Compaction device for biomass fuel processing
By designing a stabilizing mechanism with an L-shaped sliding plate and a telescopic motor in the biomass fuel processing device, the problems of falling and dust pollution during long straw treatment are solved, and the operation efficiency is improved.
Patent Information
- Application Number
- CN202421258482.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-04
AI Technical Summary
When existing biomass fuel processing devices deal with long straw, there are problems such as straw drop, dust pollution and low operating efficiency.
A stabilization mechanism with an L-shaped sliding plate, a first rotating rod, a curved stabilization plate, a sliding rod and a telescopic motor is designed. By moving the L-shaped sliding plate and a curved stabilization plate, the position of the straw is fixed and adjusted to avoid Drop and adapt to different lengths of straw by telescopic motor.
It effectively avoids straw drop and dust pollution, improves crushing efficiency, and reduces the workload of operators.
Smart Images

Figure CN222522110U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of biomass fuel processing, in particular to a compacting device for biomass fuel processing. Background Art
[0002] Biomass fuel: refers to the burning of biomass materials as fuel, generally mainly agricultural and forestry waste, such as straw, sawdust, bagasse, rice bran, etc. The application of biomass fuel is actually mainly biomass molding fuel, which is a new type of clean fuel that uses agricultural and forestry waste as raw materials, and is made into various shapes such as blocks and granules through processes such as crushing, mixing, extrusion, and drying, and can be directly burned.
[0003] The utility model patent with patent application publication number CN 217884502 U discloses a compacting device for biomass fuel processing, which includes: a compacting box, a connecting groove is provided on the lower side of the compacting box, a vibrator is fixedly connected to the upper inner wall of the connecting groove, the front side wall of the compacting box is open, and a discharge box is slidably connected to the lower part, the upper and left parts of the discharge box are open, a side groove is provided at the left part of the discharge box, a connecting rod is fixedly connected between the front and rear inner walls of the side groove, and a rotating plate is provided on the inner bottom surface of the discharge box. The vibrator can make the straw falling into the inner side of the discharge box evenly distributed, and then make the compacted straw uniform and compacted. Through the action of the torsion spring, after the discharge box is located outside the compacting box, the rotating plate and the compacted straw are pushed to turn left to facilitate discharge. When the discharge box enters, the roller pushes the rotating plate to rotate to a horizontal state, which facilitates the rotating plate to enter the limit groove.
[0004] However, the above device still has some shortcomings in actual use. The most obvious one is that when the device is actually used, after the straw is put into the feed port, due to the generally long length of the straw, a large part of the straw is usually above the feed port when it is put into the crushing box for crushing. Usually, the operator is required to manually support and feel the straw for crushing. When the straw is crushed, a large amount of dust will be generated, which will affect and pollute the health and working environment of the operator. When the bottom of the straw is crushed, the top of the straw will fall out of the feed port. At this time, the operator is required to pick up the straw and put it into the feed port again for crushing, which increases the workload of the operator and also affects the efficiency of the crushing.
[0005] Therefore, it is necessary to invent a compacting device for biomass fuel processing to solve the above problems. Utility Model Content
[0006] The utility model aims to provide a compacting device for biomass fuel processing, which solves the problem proposed in the above-mentioned background technology that after the straw is put into the feed port, a large part of the straw is usually above the feed port, and the operator is usually required to manually support and feel the straw for crushing. When the straw is crushed, a large amount of dust will be generated, which will affect and pollute the health and working environment of the operator. When the bottom of the straw is crushed, the top of the straw will topple over and fall out of the feed port. At this time, the operator is required to pick up the straw and put it into the feed port again for crushing, which increases the workload of the operator and also affects the efficiency of the crushing.
[0007] According to one aspect of the present disclosure, the following technical solution is provided: a compacting device for biomass fuel processing, comprising:
[0008] A pulverizing mechanism, the pulverizing mechanism comprising a mounting plate;
[0009] The stabilizing mechanism comprises a mounting frame, a second motor, a bidirectional screw rod, an L-shaped sliding plate, a first rotating rod, an arc stabilizing plate, a sliding groove, a sliding rod and a telescopic motor, the mounting frame is fixedly installed above the mounting plate, the second motor is fixedly connected to the outside of the mounting frame and the motor output end passes through the mounting frame, one end of the bidirectional screw rod is fixedly connected to the output end of the first motor and; the other end is rotatably connected to the mounting frame through a bearing, the L-shaped sliding plate is provided with two, the two L-shaped sliding plates are threadedly sleeved on the outside of the bidirectional screw rod, the first rotating rod is rotatably connected to the L-shaped sliding plate through a pin shaft and is located above the L-shaped sliding plate, the arc stabilizing plate is fixedly connected to the outside of the first rotating rod, the sliding groove is opened on the lower surface of the first rotating rod, the sliding rod is rotatably connected to the first rotating rod through a pin shaft, and the pin shaft and the first rotating rod are slidably connected through the sliding groove, the output end of the telescopic motor is fixedly connected to the bottom of the sliding rod and the bottom of the telescopic motor is fixedly connected to the top of the L-shaped sliding plate;
[0010] The compacting mechanism is fixedly connected to the outside of the crushing mechanism.
