Ton bag unpacking and feeding device
By designing a disposal and feeding device for ton bags, combined with lifting, vibration and vacuuming components, the problems of slow discharge speed, discontinuity and dust pollution of ton bags are solved, and efficient continuous discharge and environmental cleaning are achieved. .
Patent Information
- Application Number
- CN202421336094.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The discharge speed of ton bags is slow and discontinuous when unpacking and feeding, and there may be residual materials after feeding. In addition, dust will be generated during feeding, polluting the environment and affecting health.
A ton bag unpacking and feeding device including a lifting assembly, a vibration assembly and a vacuum assembly are designed. The ton of bags are vibrated through the vibration assembly to improve the discharge speed and continuity; the dust is absorbed through the vacuuming assembly to reduce pollution.
The speed and continuity of discharge of ton bags has been improved, preventing material residues, reducing dust pollution, and protecting the environment and health.
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Figure CN222523040U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of feeding devices, and in particular to a ton bag unpacking and feeding device. Background Art
[0002] Ton bag is a flexible transport packaging container, which has the advantages of moisture-proof, dust-proof, radiation-resistant, firm and safe, and has sufficient structural strength. Since the loading and unloading and transportation of container bags are very convenient, the loading and unloading efficiency has been significantly improved, and it has developed rapidly in recent years. At present, when unpacking and feeding ton bags, there are situations where the discharge speed is slow, the discharge is discontinuous, or there is still residual material in the ton bag after discharge. In addition, dust will be generated in the process of feeding, which will pollute the environment and affect the health of the staff. Summary of the invention
[0003] The purpose of the embodiments of the present application is to provide a ton bag unpacking and feeding device, which can solve the current technical problems that when unpacking and feeding ton bags, there are slow discharge speeds, discontinuous discharges, or residual materials in the ton bags after discharge. In addition, dust is generated during the feeding process, which pollutes the environment and affects the health of workers.
[0004] The embodiment of the present application provides a ton bag unpacking and feeding device, comprising a bracket, a lifting assembly is arranged on the bracket, a vibration assembly is arranged below the lifting assembly, a dust collection assembly is arranged below the vibration assembly, and a feeding hopper is arranged below the dust collection assembly;
[0005] The vibration assembly includes a first mounting plate, a second mounting plate, a first screw, a first motor, a first sliding rod, a first screw sleeve and a second screw sleeve. The first mounting plate and the second mounting plate are respectively arranged at two ends of the bracket. The first screw is rotatably arranged on the first mounting plate through a bearing. The first motor drives the first screw to rotate. The first sliding rod is fixedly arranged on the second mounting plate. The first screw sleeve and the second screw sleeve are both threadedly sleeved on the first screw. The first movable plate is fixedly arranged on the first screw sleeve and the second screw sleeve. The first movable plate is slidably connected to the first sliding rod. A vibration plate is fixedly arranged on the first movable plate, and a vibrator is fixedly arranged on the vibration plate.
[0006] In which, the lifting assembly includes a third mounting plate, a second screw, a second motor, a second sliding rod, a second movable plate, a third screw sleeve, a sliding sleeve, a suspension rod and a hook. The third mounting plate is fixedly arranged on the bracket. The second screw is rotatably arranged on the third mounting plate through a bearing. The second motor drives the second screw to rotate. The second sliding rod is fixedly arranged on the third mounting plate. The third screw sleeve is threadedly arranged on the second screw. The sliding sleeve is slidably arranged on the second sliding rod. The third screw sleeve and the sliding sleeve are both fixedly connected to the second movable plate. The suspension rod is arranged on the second movable plate, and the hook is arranged on the suspension rod.
[0007] Wherein, the lifting assembly also includes a winding drum, a third motor and a pull rope. The winding drum is fixedly arranged on the second movable plate. The third motor drives the winding drum to rotate. The winding drum is connected to the lifting rod through the pull rope.
[0008] Wherein, the dust collection assembly includes a dust collection box, a filter, and an exhaust fan. The dust collection box is fixedly arranged on the bracket, and the dust collection box is provided with a through hole. The filter is fixedly arranged in the dust collection box, and the exhaust fan is connected to the side of the filter away from the through hole.
