Quick-dry corona machine

By introducing hot air knife and double corona roller design into the corona machine, the problem of water and gas adhesion during the corona machine is solved, and the efficient drying of the film and the improvement of processing efficiency is achieved.

CN222522087UActive Publication Date: 2025-02-25WUXI APOLRANT ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421329596.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-02-25
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

When existing corona machines are working, electric field excitation will cause ionization of air molecules and atoms, resulting in large amounts of chemical reactions and water vapor, causing water vapor to adhere to the film surface, affecting subsequent use.

Method used

A quick-drying corona machine was designed, using a hot air knife combined with a heater and a high-speed air knife to remove moisture from the film using high-efficiency drying characteristics, and the front and back sides of the film were simultaneously processed through two No. 2 corona rollers to improve processing efficiency .

Benefits of technology

Effectively removes moisture from the film, ensures the drying of the film, and improves the quality and efficiency of subsequent use.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222522087U_ABST
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Abstract

The utility model discloses a quick-dry corona machine, which relates to the technical field of corona machines and comprises a shell, a first corona roller is mounted on one side above the middle inside the shell, and a second corona roller is mounted on the other side below the middle inside the shell. The first corona roller and the second corona roller are oppositely arranged, first electrodes are arranged above and below the middles of the opposite sides of the first corona roller and the second corona roller, and a first cover shell is installed on one side of each first electrode. According to the device, the hot air knife is arranged, the functions of the heater and the high-speed air knife are combined, and the efficient drying characteristic of the hot air knife is utilized, so that moisture on a thin film can be removed; and meanwhile, the two second corona rollers are used together and matched with the second roller and the first roller, during use, the front face and the back face of the film can be treated at the same time, so that the machining efficiency is improved, and a protection plate is arranged and used for protecting a hot air knife.
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Description

Technical Field

[0001] The utility model relates to the technical field of corona machines, in particular to a quick-drying corona machine. Background Art

[0002] Corona machine is a kind of equipment suitable for surface pretreatment of silicone rubber, plastic and other materials. It is used in vacuum plating, vacuum coating, sputtering, PVD, physical vapor deposition, printing, pad printing and silk screen printing.

[0003] In the prior art, for example, Chinese patent CN214027208U discloses a corona treatment machine, which is installed on a plastic film conveyor when in use and is used to punch concave and convex grooves on the plastic film. The machine comprises a frame and two upper and lower corona units, wherein the corona units comprise a corona roller shell (1) and an electrode. Both ends of the corona roller shell (1) are arranged on the frame, and a supporting rod No. 1 connecting rod (2) parallel to the corona roller shell (1) is arranged on the frame. The electrode is installed on the supporting rod No. 1 connecting rod (2). In a state of use, the plastic film passes between the corona roller shell (1) and the electrode. The corona roller shell (1) and the electrode of the upper corona unit are respectively arranged on the left and right sides of the frame, and the corona roller shell (1) and the electrode of the lower corona unit are respectively located on the right and left sides of the frame, so as to punch concave and convex grooves on the front and back sides of the plastic film.

[0004] However, in the prior art, when the corona machine is working, the electric field excitation will ionize the molecules and atoms in the air, thereby initiating a large number of chemical reactions. When the electric field excitation intensity increases, the number of charged ions generated by the corona also increases, and the water molecules in the air will be decomposed to generate water vapor. In addition, during the corona discharge process, high temperature, high pressure and other conditions will also be generated, which will also promote the decomposition of water molecules and the generation of water vapor. Part of the generated moisture will be extracted with the exhaust equipment, and the other part will directly adhere to the surface of the film. After the film is processed, the concave area will be attached with water vapor, affecting subsequent use. Utility Model Content

[0005] The purpose of the utility model is to solve the problem that when the corona machine in the prior art is working, the electric field excitation will ionize the molecules and atoms in the air, thereby triggering a large number of chemical reactions. When the electric field excitation intensity increases, the number of charged ions generated by the corona also increases, and the water molecules in the air will be decomposed to generate water vapor. In addition, during the corona discharge process, high temperature, high pressure and other conditions will also be generated, which will also promote the decomposition of water molecules and the generation of water vapor. Part of the generated moisture will be extracted with the exhaust equipment, and the other part will directly adhere to the surface of the film. After the film is processed, the recessed area generated will be attached with water vapor, affecting the subsequent use. A quick-drying corona machine is proposed.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a quick-drying corona machine, including a shell, a No. 1 corona roller is installed on one side of the upper middle part of the shell, and a No. 2 corona roller is installed on the other side of the lower middle part of the shell, and an No. 1 electrode is arranged on the upper and lower middle parts of the opposite side of the No. 1 corona roller and the No. 2 corona roller, a No. 1 cover shell is installed on one side of the No. 1 electrode, a hot air knife is arranged between the two No. 1 electrodes, a protective plate is fixedly connected between the two adjacent No. 1 cover shells, and the four corners of the upper end of the shell are fixedly connected with hanging rings.

