Extrusion equipment for rubber and plastic thermal insulation material
By designing a rotary installation mechanism in the extrusion equipment, the rapid replacement of the extrusion head is achieved, the cumbersome problem of the existing equipment replacement process is solved, the labor intensity is reduced and different product needs are met.
Patent Information
- Application Number
- CN202520101434.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2035-01-16
AI Technical Summary
When replacing the extrusion head, existing extrusion equipment needs to be disassembled and installed with the help of tools. The process is cumbersome and increases the labor intensity of the staff.
An extrusion device including a rotary mounting mechanism is designed to enable rapid replacement of the extrusion head by fixing blocks, cylinders, circular plates, rectangular tubes and rotary fixing components.
It realizes rapid replacement of extrusion heads, reduces the labor intensity of staff, and meets the processing needs of different products.
Smart Images

Figure CN222521979U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of extruders, in particular to extrusion equipment for rubber and plastic thermal insulation materials. Background Art
[0002] The purpose of production and application of rubber and plastic insulation materials in construction is to significantly reduce energy consumption, thereby reducing environmental pollution and greenhouse effect. Actively developing "green" insulation materials, energy conservation, environmental protection, and low-carbon economy is the general trend, and rubber and plastic insulation materials are generally processed through extrusion equipment during production.
[0003] The extrusion head in the prior art is generally fixedly connected to the extrusion equipment by multiple bolts to prevent it from falling off due to extrusion pressure during production. However, in the actual production process, since there will be rubber and plastic materials remaining in the extrusion head, it needs to be disassembled and cleaned, or different types of extrusion heads need to be replaced according to product requirements. When replacing, it is necessary to use tools to disassemble and install back and forth, which is too cumbersome and increases the labor intensity of the staff. Utility Model Content
[0004] In order to solve the above problems, the utility model provides an extrusion device for rubber and plastic thermal insulation materials to solve the problems of the prior art.
[0005] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:
[0006] An extrusion device for rubber and plastic thermal insulation materials, comprising a device body, a rotating rod rotatably mounted in the device body, a conveying auger fixed on the rotating rod, an L-shaped base mounted at the bottom of the device body, a motor mounted on the side of the L-shaped base, one end of the rotating rod extending outside the device body and mounted on the output shaft of the motor, a plurality of extrusion heads being arranged on the left side of the device body, and a rotating mounting mechanism adapted to the plurality of extrusion heads being arranged on the device body;
[0007] The rotating installation mechanism comprises a fixed block fixedly installed on the side of the equipment body, a circular groove is provided on the side of the fixed block, a cylinder is detachably connected in the circular groove, a circular plate is fixedly sleeved on the cylinder, and a plurality of extrusion heads are installed on the circular plate, a flow hole is provided on the side of the equipment body, a rectangular tube is installed on the flow hole, a plurality of rectangular grooves that can be adapted to the rectangular tube are provided on the side of the circular plate, the rectangular grooves correspond to the extrusion heads one by one and are connected, and the cylinder is installed in cooperation with the fixed block through a rotating fixing assembly;
[0008] The rotating fixed assembly includes two movable holes opened on the cylinder, at least two sliding rods are installed in the two movable holes, an L-shaped block is slidably sleeved on the sliding rod, a circular cavity connected to the circular groove is opened on the fixed block, the sides of the two L-shaped blocks extend into the circular cavity and are respectively installed with incomplete gears, an annular rack is installed on the circumferential inner wall of the circular cavity, the two incomplete gears can be engaged with the annular rack, and the sides of the two L-shaped blocks are provided with elastic units, which can drive the incomplete gears to engage tightly with the annular rack.
[0009] The elastic unit comprises a spring installed on the side of the L-shaped block, and the other end of the spring is installed on the inner wall of the side of the movable hole.
[0010] The sides of the two L-shaped blocks are both equipped with ropes, the other ends of the two ropes are both equipped with rings, and the sides of the cylinder are equipped with rods matched with the two rings.