[0009] Wherein, the dust collection assembly further includes a first cylinder and a cleaning brush, the cleaning brush is in contact with one end of the filter screen close to the through hole, and the first cylinder drives the cleaning brush to move.
[0010] Wherein, the dust collection assembly further includes a second cylinder and a cover plate, the cover plate is slidably arranged on the dust collection box, and the cover plate can open or close the through hole, and the second cylinder drives the cover plate to move.
[0011] Wherein, a sewage pipe is connected to the bottom of the dust collection box, the sewage pipe is located on a side of the filter screen close to the through hole, and a valve is arranged on the sewage pipe.
[0012] Wherein, two dust suction components are provided, and the two dust suction components are respectively arranged at two ends of the bracket.
[0013] Beneficial effects of the utility model:
[0014] The utility model provides a ton bag unpacking and feeding device. When in use, the ton bag is moved to the top of the feeding hopper for feeding through a lifting component, and then the first motor is turned on to drive the first screw to rotate, and the first screw drives the first screw sleeve and the second screw sleeve to move toward each other, thereby driving the two first movable plates to move toward each other until the two vibration plates are in contact with the ton bag, and then the vibrator is turned on to drive the vibration plate to vibrate, and the vibration plate drives the ton bag to vibrate until the feeding of the ton bag is completed; the device continuously vibrates the ton bag during feeding by arranging a vibration component, which can increase the discharge speed, ensure continuous and smooth feeding, and prevent material residue in the ton bag, and the spacing between the two vibration plates can be adjusted according to actual use requirements to achieve vibration of ton bags of different specifications, thereby improving the applicability of the device; the device suctions and removes dust in the feeding process by arranging a dust suction component, reduces dust, and protects the environment and the health of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a schematic diagram of the overall structure of some embodiments of the present application;
[0017] Figure 2 It is a schematic front cross-sectional view of a lifting assembly structure in some embodiments of the present application;
[0018] Figure 3 It is a schematic front cross-sectional view of the vibration assembly structure in some embodiments of the present application;
[0019] Figure 4 A schematic top view of a cross-sectional view of a vibration assembly structure in some embodiments of the present application;
[0020] Figure 5 It is a schematic front cross-sectional view of the dust collection assembly structure in some embodiments of the present application;
[0021] Figure 6 It is a side view schematic diagram of the dust collection assembly structure in some embodiments of the present application;
[0022] Figure 7 It is a schematic side cross-sectional view of the dust collection component structure in some embodiments of the present application.
[0023] The reference numerals are:
[0024] 1. Bracket;
[0025] 2. Lifting assembly; 21. Third mounting plate; 22. Second screw rod; 23. Second motor; 24. Second slide rod; 25. Second movable plate; 26. Third screw sleeve; 27. Slide sleeve; 28. Lifting rod; 29. Hook; 210. Winding drum; 211. Third motor; 212. Pull rope;
[0026] 3. Vibration assembly; 31. First mounting plate; 32. Second mounting plate; 33. First screw rod; 34. First motor; 35. First slide rod; 36. First screw sleeve; 37. Second screw sleeve; 38. First movable plate; 39. Vibration plate; 310. Vibrator;
[0027] 4. Dust collection assembly; 41. Dust collection box; 42. Filter; 43. Exhaust fan; 44. Through hole; 45. First cylinder; 46. Cleaning brush; 47. Second cylinder; 48. Cover plate; 49. Drain pipe; 410. Valve;
[0028] 5. Feed hopper. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.
[0030] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0031] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0032] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the product of the application is usually placed when in use. They are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0033] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0034] In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0035] like Figure 1 , 3 As shown in FIG. 4 , the embodiment of the present application provides a ton bag unpacking and feeding device, comprising a bracket 1, a lifting assembly 2 is arranged on the bracket 1, a vibration assembly 3 is arranged below the lifting assembly 2, a dust collection assembly 4 is arranged below the vibration assembly 3, and a feeding hopper 5 is arranged below the dust collection assembly 4;
[0036] The vibration assembly 3 includes a first mounting plate 31, a second mounting plate 32, a first screw 33, a first motor 34, a first slide bar 35, a first screw sleeve 36 and a second screw sleeve 37. The first mounting plate 31 and the second mounting plate 32 are respectively arranged at both ends of the bracket 1. The first screw 33 is rotatably arranged on the first mounting plate 31 through a bearing. The first motor 34 drives the first screw 33 to rotate. The first slide bar 35 is fixedly arranged on the second mounting plate 32. The first screw sleeve 36 and the second screw sleeve 37 are both threadedly sleeved on the first screw 33. The first movable plate 38 is fixedly arranged on the first screw sleeve 36 and the second screw sleeve 37. The first movable plate 38 is slidably connected to the first slide bar 35. A vibration plate 39 is fixedly arranged on the first movable plate 38, and a vibrator 310 is fixedly arranged on the vibration plate 39.