[0007] Preferably, side mounting plates are fixedly connected between both ends of two adjacent No. 1 cover shells, and both ends of the hot air knife are fixedly connected to the two side mounting plates respectively.

[0008] Preferably, a No. 2 roller is arranged on the other side of the No. 1 corona roller, a No. 1 roller is arranged on one side of the No. 2 corona roller, and both ends of the No. 2 roller and the No. 1 roller are rotatably connected to the outer shell.

[0009] Preferably, a No. 2 electrode is disposed above the No. 1 corona roller and below the No. 2 corona roller, and a No. 2 cover shell is disposed on one side of the two No. 2 electrodes.

[0010] Preferably, one end of the two No. 2 cover shells and one side of the side mounting plate are both equipped with adjustment components, and the adjustment components are fixedly connected to the outer shell.

[0011] Preferably, one side of the second cover shell is fixedly connected with the middle upper and lower parts of two side mounting plates.

[0012] Preferably, two corners at the upper end of the shell are fixedly connected to a first connecting rod, and two corners at the lower end of the shell are fixedly connected to a second connecting rod.

[0013] Compared with the prior art, the advantages and positive effects of the utility model are:

[0014] In the utility model, through the setting of the hot air knife, combined with the functions of the heater and the high-speed air knife, and utilizing its efficient drying characteristics, the moisture on the film can be removed to ensure the drying of the film for subsequent use. At the same time, the present application adopts two No. 2 corona rollers for use together, and cooperates with the No. 2 roller and the No. 1 roller. When in use, the front and back sides of the film can be processed simultaneously to improve the processing efficiency. The protective plate is set to protect the hot air knife. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A three-dimensional structure diagram of a quick-drying corona machine is proposed for the utility model Figure 1 ;

[0016] Figure 2A three-dimensional structure diagram of a quick-drying corona machine is proposed for the utility model Figure 2 ;

[0017] Figure 3 The utility model provides a right side cross-sectional view of a quick-drying corona machine in use state.

[0018] Legend: 1. Outer shell; 2. Connecting rod No. 1; 3. Connecting rod No. 2; 4. Lifting ring; 5. Side mounting plate; 6. Protective plate; 7. Connecting port; 8. Roller No. 1; 9. Roller No. 2; 10. Corona roller No. 1; 11. Corona roller No. 2; 12. Hot air knife; 13. Cover shell No. 1; 14. Electrode No. 1; 15. Electrode No. 2; 16. Adjustment assembly; 17. Cover shell No. 2. DETAILED DESCRIPTION

[0019] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0020] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0021] Embodiment 1

[0022] like Figure 1-Figure 3 As shown, the utility model provides a quick-drying corona machine, including a shell 1, a No. 1 corona roller 10 is installed on one side of the upper middle part of the shell 1, a No. 2 corona roller 11 is installed on the other side of the lower middle part of the shell 1, No. 1 electrodes 14 are arranged on the upper and lower middle parts of the opposite side of the No. 1 corona roller 10 and the No. 2 corona roller 11, a No. 1 cover shell 13 is installed on one side of the No. 1 electrode 14, a hot air knife 12 is arranged between the two No. 1 electrodes 14, a protective plate 6 is fixedly connected between two adjacent No. 1 cover shells 13, and four corners of the upper end of the shell 1 are fixedly connected with hanging rings 4, and the hot air knife 12 needs to be equipped with a special temperature control box and a fan air compressor, a vortex fan or a centrifugal fan for use.

[0023] The specific settings and functions of this embodiment are described in detail below. Through the setting of the hot air knife 12, combined with the functions of the heater and the high-speed air knife, and utilizing its efficient drying characteristics, the moisture on the film can be removed to ensure the dryness of the film for subsequent use. At the same time, the present application uses two No. 2 corona rollers 11 together, in conjunction with the No. 2 roller 9 and the No. 1 roller 8. When in use, the front and back sides of the film can be processed simultaneously to improve processing efficiency. The protective plate 6 is provided to protect the hot air knife 12.