[0011] According to the compacting device for biomass fuel processing of at least one embodiment of the present disclosure, the pulverizing mechanism further includes a pulverizing box, a first motor, a pulverizing roller, a feed port, a support plate, a mounting base, and a material guide pipe.
[0012] According to at least one embodiment of the compaction device for biomass fuel processing disclosed herein, the crushing box is fixedly sleeved on the inner side of the mounting plate, the first motor is fixedly connected to the outer side of the crushing box and the motor output end extends into the crushing box, one end of the crushing roller is fixedly connected to the output end of the first motor and the other end is rotatably connected to the inside of the crushing box through a bearing, the feed port is fixedly connected above the crushing box, the support plate is fixedly connected below the crushing box, the mounting base is fixedly connected below the support plate, and the material guide pipe is fixedly connected below the discharge port.
[0013] According to at least one embodiment of the compacting device for biomass fuel processing disclosed herein, the compacting mechanism includes a compacting box, a hydraulic cylinder, a compacting plate, a material collection box and a handle, the compacting box is fixedly connected above the mounting base, the hydraulic cylinder is fixedly connected above the compacting box and the output end extends into the compacting box, the compacting plate is fixedly connected below the output end of the hydraulic cylinder, the material collection box is slidably connected to the bottom of the compacting box, and the handle is fixedly connected to the outside of the material collection box.
[0014] Technical effects and advantages of the utility model:
[0015] The utility model provides a stabilizing mechanism with an L-shaped sliding plate, a first rotating rod, a curved stabilizing plate, a sliding rod and a telescopic motor, so that in actual work, the L-shaped sliding plate can be moved according to the amount of straw input, and the movement of the L-shaped sliding plate drives the first rotating rod to move so that the curved stabilizing plate contacts and fixes the straw, and the telescopic motor can be opened according to the length of the straw, the telescopic motor drives the sliding rod to move, and the movement of the sliding rod drives the movable rotating rod to rotate to adjust the height of the curved stabilizing plate to adapt to the stabilizing operation of straws of different lengths, thereby avoiding the pollution caused by the straw falling to the ground and avoiding the harm of dust caused by the operator manually stabilizing the straw, thereby improving the crushing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings illustrate exemplary embodiments of the present disclosure and together with the description serve to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure and are incorporated in and constitute a part of this specification.
[0017] Figure 1 It is a front view of the overall structure of a compacting device for biomass fuel processing according to one embodiment of the present disclosure.
[0018] Figure 2 It is a schematic diagram of the structure of a pulverizing mechanism of a compacting device for biomass fuel processing according to an embodiment of the present disclosure.
[0019] Figure 3It is a schematic diagram of the stabilizing mechanism structure of a compacting device for biomass fuel processing according to one embodiment of the present disclosure.
[0020] Figure 4 It is an internal cross-sectional view of a pulverizing mechanism of a compacting device for biomass fuel processing according to one embodiment of the present disclosure.
[0021] Figure 5 It is a cross-sectional view of a stabilizing mechanism of a compacting device for biomass fuel processing according to one embodiment of the present disclosure.
[0022] Figure 6 It is a schematic diagram of a compacting mechanism of a compacting device for biomass fuel processing according to one embodiment of the present disclosure.