[0037] When in use, the ton bag is moved to the top of the feeding hopper 5 by the lifting component 2 for feeding, and then the first motor 34 is turned on to drive the first screw 33 to rotate, and the first screw 33 drives the first screw sleeve 36 and the second screw sleeve 37 to move toward each other, thereby driving the two first movable plates 38 to move toward each other until the two vibration plates 39 are in contact with the ton bag, and then the vibrator 310 is turned on to drive the vibration plate 39 to vibrate, and the vibration plate 39 drives the ton bag to vibrate until the ton bag is fed. The device is provided with a vibration component 3 to continuously vibrate the ton bag during feeding, which can increase the discharge speed, ensure continuous and smooth feeding, and prevent material residue in the ton bag. In addition, the distance between the two vibration plates 39 can be adjusted according to actual use requirements to achieve vibration of ton bags of different specifications, thereby improving the applicability of the device; the device is provided with a dust suction component 4 to extract and remove dust in the feeding process, reduce dust, and protect the environment and the health of the staff.
[0038] like Figure 1 and 2 As shown, in this embodiment, the lifting assembly 2 includes a third mounting plate 21, a second screw rod 22, a second motor 23, a second slide bar 24, a second movable plate 25, a third screw sleeve 26, a sleeve 27, a suspension rod 28 and a hook 29. The third mounting plate 21 is fixedly arranged on the bracket 1, the second screw rod 22 is rotatably arranged on the third mounting plate 21 through a bearing, the second motor 23 drives the second screw rod 22 to rotate, the second slide bar 24 is fixedly arranged on the third mounting plate 21, the third screw sleeve 26 is threadedly arranged on the second screw rod 22, the sleeve 27 is slidably arranged on the second slide bar 24, the third screw sleeve 26 and the sleeve 27 are both fixedly connected to the second movable plate 25, the suspension rod 28 is arranged on the second movable plate 25, and the hook 29 is arranged on the suspension rod 28.
[0039] When in use, the lifting ear of the ton bag is hung on the hook 29, and then the second motor 23 is turned on to drive the second screw 22 to rotate, the second screw 22 drives the third screw sleeve 26 to move, the third screw sleeve 26 drives the second movable plate 25 to move, the second movable plate 25 drives the suspension rod 28 to move, and the suspension rod 28 drives the hook 29 to move, thereby driving the ton bag to move above the feeding hopper 5 for feeding; the sliding sleeve 27 and the second sliding rod 24 are used in conjunction with each other to guide and limit the second movable plate 25.
[0040] like Figure 1 and 2 As shown, in this embodiment, the lifting assembly 2 also includes a winding drum 210, a third motor 211 and a pull rope 212. The winding drum 210 is fixedly arranged on the second movable plate 25. The third motor 211 drives the winding drum 210 to rotate. The winding drum 210 is connected to the lifting rod 28 through the pull rope 212.
[0041] When in use, the third motor 211 is turned on to drive the winding drum 210 to rotate, the winding drum 210 reels or releases the pull rope 212, the pull rope 212 drives the lifting rod 28 to move up and down, and the lifting rod 28 drives the hook 29 to move up and down, thereby facilitating the lifting of ton bags at different heights and improving the applicability of the device.
[0042] like Figure 1 , 5 As shown in Figures 7 to 7, in this embodiment, the dust collection assembly 4 includes a dust collection box 41, a filter screen 42, an exhaust fan 43, the dust collection box 41 is fixedly arranged on the bracket 1, and the dust collection box 41 is provided with a through hole 44, the filter screen 42 is fixedly arranged in the dust collection box 41, and the exhaust fan 43 is connected to the side of the filter screen 42 away from the through hole 44.
