank is placed in a pit with a height difference from the chip conveyor, connected with a water pipe, and the cutting fluid flows from the chip conveyor into the water tank by gravity, which is expensive, damages the ground, and occupies a large space. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a chip removal water tank integrated machine in view of the above-mentioned technical deficiencies.

[0004] To solve the above technical problems, the technical solution adopted by the utility model is: a chip removal and water tank integrated machine, including a chip removal machine, the horizontal part of the chip removal machine is located in the box body and a chip cleaning port is formed between the box body and one side of the box body, a first-level water-chip separation plate is arranged in the box body on the other side of the horizontal part of the chip removal machine, and a plurality of first hollow parts in the horizontal direction are arranged on the first-level water-chip separation plate, the first hollow part is located below the chain plate of the horizontal part of the chip removal machine, and the two sides of the collecting plate located below the horizontal part of the chip removal machine are respectively connected to the first-level water-chip separation plate and one side of the box body, the collecting plate gradually decreases in height from approaching to away from the first-level water-chip separation plate, and the position of the first hollow part is higher than the higher end of the collecting plate, and a water pump chamber with a water pump installed is arranged on the outside of the box body, the water pump chamber is connected to the box body on the side of the first-level water-chip separation plate away from the chip removal machine, and a filter is arranged at the inlet of the water pump chamber.

[0005] To further optimize the present technical solution, a secondary water-chip separation plate is further provided in the box body, the secondary water-chip separation plate is L-shaped and its two ends are respectively connected to two mutually perpendicular side surfaces of the box body, a plurality of second hollow portions are provided on the secondary water-chip separation plate, the bottom of the second hollow portion is higher than the bottom surface of the box body, and the water pump chamber is connected to the box body on the side of the secondary water-chip separation plate away from the primary water-chip separation plate.

[0006] To further optimize the technical solution, a chip cleaning port cover is provided on the chip cleaning port.

[0007] To further optimize the technical solution, lifting hooks are arranged around the upper part of the box.

[0008] To further optimize the technical solution, caster brackets are arranged around the box body, and casters are installed below the caster brackets.

[0009] Compared with the prior art, the utility model has the following advantages: the chip conveyor is located on one side of the first-level water-chip separation plate in the water tank, the water pump chamber is located on the other side of the first-level water-chip separation plate, a chip cleaning port is provided between the chip conveyor and one side of the box body, and a collecting plate is provided under the horizontal part of the chip conveyor, so that it occupies less space and is more convenient to clean the chips in the box body. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 This is a schematic diagram of the structure of the chip removal and water tank integrated machine.

[0011] Figure 2 This is a schematic diagram of the structure of the chip removal and water tank integrated machine from another direction.

[0012] In the figure: 1. Primary water-chip separation plate; 2. Box body; 3. Secondary water-chip separation plate; 4. Chip conveyor; 5. Water pump room; 6. Lifting hook; 7. Filter screen; 8. Caster bracket; 9. Chip cleaning port cover. DETAILED DESCRIPTION

[0013] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.

[0014] Specific implementation method: Combination Figure 1-2As shown, the chip conveyor and water tank integrated machine includes a chip conveyor 4, which includes a horizontal part and an inclined part. The component of the chip conveyor 4 for conveying chips is a chain plate. The horizontal part of the chip conveyor 4 is located in the box body 2 and a chip cleaning port is formed between the box body 2 and one side of the box body 2. A primary water-chip separation plate 1 is arranged on the other side of the horizontal part of the chip conveyor 4 in the box body 2. A plurality of first hollow parts in the horizontal direction are arranged on the primary water-chip separation plate 1. The first hollow part is located below the chain plate of the horizontal part of the chip conveyor 4 to prevent the relatively small chips on the chain plate from directly falling to the other side through the first hollow part. The collecting plate (not shown in the figure) located below the horizontal part of the chip conveyor 4 is connected to a collecting plate on opposite sides thereof. The height of the collecting plate gradually decreases from the first-level water-chip separation plate 1 to the first-level water-chip separation plate 1. The chip cleaning port is located at the lower end of the collecting plate. After small chips fall on the collecting plate, they are easy to slide to the chip cleaning port for regular cleaning. The first hollow part is located at a position higher than the higher end of the collecting plate. Under the action of gravity, small chips are not easy to fall to the other side through the first hollow part. A water pump chamber 5 with a water pump (not shown in the figure) is provided on the outside of the box body 2. The water pump chamber 5 is connected to the box body 2 on the side of the first-level water-chip separation plate 1 away from the chip conveyor 4. The inlet of the water pump chamber 5 is provided with a filter screen 7 for further filtering. When in use, the chips generated by CNC machine tool processing fall with the cutting fluid. Figure 1 The left end of the middle chip conveyor 4 is then transported to the right end by the chip conveyor 4, and finally falls from the right end of the chip conveyor 4 (a container can be set below the right end of the chip conveyor 4 so that the chips fall into the container). In this process, it is inevitable that some relatively small chips will fall through the gap of the chain plate of the chip conveyor 4. Most of the fallen chips fall on the collecting plate, and a small part of them pass through the first hollow part with the cutting fluid to the side of the primary water-chip separation plate 1 close to the water pump chamber 5 and fall on the bottom of the box 2. A very small amount of chips will come to the filter screen 7 and be blocked by it. The water pump runs to transport the cutting fluid in the box 2 back to the cutting fluid nozzle on the CNC machine tool. This application does not need to dig a pit, so the cost is low, the area is small, and it can be placed in the vacant position at the tail of the machine tool. There is no need to find another vacant place to place it, and it is more convenient to clean the chips in the box 2.