[0023] The specific reference numerals in the figure are:
[0024] 1. Crushing mechanism; 11. Mounting plate; 12. Crushing box; 13. First motor; 14. Crushing roller; 15. Feeding port; 16. Support plate; 17. Mounting base; 18. Material guide pipe;
[0025] 2. Stabilizing mechanism; 21. Mounting frame; 22. Second motor; 23. Bidirectional screw rod; 24. L-shaped sliding plate; 25. First rotating rod; 26. Arc-shaped stabilizing plate; 27. Sliding groove; 28. Sliding rod; 29. Telescopic motor;
[0026] 3. Compacting mechanism; 31. Compacting box; 32. Hydraulic cylinder; 33. Compacting plate; 34. Aggregate box; 35. Handle. DETAILED DESCRIPTION
[0027] The present disclosure is further described in detail below in conjunction with the accompanying drawings and implementations. It is understood that the specific implementations described herein are only used to explain the relevant content, rather than to limit the present disclosure. It should also be noted that, for ease of description, only the parts related to the present disclosure are shown in the accompanying drawings.
[0028] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in the present disclosure can be combined with each other. The technical solution of the present disclosure will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0029] Unless otherwise specified, the exemplary embodiments / embodiments shown will be understood as providing exemplary features of various details of some ways in which the technical concept of the present disclosure can be implemented in practice. Therefore, unless otherwise specified, the features of the various embodiments / embodiments can be combined, separated, interchanged and / or rearranged without departing from the technical concept of the present disclosure.
[0030] The use of cross-hatching and / or shading in the accompanying drawings is generally used to make the boundaries between adjacent components clear. As such, unless otherwise specified, the presence or absence of cross-hatching or shading does not convey or indicate any preference or requirement for the specific materials, material properties, dimensions, proportions, commonalities between the components shown, and / or any other characteristics, attributes, properties, etc. of the components. In addition, in the accompanying drawings, the sizes and relative sizes of the components may be exaggerated for clarity and / or descriptive purposes. When the exemplary embodiments can be implemented differently, the specific process sequence can be performed in a different order than described. For example, two successively described processes can be performed substantially simultaneously or in an order opposite to the described order. In addition, the same figure numbers represent the same components.
[0031] When a component is referred to as being "on" or "over," "connected to," or "coupled to" another component, the component may be directly on, directly connected to, or directly coupled to the other component, or intervening components may be present. However, when a component is referred to as being "directly on," "directly connected to," or "directly coupled to" another component, there are no intervening components. For this purpose, the term "connected" may refer to a physical connection, an electrical connection, etc., with or without intervening components.
[0032] For descriptive purposes, the present disclosure may use spatially relative terms such as "under," "beneath," "under," "down," "over," "upper," "above," "higher," and "side (e.g., as in "sidewall")," to describe the relationship of one component to another (other) component as shown in the accompanying drawings. The spatially relative terms are intended to encompass different orientations of the device in use, operation, and / or manufacture in addition to the orientation depicted in the accompanying drawings. For example, if the device in the accompanying drawings is turned over, components described as "under" or "beneath" other components or features would subsequently be positioned "over" the other components or features. Thus, the exemplary term "under" can encompass both the "above" and "below" orientations. Furthermore, the device may be otherwise oriented (e.g., rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein should be interpreted accordingly.
[0033] The terms used here are for the purpose of describing specific embodiments, and are not intended to be restrictive. As used here, unless the context clearly indicates otherwise, the singular forms "one (kind, person)" and "said (the)" are also intended to include plural forms. In addition, when the terms "comprise" and / or "include" and their variations are used in this specification, it is explained that there are stated features, integral bodies, steps, operations, parts, assemblies and / or their groups, but it is not excluded that there are or add one or more other features, integral bodies, steps, operations, parts, assemblies and / or their groups. It should also be noted that, as used here, the terms "substantially", "approximately" and other similar terms are used as approximate terms and not as degree terms, so that they are used to explain the inherent deviations of the measured values, calculated values and / or the values provided that will be recognized by those of ordinary skill in the art.
[0034] Figure 1 It is a front view of the overall structure of a compacting device for biomass fuel processing according to one embodiment of the present disclosure.
[0035] like Figure 1-Figure 6 As shown, the compacting device for biomass fuel processing disclosed herein may include components such as a crushing mechanism 1 , a stabilizing mechanism 2 , and a compacting mechanism 3 .
[0036] Figure 2 It is a schematic structural diagram of a pulverizing mechanism 1 of a compacting device for biomass fuel processing according to an embodiment of the present disclosure.
[0037] Figure 3 It is a schematic structural diagram of a stabilizing mechanism 2 of a compacting device for biomass fuel processing according to an embodiment of the present disclosure.
[0038] Figure 4 1 is an internal cross-sectional view of a pulverizing mechanism 1 of a compacting device for biomass fuel processing according to an embodiment of the present disclosure.