[0011] A feed box is fixedly arranged on the top of the equipment body, and two crushing rods are rotatably installed in the feed box. A plurality of crushing knives are arranged on the two crushing rods, and the two crushing rods are installed in cooperation with the rotating rod through a transmission mechanism.
[0012] The transmission mechanism includes a first sprocket fixedly mounted on the rotating rod, one end of one of the breaker rods extends outside the feed box and is installed with a second sprocket, a chain is meshed and installed on the first sprocket and the second sprocket, a first circular gear is fixedly mounted on the breaker rod with the second sprocket, one end of the other breaker rod extends outside the feed box and is installed with a second circular gear, and the first circular gear is meshed with the second circular gear.
[0013] The diameter of the first sprocket is greater than the diameter of the second sprocket.
[0014] A slot is provided on the top of the fixing block, an inserting block is installed on the top of the slot, and a protective shell is installed on the side of the inserting block.
[0015] The beneficial effects of the utility model are as follows:
[0016] In the utility model, the circular plate can be rotated and moved by the fixing block and the cylinder, so that the rectangular grooves of different extrusion heads can be docked with the rectangular tube, and then the cylinder can be quickly fixed by the L-shaped block, the spring, the incomplete gear and the annular rack, so that the extrusion head can be quickly replaced, reducing the labor intensity of the staff, and by arranging a plurality of extrusion heads of different forms on the circular plate, it is convenient and quick to replace and meets the processing requirements of different products.
[0017] In the utility model, the L-shaped block can be limited by the sleeve rope, the sleeve ring and the sleeve rod to avoid resetting under the action of the spring, thereby preventing the incomplete gear from colliding with the inner wall of the circular groove and causing damage during the rotation process.
[0018] The utility model can make two crushing rods rotate through the first sprocket, the second sprocket, the chain, the first round gear and the second round gear, so as to make the crushing knife rotate, thereby crushing the raw materials and avoiding the agglomeration of the raw materials.
[0019] The utility model can protect other extrusion heads through the protective shell, reduce the influence of the external environment, and at the same time, the protective shell can be easily installed through the arrangement of the plug block and the slot. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from the first perspective;
[0021] Figure 2 yes Figure 1 The enlarged structural diagram at A in the middle;
[0022] Figure 3 This is a schematic diagram of the three-dimensional structure of the utility model from a second viewing angle;
[0023] Figure 4 This is a first-view stereoscopic structural diagram of the utility model with the protective shell removed;
[0024] Figure 5 This is a schematic diagram of the cutaway structure of part of the structure of the utility model. Figure 1 ;
[0025] Figure 6 This is a schematic diagram of the cutaway structure of part of the structure of the utility model. Figure 2 ;
[0026] Figure 7 This is a schematic diagram of the cutaway structure of part of the structure of the utility model. Figure 3 .
[0027] Figure numerals: 1. Equipment body; 2. Motor; 3. Feed box; 4. Protective shell; 5. Round plate; 6. Extruder head; 7. Rotating rod; 8. Fixed block; 9. Cylinder; 10. Rectangular tube; 11. L-shaped block; 12. Spring; 13. Incomplete gear; 14. Ring rack; 15. Rope; 16. Rod; 17. Crushing rod; 18. Crushing knife; 19. First sprocket; 20. Second sprocket; 21. Chain; 22. First circular gear; 23. Second circular gear. DETAILED DESCRIPTION
[0028] The present invention is further described below in conjunction with specific embodiments. However, people familiar with the art should understand that the detailed description given here in conjunction with the drawings is for better explanation, and the structure of the present invention necessarily exceeds these limited embodiments. For some equivalent replacement schemes or common means, they are no longer described in detail herein, but still fall within the scope of protection of the present application.
[0029] Figure 1 to Figure 7 It is the best embodiment of the utility model, and the following Figure 1 ~Attached Figure 7 The utility model is further described.
