Welding robot
By designing a multi-angle adjustment welding robot, the problem of difficulty in operating in high temperature environments is solved, automated welding is realized, and the practicality and convenience of welding are improved.
Patent Information
- Application Number
- CN202421132620.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing welding methods require manual operation, which increases the difficulty of wearing protective clothing in high temperature environments and reduces the practicality of welding.
A multi-angle adjustment welding robot is designed to connect with the system through the interface, and multi-angle adjustment and moving propulsion of the docking rod and welding mechanism is achieved by using components such as regulators, adjustment motors and control motors to achieve multi-angle adjustment and moving propulsion of the docking rods and welding mechanisms, thereby realizing automated welding.
It improves the usability and convenience of welding robots, reduces the risks and difficulty of manual operation, especially in high temperature environments, which significantly improves the practicality of welding.
Smart Images
Figure CN222521341U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding processing, in particular to a welding robot. Background Art
[0002] Welding is a process that heats the surface of a metal or non-metal material to melt it and combine it with other materials to form a strong connection. Welding is usually performed using welding rods, welding wires or electric arcs and is widely used in manufacturing, construction, aerospace and other fields. Welding can be used to join different kinds of materials, repair damaged parts, and manufacture various structures and equipment.
[0003] However, in the prior art, the existing welding method is generally to weld the equipment by personnel, that is, the staff needs to weld the equipment by hand-held manual processing, and the high temperature generated by welding will cause serious damage to human skin once it comes into contact with human skin, so the staff needs certain protective clothing, and wearing protective clothing in the high temperature environment in summer undoubtedly increases the difficulty of the staff's work, so the practicality of this welding method is reduced in actual use. Therefore, we provide a welding robot. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings in the prior art and provide a welding robot.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a welding robot, comprising: a base mechanism, the base mechanism comprising a base, an interface is provided at one end of the base, a regulator is provided at the end of the base away from the interface, an adjusting motor is provided at one end of the regulator, a docking plate is provided at one end of the adjusting motor, an adjusting mechanism is provided on the docking plate, the adjusting mechanism comprises a docking rod, an intermediate connector is provided at one end of the docking rod, a control motor is provided on the intermediate connector, a control rod is provided on one side of the control motor, a support plate is provided at one end of the control rod, and a docking device is provided at the end of the support plate away from the control rod.
[0006] As a preferred embodiment, a welding mechanism is provided at one end of the docking device, and the welding mechanism includes a docking frame, a rotator is provided at one end of the docking frame, a connecting frame is provided at the end of the rotator away from the docking frame, a welding cavity is provided on the connecting frame, a rotating head is provided at one end of the welding cavity, and a welder is provided at the end of the rotating head away from the welding cavity.
[0007] As a preferred embodiment, one end of the docking frame is docked on the docking device, both ends of the rotator are respectively docked on the docking frame and the connecting frame, one end of the welding cavity is docked on the rotating head, one side of the rotating head is docked on the connecting frame, and one end of the welder is docked on the rotating head away from the welding cavity.
[0008] As a preferred implementation, one end of the interface is docked on the base, one end of the regulator is docked on the base, one end of the regulating motor is docked on the docking plate, and one side of the docking plate is docked on the docking rod.
[0009] As a preferred implementation manner, one end of the intermediate connector is docked with the docking rod away from the docking plate, and one end of the control motor is docked with the intermediate connector.
[0010] As a preferred implementation, one end of the control rod is docked at one side of the control motor, one end of the support plate is docked at one end of the control rod, and the docking device is limited on the support plate for rotation adjustment.
[0011] Compared with the prior art, the advantages and positive effects of the utility model are:
[0012] The utility model docks the welding robot with the system through an interface, and then adjusts the rotation angle of the regulator on the base through the system. After it is adjusted to a suitable angle, the docking rod docked by the docking plate can be connected and docked with the middle connector by controlling the adjustment motor, and then the control rod can be moved and advanced by controlling the motor, so that the welding mechanism connected to the connector can perform welding. The usability of the welding robot that can be adjusted at multiple angles is further improved in actual use. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 The utility model provides a structural schematic diagram of a welding robot.