[0039] like Figure 2-4 As shown, in the present disclosure, the pulverizing mechanism 1 includes a mounting plate 11, a pulverizing box 12, a first motor 13, a pulverizing roller 14, a feed port 15, a support plate 16, a mounting base 17 and a material guide tube 18, wherein the pulverizing box 12 is fixedly sleeved on the inner side of the mounting plate 11, the first motor 13 is fixedly connected to the outer side of the pulverizing box 12 and the motor output end extends into the pulverizing box 12, one end of the pulverizing roller 14 is fixedly connected to the output end of the first motor 13 and the other end is rotatably connected to the inside of the pulverizing box 12 through a bearing, the feed port 15 is fixedly connected to the top of the pulverizing box 12, the support plate 16 is fixedly connected to the bottom of the pulverizing box 12, the mounting base 17 is fixedly connected to the bottom of the support plate 16, and the material guide tube 18 is fixedly connected to the bottom of the discharge port.
[0040] Therefore, the operator first puts the straw into the feed port 15 and then turns on the first motor 13. The first motor 13 rotates to drive the crushing roller 14 to rotate so as to crush the straw. The crushed straw enters the guide pipe 18 through the discharge port.
[0041] Figure 5 4 is a cross-sectional view of a stabilizing mechanism 2 of a compacting device for biomass fuel processing according to an embodiment of the present disclosure.
[0042] like Figure 3-5 As shown, in a preferred embodiment, the stabilizing mechanism 2 includes a mounting frame 21, a second motor 22, a bidirectional screw rod 23, an L-shaped sliding plate 24, a first rotating rod 25, an arc-shaped stabilizing plate 26, a sliding groove 27, a sliding rod 28 and a telescopic motor 29, wherein the mounting frame 21 is fixedly installed above the mounting plate 11, the second motor 22 is fixedly connected to the outside of the mounting frame 21 and the motor output end passes through the mounting frame 21, one end of the bidirectional screw rod 23 is fixedly connected to the output end of the first motor 13; the other end is rotatably connected to the mounting frame 21 through a bearing, and the L-shaped sliding plate 24 is provided with two The two L-shaped sliding plates 24 are threadedly sleeved on the outside of the bidirectional screw rod 23, the first rotating rod 25 is rotatably connected to the L-shaped sliding plate 24 through a pin shaft and is located above the L-shaped sliding plate 24, the arc-shaped stabilizing plate 26 is fixedly connected to the outside of the first rotating rod 25, the sliding groove 27 is opened on the lower surface of the first rotating rod 25, the sliding rod 28 is rotatably connected to the first rotating rod 25 through a pin shaft and the pin shaft and the first rotating rod 25 are slidably connected through the sliding groove 27, the output end of the telescopic motor 29 is fixedly connected to the bottom of the sliding rod 28 and the bottom of the telescopic motor 29 is fixedly connected to the top of the L-shaped sliding plate 24.
[0043] Therefore, the operator turns on the second motor 22 according to the amount of straw input, and the rotation of the second motor 22 drives the bidirectional screw rod 23 to rotate, and the rotation of the bidirectional screw rod 23 drives the L-shaped sliding plate 24 to move, and the movement of the L-shaped sliding plate 24 drives the first rotating rod 25 to move until the arc-shaped stabilizing plate 26 contacts and stabilizes the straw. Then the operator can turn on the telescopic motor 29 according to the length of the straw, and the telescopic motor 29 drives the sliding rod 28 to move, and the movement of the sliding rod 28 drives the movable rotating rod to rotate to adjust the height of the arc-shaped stabilizing plate 26 to adapt to the stabilization operation of straw of different lengths.
[0044] Figure 6 It is a schematic diagram of a compacting mechanism 3 of a compacting device for biomass fuel processing according to one embodiment of the present disclosure.
[0045] like Figure 6As shown, in the present disclosure, the compacting mechanism 3 includes a compacting box 31, a hydraulic cylinder 32, a compacting plate 33, a material collection box 34 and a handle 35, wherein the compacting box 31 is fixedly connected above the mounting base 17, the hydraulic cylinder 32 is fixedly connected above the compacting box 31 and the output end extends into the compacting box 31, the compacting plate 33 is fixedly connected below the output end of the hydraulic cylinder 32, the material collection box 34 is slidably connected to the bottom of the compacting box 31, and the handle 35 is fixedly connected to the outside of the material collection box 34.