[0030] An extrusion device for rubber and plastic insulation materials includes a device body 1, which includes an extrusion barrel and a heating device. It is a conventional structure in the prior art and is not described in detail. A rotating rod 7 is rotatably installed in the device body 1, and a conveying auger is fixed on the rotating rod 7. An L-shaped base is installed at the bottom of the device body 1, and a motor 2 is installed on the side of the L-shaped base. One end of the rotating rod 7 extends outside the device body 1 and is installed on the output shaft of the motor 2.
[0031] A plurality of extrusion heads 6 are arranged on the left side of the equipment body 1. The shapes and specifications of the plurality of extrusion heads 6 are different, and the corresponding products produced are also different. For example, rubber and plastic insulation boards, rubber and plastic insulation pipes, insulation sealing strips, etc. can be extruded. A rotating installation mechanism compatible with the plurality of extrusion heads 6 is arranged on the equipment body 1. The rotating installation mechanism includes a fixed block 8 fixedly installed on the side of the equipment body 1, and a circular groove is provided on the side of the fixed block 8. A cylinder 9 is detachably connected in the circular groove, and a circular plate 5 is fixedly sleeved on the cylinder 9. The plurality of extrusion heads 6 are all installed on the circular plate 5. A flow hole is provided on the side of the equipment body 1, and a rectangular tube 10 is installed on the flow hole. The side of the circular plate 5 is provided with a plurality of rectangular grooves that can be compatible with the rectangular tube 10. The rectangular grooves correspond to the extrusion heads 6 one by one and are connected.
[0032] The cylinder 9 is installed in cooperation with the fixed block 8 through a rotating fixed assembly. The rotating fixed assembly includes two movable holes opened on the cylinder 9, at least two sliding rods are installed in the two movable holes, an L-shaped block 11 is slidably sleeved on the sliding rod, a circular cavity connected to the circular groove is opened on the fixed block 8, the sides of the two L-shaped blocks 11 extend into the circular cavity and are respectively installed with incomplete gears 13, an annular rack 14 is installed on the inner wall of the circumference of the circular cavity, the two incomplete gears 13 can be engaged with the annular rack 14, and the sides of the two L-shaped blocks 11 are provided with elastic units, which can drive the incomplete gears 13 to be tightly engaged with the annular rack 14. Specifically, the incomplete gear 13 can be engaged with the annular rack 14 or cancelled by the L-shaped block 11, so as to fix and limit the cylinder 9 to prevent it from rotating and moving.
[0033] By means of the above structure, the cylinder 9 can be rotated and pulled by the fixing block 8, and the rotation and pulling of the cylinder 9 can cause the circular plate 5 to rotate and move, so that the corresponding rectangular grooves of different extrusion heads 6 are aligned and contacted with the rectangular tube 10. At the same time, the cylinder 9 can be quickly fixed by rotating the fixing assembly to prevent it from rotating and moving, thereby facilitating the replacement of the extrusion head 6.
[0034] The elastic unit includes a spring 12 installed on the side of the L-shaped block 11, and the other end of the spring 12 is installed on the inner wall of the side of the movable hole. The above structure facilitates the L-shaped block 11 to quickly reset.
[0035] The sides of the two L-shaped blocks 11 are both installed with ropes 15, the other ends of the two ropes 15 are both installed with rings, and the sides of the cylinder 9 are installed with rods 16 that are compatible with the two rings.
[0036] The above structure is convenient for limiting the position of the L-shaped block 11. Specifically, when in use, the collar can be sleeved on the sleeve rod 16, and the sleeve rope 15 can pull the L-shaped block 11 to avoid resetting under the action of the spring 12.
[0037] A feed box 3 is fixedly provided on the top of the equipment body 1. Two crushing rods 17 are rotatably installed in the feed box 3. A plurality of crushing knives 18 are provided on the two crushing rods 17. The two crushing rods 17 are installed in cooperation with the rotating rod 7 through a transmission mechanism.