[0014] Figure 2 The utility model provides a schematic diagram of the base mechanism structure of a welding robot.
[0015] Figure 3 The utility model provides a schematic diagram of the structure of an adjustment mechanism of a welding robot.
[0016] Figure 4 The utility model provides a welding robot welding mechanism structure schematic diagram.
[0017] Legend:
[0018] 1. Base mechanism; 11. Base; 12. Interface; 13. Regulator; 14. Adjustment motor; 15. Docking plate;
[0019] 2. Adjustment mechanism; 21. Docking rod; 22. Intermediate connector; 23. Control motor; 24. Control rod; 25. Support plate; 26. Docking connector;
[0020] 3. Welding mechanism; 31. Docking frame; 32. Rotator; 33. Connecting frame; 34. Welding chamber; 35. Rotating head; 36. Welder. DETAILED DESCRIPTION
[0021] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in combination with the accompanying drawings by way of examples.
[0022] It should be noted that many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.
[0023] In addition, in the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0024] In the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. However, if it is indicated as a direct connection, it means that the two connected bodies are not connected through an intermediate structure, but are connected to form a whole only through a connecting structure. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.
[0025] In the present utility model, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.
[0026] Example 1
[0027] like Figure 1-3 As shown, the utility model provides a technical solution: a welding robot, comprising: a base mechanism 1, the base mechanism 1 comprises a base 11, one end of the base 11 is provided with an interface 12, the end of the base 11 away from the interface 12 is provided with a regulator 13, one end of the regulator 13 is provided with an adjustment motor 14, one end of the adjustment motor 14 is provided with a docking plate 15, the docking plate 15 is provided with an adjustment mechanism 2, the adjustment mechanism 2 comprises a docking rod 21, one end of the docking rod 21 is provided with a middle connector 22, the middle connector 22 is provided with a control motor 23, one side of the control motor 23 is provided with a control rod 24, one end of the control rod 24 is provided with a A support plate 25 is provided, and a docking device 26 is provided at one end of the support plate 25 away from the control rod 24, one end of the interface 12 is docked on the base 11, one end of the regulator 13 is docked on the base 11, one end of the adjusting motor 14 is docked on the docking plate 15, one side of the docking plate 15 is docked on the docking rod 21, one end of the middle connector 22 is docked on the docking rod 21 away from the docking plate 15, one end of the control motor 23 is docked on the middle connector 22, one end of the control rod 24 is docked on one side of the control motor 23, one end of the support plate 25 is docked on one end of the control rod 24, and the docking device 26 is limited on the support plate 25 for rotation adjustment.
[0028] In this embodiment, when the staff uses the welding robot for welding, they can dock the welding robot with the system through the interface 12, and then use the system to adjust the rotation angle of the regulator 13 on the base 11. After it is adjusted to a suitable angle, the docking rod 21 docked with the docking plate 15 can be connected and docked with the middle connector 22 by controlling the adjustment motor 14, and then the control rod 24 can be moved and pushed by controlling the motor 23, so that the welding mechanism 3 connected to the docking connector 26 can be welded. The usability of this welding robot that can be adjusted at multiple angles is further improved during actual use.
[0029] Example 2
[0030] like Figure 1-4 As shown, a welding mechanism 3 is provided at one end of the docking device 26, and the welding mechanism 3 includes a docking frame 31, a rotator 32 is provided at one end of the docking frame 31, a connecting frame 33 is provided at the end of the rotator 32 away from the docking frame 31, a welding cavity 34 is provided on the connecting frame 33, a rotating head 35 is provided at one end of the welding cavity 34, and a welder 36 is provided at the end of the rotating head 35 away from the welding cavity 34. One end of the docking frame 31 is docked with the docking device 26, and two ends of the rotator 32 are docked with the docking frame 31 and the connecting frame 33 respectively. One end of the welding cavity 34 is docked with the rotating head 35, one side of the rotating head 35 is docked with the connecting frame 33, and one end of the welder 36 is docked with the rotating head 35 away from the welding cavity 34.