[0015] Furthermore, a secondary water-chip separation plate 3 is provided in the box body 2. The secondary water-chip separation plate 3 is L-shaped and its two ends are respectively connected to two mutually perpendicular side surfaces of the box body 2. The secondary water-chip separation plate 3 is provided with a plurality of second hollow parts. The bottom of the second hollow part is higher than the bottom surface of the box body 2. The water pump chamber 5 is connected to the box body 2 on the side of the secondary water-chip separation plate 3 away from the primary water-chip separation plate 1. Due to the effect of gravity, the chips in the cutting fluid will fall to the bottom of the box body 2 and are not easy to enter the side close to the water pump chamber 5 through the second hollow part. The secondary water-chip separation plate 3 can play a further separation role.

[0016] Furthermore, a chip cleaning port cover plate 9 is provided on the chip cleaning port. Figure 2 A cover plate is also provided above the box body 2 on the right side of the middle-level water-chip separation plate 1 .

[0017] Furthermore, hoisting hooks 6 are arranged around the upper part of the box body 2 to facilitate hoisting and moving the device.

[0018] Alternatively, caster brackets 8 are provided around the box body 2, and casters are installed below the caster brackets 8 to facilitate the movement of the device.

[0019] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or the equivalent forms of such scope and boundaries.

Claims

1. A chip removal and water tank integrated machine, comprising a chip removal machine (4), characterized in that: The horizontal part of the chip conveyor (4) is located in the box body (2) and a chip cleaning port is formed between the box body (2). A primary water-chip separation plate (1) is arranged in the box body (2) on the other side of the horizontal part of the chip conveyor (4). The primary water-chip separation plate (1) is provided with a plurality of first hollow portions in the horizontal direction. The first hollow portions are located below the chain plate of the horizontal part of the chip conveyor (4). The two sides of the collecting plate located below the horizontal part of the chip conveyor (4) are respectively connected to the primary water-chip separation plate (1) and one side of the box body (2). The height of the collecting plate gradually decreases in the direction from approaching to away from the primary water-chip separation plate (1). The position of the first hollow portion is higher than the higher end of the collecting plate. A water pump chamber (5) with a water pump installed is arranged on the outside of the box body (2). The water pump chamber (5) is connected to the box body (2) on the side of the primary water-chip separation plate (1) away from the chip conveyor (4). A filter screen (7) is arranged at the inlet of the water pump chamber (5).

2. The chip removal and water tank integrated machine according to claim 1, characterized in that: A secondary water-chip separation plate (3) is also provided in the box body (2); the secondary water-chip separation plate (3) is L-shaped and its two ends are respectively connected to two mutually perpendicular side surfaces of the box body (2); a plurality of second hollow portions are provided on the secondary water-chip separation plate (3); the bottom of the second hollow portion is higher than the bottom surface of the box body (2); the water pump chamber (5) is connected to the box body (2) on the side of the secondary water-chip separation plate (3) away from the primary water-chip separation plate (1).

3. The chip removal and water tank integrated machine according to any one of claims 1-2, characterized in that: The chip cleaning port is provided with a chip cleaning port cover plate (9).

4. The chip removal and water tank integrated machine according to any one of claims 1-2, characterized in that: Lifting hooks (6) are arranged around the upper part of the box body (2).

5. The chip removal and water tank integrated machine according to any one of claims 1-2, characterized in that: Caster brackets (8) are arranged around the box body (2), and casters are installed below the caster brackets (8).