[0038] The transmission mechanism includes a first sprocket 19 fixedly mounted on the rotating rod 7, one end of one of the breaker rods 17 extends to the outside of the feed box 3 and is installed with a second sprocket 20, a chain 21 is meshed and installed on the first sprocket 19 and the second sprocket 20, a first circular gear 22 is also fixedly mounted on the breaker rod 17 on which the second sprocket 20 is installed, one end of the other breaker rod 17 extends to the outside of the feed box 3 and is installed with a second circular gear 23, and the first circular gear 22 is meshed with the second circular gear 23.
[0039] Specifically, the rotation of the rotating rod 7 will cause one of the crushing rods 17 to rotate through the first sprocket 19, the second sprocket 20 and the chain 21. The rotation of one of the crushing rods 17 will cause the other crushing rod 17 to rotate in the opposite direction through the first circular gear 22 and the second circular gear 23, so that the crushing knife 18 crushes the rubber and plastic insulation raw material.
[0040] The diameter of the first sprocket 19 is greater than the diameter of the second sprocket 20. The diameter ratio of the first sprocket 19 to the second sprocket 20 allows the crushing rod 17 to rotate faster, so that the rotating rod 7 drives the crushing rod 17 to rotate quickly while rotating, thereby ensuring crushing efficiency.
[0041] The top of the fixed block 8 is provided with a slot, the top of the slot is provided with an insert block, and the side of the insert block is provided with a protective shell 4. The protective shell 4 can protect other extruder heads 6, and the setting of the insert block and the slot facilitates the movement of the protective shell 4.
[0042] In summary: when the utility model is in use, firstly, the rubber and plastic insulation raw materials are poured into the feed box 3, and at the same time, the motor 2 is started during the pouring, and the output of the motor 2 drives the rotating rod 7 to rotate, and the rotating rod 7 rotates to rotate the first sprocket 19, and the rotation of the first sprocket 19 causes the second sprocket 20 to rotate rapidly through the chain 21, and the rotation of the second sprocket 20 causes one of the breaker rods 17 to rotate, and the rotation of one of the breaker rods 17 causes the first circular gear 22 to rotate, and the rotation of the first circular gear 22 causes the second circular gear 23 to rotate in the opposite direction, and the reverse rotation of the second circular gear 23 causes the other breaker rod 17 to rotate in the opposite direction, and the two breaker rods 17 drive the breaker blades 18 to rotate in the opposite direction, thereby further crushing and mixing the raw materials, and then the raw materials fall into the equipment body 1, and at the same time, the rotating rod 7 rotates to push the heated and molten rubber and plastic insulation raw materials through the conveying auger, and then extrude it from one of the extrusion heads 6 through the rectangular tube 10, thereby producing a product with a set shape of the extrusion head 6;
[0043] When it is necessary to change different extruder heads 6 to produce different rubber and plastic products, hold the two L-shaped blocks 11 and bring them close to each other. The two L-shaped blocks 11 are forced to move, which will cause the two incomplete gears 13 to move. The movement of the two incomplete gears 13 will cancel the clamping connection with the annular rack 14, and then pull the cylinder 9 outward. The movement of the cylinder 9 will cause the circular plate 5 to move, and then the rectangular tube 10 will be separated from one of the rectangular grooves. After separation, rotate the circular plate 5 to align the rectangular groove on the other extruder head 6 with the rectangular tube 10. After alignment, push the cylinder 9 to reset it. The movement and reset of the cylinder 9 will reset the circular plate 5. The reset of the circular plate 5 will cause the rectangular tube 10 to enter another rectangular groove and fit the inner wall. At the same time, when the cylinder 9 is reset, the two incomplete gears 13 are not blocked by the circular groove. At this time, the spring 12 quickly resets it. The reset of the incomplete gear 13 will be clamped with the annular rack 14 again, thereby limiting and fixing the cylinder 9. When replaced, the previous extruder head 6 can be maintained or cleaned.