[0031] In this embodiment, when the staff uses the welding robot for welding, in order to facilitate the staff to add materials, a welding chamber 34 is provided on the rotating head 35. The staff only needs to pour the welding solution into the welding chamber 34 and can use the welder 36 for welding, which further improves its practicality in actual use.
[0032] Working principle:
[0033] like Figure 1-4 As shown, when the worker uses the welding robot for welding, he can first dock the welding robot with the system through the interface 12. Then, the system controls the adjuster 13 on the base 11 to adjust its rotation angle to a suitable position. Once the desired angle is adjusted, the worker can control the motor 14 to connect and dock the docking rod 21 on the docking plate 15 with the middle connector 22. Then, the control rod 24 is moved and advanced by controlling the motor 23, so that the welding mechanism 3 connected to the docking connector 26 can start welding.
[0034] In order to facilitate the staff to add materials, the welding robot is provided with a welding chamber 34 on the rotating head 35. The staff only needs to pour the welding solution into the welding chamber 34, and then the welding operation can be performed through the welder 36. This design greatly improves the convenience and practicality of the staff in actual use.
[0035] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.
[0036] The utility model is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.
Claims
1. A welding robot, characterized in that: include: A base mechanism (1), the base mechanism (1) comprising a base (11), one end of the base (11) being provided with an interface (12), an end of the base (11) being provided with an adjuster (13) away from the interface (12), one end of the adjuster (13) being provided with an adjusting motor (14), one end of the adjusting motor (14) being provided with a docking plate (15), an adjusting mechanism (2) being provided on the docking plate (15), the adjusting mechanism (2) comprising a docking rod (21), one end of the docking rod (21) being provided with a middle connector (22), a control motor (23) being provided on the middle connector (22), a control rod (24) being provided on one side of the control motor (23), one end of the control rod (24) being provided with a support plate (25), and an end of the support plate (25) being provided with a docking device (26).
2. A welding robot according to claim 1, characterized in that: A welding mechanism (3) is provided at one end of the docking device (26), and the welding mechanism (3) comprises a docking frame (31), a rotator (32) is provided at one end of the docking frame (31), a connecting frame (33) is provided at the end of the rotator (32) away from the docking frame (31), a welding cavity (34) is provided on the connecting frame (33), a rotating head (35) is provided at one end of the welding cavity (34), and a welder (36) is provided at the end of the rotating head (35) away from the welding cavity (34).
3. A welding robot according to claim 2, characterized in that: One end of the docking frame (31) is docked on the docking device (26), two ends of the rotator (32) are respectively docked on the docking frame (31) and the connecting frame (33), one end of the welding chamber (34) is docked on the rotating head (35), one side of the rotating head (35) is docked on the connecting frame (33), and one end of the welder (36) is docked on the rotating head (35) away from the welding chamber (34).
4. A welding robot according to claim 1, characterized in that: One end of the interface (12) is docked on the base (11), one end of the regulator (13) is docked on the base (11), one end of the regulating motor (14) is docked on the docking plate (15), and one side of the docking plate (15) is docked on the docking rod (21).
5. A welding robot according to claim 1, characterized in that: One end of the middle connector (22) is butt-jointed with the docking rod (21) away from the docking plate (15), and one end of the control motor (23) is butt-jointed with the middle connector (22).
6. A welding robot according to claim 1, characterized in that: One end of the control rod (24) is butt-jointed with one side of the control motor (23), one end of the support plate (25) is butt-jointed with one end of the control rod (24), and the butt joint (26) is limited on the support plate (25) for rotation adjustment.