[0046] Thus, the crushed biomass fuel enters the compacting box 31 through the pouring pipe. At this time, the operator opens the hydraulic cylinder 32, and the hydraulic shaft of the hydraulic cylinder 32 moves to drive the compacting plate 33 to move and compact the crushed biomass fuel. When the aggregate box 34 is full, the operator closes the crushing mechanism 1 and the compacting mechanism 3 and pulls the handle 35 to pull the aggregate box 34 out of the compacting box 31 and transfer the biomass fuel.
[0047] In the description of this specification, the description with reference to the terms "one embodiment / method", "some embodiments / methods", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment / method or example are included in at least one embodiment / method or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment / method or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments / methods or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments / methods or examples described in this specification and the features of different embodiments / methods or examples, unless they are contradictory.
[0048] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0049] Those skilled in the art should understand that the above embodiments are only for the purpose of clearly illustrating the present disclosure, and are not intended to limit the scope of the present disclosure. For those skilled in the art, other changes or modifications may be made based on the above disclosure, and these changes or modifications are still within the scope of the present disclosure.
Claims
1. A compacting device for biomass fuel processing, characterized in that: include: A pulverizing mechanism (1), the pulverizing mechanism (1) comprising a mounting plate (11); A stabilizing mechanism (2), the stabilizing mechanism (2) comprising a mounting frame (21), a second motor (22), a bidirectional screw rod (23), an L-shaped sliding plate (24), a first rotating rod (25), an arc-shaped stabilizing plate (26), a sliding groove (27), a sliding rod (28) and a telescopic motor (29), the mounting frame (21) being fixedly mounted above the mounting plate (11), the second motor (22) being fixedly connected to the outside of the mounting frame (21) and the output end of the motor passing through the mounting frame (21), one end of the bidirectional screw rod (23) being fixedly connected to the output end of the first motor (13) and the other end being rotatably connected to the mounting frame (21) via a bearing, the L-shaped sliding plate (24) being provided with two, the two The L-shaped sliding plate (24) is threadedly sleeved on the outside of the bidirectional screw rod (23); the first rotating rod (25) is rotatably connected to the L-shaped sliding plate (24) through a pin shaft and is located above the L-shaped sliding plate (24); the arc-shaped stabilizing plate (26) is fixedly connected to the outside of the first rotating rod (25); the sliding groove (27) is opened on the lower surface of the first rotating rod (25); the sliding rod (28) is rotatably connected to the first rotating rod (25) through a pin shaft and the pin shaft and the first rotating rod (25) are slidably connected through the sliding groove (27); the output end of the telescopic motor (29) is fixedly connected to the bottom of the sliding rod (28) and the bottom of the telescopic motor (29) is fixedly connected to the top of the L-shaped sliding plate (24); A compacting mechanism (3), wherein the compacting mechanism (3) is fixedly connected to the outside of the pulverizing mechanism (1).
2. The compacting device for biomass fuel processing according to claim 1, characterized in that: The pulverizing mechanism (1) further comprises a pulverizing box (12), a first motor (13), a pulverizing roller (14), a feed inlet (15), a support plate (16), a mounting base (17) and a material guide pipe (18).
3. The compacting device for biomass fuel processing according to claim 2, characterized in that: The crushing box (12) is fixedly sleeved on the inner side of the mounting plate (11); the first motor (13) is fixedly connected to the outer side of the crushing box (12) and the output end of the motor extends into the crushing box (12); one end of the crushing roller (14) is fixedly connected to the output end of the first motor (13) and the other end is rotatably connected to the inside of the crushing box (12) through a bearing; the feed port (15) is fixedly connected above the crushing box (12); the support plate (16) is fixedly connected below the crushing box (12); the mounting base (17) is fixedly connected below the support plate (16); and the material guide pipe (18) is fixedly connected below the discharge port.
4. The compacting device for biomass fuel processing according to claim 3, characterized in that: The compacting mechanism (3) comprises a compacting box (31), a hydraulic cylinder (32), a compacting plate (33), a material collecting box (34) and a handle (35); the compacting box (31) is fixedly connected to the top of the mounting base (17); the hydraulic cylinder (32) is fixedly connected to the top of the compacting box (31) and the output end extends into the compacting box (31); the compacting plate (33) is fixedly connected to the bottom of the output end of the hydraulic cylinder (32); the material collecting box (34) is slidably connected to the bottom of the compacting box (31); and the handle (35) is fixedly connected to the outside of the material collecting box (34).
Citation Information
Patent Citations
Compaction device for biomass fuel processing
CN217884502U