Claims
1. An extrusion device for rubber and plastic thermal insulation materials, comprising a device body (1), characterized in that: A rotating rod (7) is rotatably mounted inside the device body (1), a conveying auger is fixedly mounted on the rotating rod (7), an L-shaped base is mounted at the bottom of the device body (1), a motor (2) is mounted on the side of the L-shaped base, one end of the rotating rod (7) extends outside the device body (1) and is mounted on the output shaft of the motor (2), a plurality of extruder heads (6) are arranged on the left side of the device body (1), and a rotating mounting mechanism compatible with the plurality of extruder heads (6) is arranged on the device body (1); The rotating installation mechanism comprises a fixing block (8) fixedly installed on the side of the equipment body (1), a circular groove is provided on the side of the fixing block (8), a cylinder (9) is detachably connected in the circular groove, a circular plate (5) is fixedly sleeved on the cylinder (9), a plurality of extrusion heads (6) are installed on the circular plate (5), a flow hole is provided on the side of the equipment body (1), a rectangular tube (10) is installed on the flow hole, a plurality of rectangular grooves that can be matched with the rectangular tube (10) are provided on the side of the circular plate (5), the rectangular grooves correspond to the extrusion heads (6) one by one and are connected, and the cylinder (9) is installed in cooperation with the fixing block (8) through a rotating fixing assembly; The rotating fixed assembly comprises two movable holes formed on the cylinder (9), at least two sliding rods are installed in the two movable holes, an L-shaped block (11) is slidably sleeved on the sliding rod, a circular cavity connected to the circular groove is formed on the fixed block (8), the side portions of the two L-shaped blocks (11) extend into the circular cavity and are respectively installed with incomplete gears (13), an annular rack (14) is installed on the inner wall of the circumference of the circular cavity, the two incomplete gears (13) can be engaged with the annular rack (14), and the side portions of the two L-shaped blocks (11) are provided with elastic units, which can drive the incomplete gears (13) to be tightly engaged with the annular rack (14).
2. The extrusion equipment for rubber and plastic thermal insulation materials according to claim 1, characterized in that: The elastic unit comprises a spring (12) mounted on the side of the L-shaped block (11), and the other end of the spring (12) is mounted on the inner wall of the side of the movable hole.
3. The extrusion equipment for rubber and plastic thermal insulation materials according to claim 1, characterized in that: The sides of the two L-shaped blocks (11) are both equipped with a sleeve rope (15), the other ends of the two sleeve ropes (15) are both equipped with a sleeve ring, and the side of the cylinder (9) is equipped with a sleeve rod (16) that matches the two sleeve rings.
4. The extrusion equipment for rubber and plastic thermal insulation materials according to claim 1, characterized in that: A feed box (3) is fixedly provided on the top of the equipment body (1), and two crushing rods (17) are rotatably mounted in the feed box (3). A plurality of crushing knives (18) are provided on each of the two crushing rods (17), and the two crushing rods (17) are mounted in cooperation with the rotating rod (7) via a transmission mechanism.
5. The extrusion equipment for rubber and plastic thermal insulation materials according to claim 4, characterized in that: The transmission mechanism comprises a first sprocket (19) fixedly sleeved on the rotating rod (7), one end of one of the crushing rods (17) extending outside the feed box (3) and being mounted with a second sprocket (20), a chain (21) being meshed and mounted on the first sprocket (19) and the second sprocket (20), a first circular gear (22) being fixedly sleeved on the crushing rod (17) mounted with the second sprocket (20), one end of the other crushing rod (17) extending outside the feed box (3) and being mounted with a second circular gear (23), the first circular gear (22) being meshed with the second circular gear (23).
6. The extrusion equipment for rubber and plastic thermal insulation materials according to claim 5, characterized in that: The diameter of the first sprocket (19) is greater than the diameter of the second sprocket (20).
7. The extrusion equipment for rubber and plastic thermal insulation materials according to claim 1, characterized in that: A slot is provided at the top of the fixing block (8), an insert block is installed at the top of the slot, and a protective shell (4) is installed at the side of the insert block.