[0024] Embodiment 2

[0025] like Figure 1-Figure 3 As shown, side mounting plates 5 are fixedly connected between the two ends of two adjacent No. 1 cover shells 13, and the two ends of the hot air knife 12 are fixedly connected to the two side mounting plates 5 respectively. A No. 2 roller 9 is arranged on the other side of the No. 1 corona roller 10, and a No. 1 roller 8 is arranged on one side of the No. 2 corona roller 11. Both ends of the No. 2 roller 9 and the No. 1 roller 8 are rotatably connected to the outer shell 1, and a No. 2 electrode 15 is arranged above the No. 1 corona roller 10 and below the No. 2 corona roller 11. A No. 2 cover shell 17 is arranged on one side of the two No. 2 electrodes 15, and an adjustment component 16 is installed on one end of the two No. 2 cover shells 17 and one side of the side mounting plate 5, and the adjustment component 16 is fixedly connected to the outer shell 1, and a connection port 7 is fixedly connected to the upper and lower parts of the middle of two of the side mounting plates 5 on one side of the No. 2 cover shell 17. The two corners at the upper end of the outer shell 1 are fixedly connected to the No. 1 connecting rod 2, and the two corners at the lower end of the outer shell 1 are fixedly connected to the No. 2 connecting rod 3.

[0026] The effect achieved by the entire embodiment is that, through the setting of the adjustment component 16, the distance between the second electrode 15, the adjustment component 16 and the first corona roller 10 and the second corona roller 11 is adjusted to be suitable for use with more substrates. The connecting port 7 is used to connect with the pipeline to fill and extract gas from the inside of the outer shell 1. The first connecting rod 2 and the second connecting rod 3 are used to ensure the strength of the outer shell 1.

[0027] The use method and working principle of the device: when in use, the adjustment component 16 is turned on, and the distance between the second electrode 15, the first electrode 14 and the second corona roller 11 and the first corona roller 10 is adjusted, and then the connection port 7 is connected to the corresponding pipeline, and then the film is introduced from the bottom of the second roller 9 and introduced from the top of the first corona roller 10. After passing through the second electrode 15 and the first electrode 14, it is wound around the surface of the first corona roller 10, and then introduced from the top of the second corona roller 11, passing through the first electrode 14 and the second electrode 15, it is wound around the surface of the second corona roller 11, and finally led out from the top of the first roller 8. In this way, the film is arranged in an S shape in the shell 1. When in use, the tension is large, and wrinkles are not easy to appear on the surface, ensuring the corona effect. The first electrode 14 and the second electrode 15 are connected to electricity. When the film passes through the first electrode 14 and the second electrode 15, the surface of the film is treated, and the hot air knife 12 removes the moisture on the upper end of the film to ensure the dryness of the film surface.

[0028] The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in other forms. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A quick-drying corona machine, comprising a housing (1), characterized in that: A No. 1 corona roller (10) is installed on one side of the upper middle part of the shell (1), and a No. 2 corona roller (11) is installed on the other side of the lower middle part of the shell (1). A No. 1 electrode (14) is provided on the upper and lower middle parts of the opposite side of the No. 1 corona roller (10) and the No. 2 corona roller (11). A No. 1 cover shell (13) is installed on one side of the No. 1 electrode (14). A hot air knife (12) is provided between two No. 1 electrodes (14). A protective plate (6) is fixedly connected between two adjacent No. 1 cover shells (13). Four corners of the upper end of the shell (1) are fixedly connected to hanging rings (4).

2. A quick-drying corona machine according to claim 1, characterized in that: A side mounting plate (5) is fixedly connected between the two ends of the two adjacent No. 1 housings (13), and the two ends of the hot air knife (12) are fixedly connected to the two side mounting plates (5), respectively.

3. A quick-drying corona machine according to claim 1, characterized in that: A second roller (9) is arranged on the other side of the first corona roller (10), a first roller (8) is arranged on one side of the second corona roller (11), and both ends of the second roller (9) and the first roller (8) are rotatably connected to the outer shell (1).

4. A quick-drying corona machine according to claim 1, characterized in that: A No. 2 electrode (15) is disposed above the No. 1 corona roller (10) and below the No. 2 corona roller (11), and a No. 2 cover shell (17) is disposed on one side of the two No. 2 electrodes (15).

5. A quick-drying corona machine according to claim 4, characterized in that: An adjustment assembly (16) is installed on one end of the two No. 2 cover shells (17) and one side of the side mounting plate (5), and the adjustment assembly (16) is fixedly connected to the outer shell (1).

6. A quick-drying corona machine according to claim 5, characterized in that: One side of the second cover shell (17) is fixedly connected with the middle upper and lower parts of two side mounting plates (5) to form a connection port (7).

7. A quick-drying corona machine according to claim 1, characterized in that: Two corners at the upper end of the shell (1) are fixedly connected to a first connecting rod (2), and two corners at the lower end of the shell (1) are fixedly connected to a second connecting rod (3).

Citation Information

Patent Citations

  • Corona processor

    CN214027208U