[0043] When in use, the exhaust fan 43 is turned on at the same time. Under the suction effect of the exhaust fan 43, the dust around the ton bag and the feeding hopper 5 is sucked into the dust collection box 41 from the through hole 44 along with the air, and the dust is intercepted by the filter 42. The dust in the feeding process can be sucked and removed to reduce dust.
[0044] like Figure 1 , 5 As shown in Figures 7 to 7, in this embodiment, the dust collection component 4 also includes a first cylinder 45 and a cleaning brush 46. The cleaning brush 46 is in contact with one end of the filter 42 close to the through hole 44, and the first cylinder 45 drives the cleaning brush 46 to move. After the dust collection component 4 has been used for a long time, the first cylinder 45 can be turned on to drive the cleaning brush 46 to move, and the cleaning brush 46 can brush and clean the filter 42 to prevent dust from clogging the filter 42 and affecting the dust collection effect.
[0045] like Figure 1 , 5 As shown in Figures 7 to 7, in this embodiment, the dust collection assembly 4 also includes a second cylinder 47 and a cover plate 48. The cover plate 48 is slidably arranged on the dust collection box 41, and the cover plate 48 can open or close the through hole 44. The second cylinder 47 drives the cover plate 48 to move; before cleaning the filter 42, the second cylinder 47 can be opened to drive the cover plate 48 to move to the position of closing the through hole 44, which can prevent the dust in the dust collection box 41 from floating to the outside of the dust collection box 41 when the cleaning brush 46 brushes to clean the filter 42, thereby reducing dust.
[0046] like Figure 1 , 5 As shown in Figures 7 to 7, in this embodiment, a drain pipe 49 is provided at the bottom of the dust box 41, the drain pipe 49 is located on the side of the filter 42 close to the through hole 44, and a valve 410 is provided on the drain pipe 49; after the dust collection component 4 is used for a long time, the valve 410 can be opened to discharge the dust accumulated in the dust box 41 from the drain pipe 49.
[0047] like Figure 1As shown, in this embodiment, two dust suction components 4 are provided, and the two dust suction components 4 are respectively arranged at two ends of the bracket 1; the two dust suction components 4 can effectively improve the dust removal effect.
[0048] Working principle: When the ton bag unpacking and feeding device provided in the present application is in use, the third motor 211 is turned on to drive the winding drum 210 to rotate, the winding drum 210 reels or releases the pull rope 212, the pull rope 212 drives the suspension rod 28 to descend, the suspension rod 28 drives the hook 29 to descend to a suitable height, and then the lifting ear of the ton bag is hung on the hook 29, and then the ton bag is raised, and then the second motor 23 is turned on to drive the second screw 22 to rotate, the second screw 22 drives the third screw sleeve 26 to move, the third screw sleeve 26 drives the second movable plate 25 to move, the second movable plate 25 drives the suspension rod 28 to move, and the suspension rod 28 drives the hook 29 to move, thereby driving the ton bag to move to the feeding hopper. 5, then start the third motor 211 to drive the winding drum 210 to rotate, the winding drum 210 reels or releases the pull rope 212, the pull rope 212 drives the suspension rod 28 to descend, the suspension rod 28 drives the hook 29 to descend, thereby driving the ton bag to descend to a suitable height, and the ton bag can be fed, then start the first motor 34 to drive the first screw 33 to rotate, the first screw 33 drives the first screw sleeve 36 and the second screw sleeve 37 to move toward each other, thereby driving the two first movable plates 38 to move toward each other until the two vibration plates 39 fit with the ton bag, then start the vibrator 310 to drive the vibration plate 39 to vibrate, the vibration plate 39 drives the ton bag to vibrate, until the ton bag feeding is completed;
[0049] At the same time, the exhaust fan 43 is turned on. Under the suction effect of the exhaust fan 43, the dust around the ton bag and the feeding hopper 5 is sucked into the dust collection box 41 from the through hole 44 along with the air, and the dust is intercepted by the filter 42. The dust in the feeding process can be sucked and removed to reduce dust.
[0050] The above are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A ton bag unpacking and feeding device, characterized in that: It comprises a support (1), a lifting assembly (2) is arranged on the support (1), a vibration assembly (3) is arranged below the lifting assembly (2), a dust collection assembly (4) is arranged below the vibration assembly (3), and a feeding hopper (5) is arranged below the dust collection assembly (4); The vibration assembly (3) comprises a first mounting plate (31), a second mounting plate (32), a first screw rod (33), a first motor (34), a first slide bar (35), a first screw sleeve (36) and a second screw sleeve (37); the first mounting plate (31) and the second mounting plate (32) are respectively arranged at two ends of the bracket (1); the first screw rod (33) is rotatably arranged on the first mounting plate (31) through a bearing; the first motor (34) drives the first screw rod (33) to rotate; the first slide bar (35) is fixedly arranged on the second mounting plate (32), the first screw sleeve (36) and the second screw sleeve (37) are both threadedly sleeved on the first screw rod (33), the first screw sleeve (36) and the second screw sleeve (37) are both fixedly arranged with a first movable plate (38), the first movable plate (38) is slidably connected to the first sliding rod (35), a vibration plate (39) is fixedly arranged on the first movable plate (38), and a vibrator (310) is fixedly arranged on the vibration plate (39).
2. The ton bag unpacking and feeding device according to claim 1 is characterized in that: The lifting assembly (2) comprises a third mounting plate (21), a second screw rod (22), a second motor (23), a second sliding rod (24), a second movable plate (25), a third screw sleeve (26), a sliding sleeve (27), a lifting rod (28) and a hook (29); the third mounting plate (21) is fixedly arranged on the bracket (1); the second screw rod (22) is rotatably arranged on the third mounting plate (21) via a bearing; the second motor (23) drives the second screw rod (22) to rotate; ) rotates, the second sliding rod (24) is fixedly arranged on the third mounting plate (21), the third screw sleeve (26) is threadedly sleeved on the second screw rod (22), the sliding sleeve (27) is slidably sleeved on the second sliding rod (24), the third screw sleeve (26) and the sliding sleeve (27) are both fixedly connected to the second movable plate (25), the suspension rod (28) is arranged on the second movable plate (25), and the hook (29) is arranged on the suspension rod (28).
3. The ton bag unpacking and feeding device according to claim 2 is characterized in that: The lifting assembly (2) also includes a wire drum (210), a third motor (211) and a pull rope (212); the wire drum (210) is fixedly arranged on the second movable plate (25); the third motor (211) drives the wire drum (210) to rotate; and the wire drum (210) is connected to the lifting rod (28) via the pull rope (212).
4. The ton bag unpacking and feeding device according to claim 1 is characterized in that: The dust collection assembly (4) comprises a dust collection box (41), a filter screen (42), and an exhaust fan (43); the dust collection box (41) is fixedly arranged on the bracket (1), and the dust collection box (41) is provided with a through hole (44); the filter screen (42) is fixedly arranged in the dust collection box (41); and the exhaust fan (43) is connected to a side of the filter screen (42) away from the through hole (44).
5. The ton bag unpacking and feeding device according to claim 4 is characterized in that: The dust collection assembly (4) further comprises a first cylinder (45) and a cleaning brush (46), wherein the cleaning brush (46) is in contact with one end of the filter screen (42) close to the through hole (44), and the first cylinder (45) drives the cleaning brush (46) to move.
6. The ton bag unpacking and feeding device according to claim 4 is characterized in that: The dust collection assembly (4) further comprises a second cylinder (47) and a cover plate (48); the cover plate (48) is slidably disposed on the dust collection box (41), and the cover plate (48) can open or close the through hole (44); the second cylinder (47) drives the cover plate (48) to move.
7. The ton bag unpacking and feeding device according to claim 4 is characterized in that: The bottom of the dust collection box (41) is connected to a sewage discharge pipe (49), the sewage discharge pipe (49) is located on a side of the filter screen (42) close to the through hole (44), and a valve (410) is provided on the sewage discharge pipe (49).
8. The ton bag unpacking and feeding device according to claim 1 is characterized in that: Two dust suction components (4) are provided, and the two dust suction components (4) are respectively arranged at two ends of the bracket (1).