Automatic capacitor detection material pulling manipulator
By designing an automated capacitor detection and extraction robot, the automatic loading of capacitors is achieved using a reducer motor and bevel gear system, solving the problems of manual loading time and effort and reducing detection accuracy, and improving detection efficiency and reliability.
Patent Information
- Application Number
- CN202421357619.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-14
AI Technical Summary
Manual loading of existing capacitors is required during the inspection process, which causes time-consuming and labor-intensive, increases labor costs, is inefficient and prone to human errors, and reduces the accuracy and reliability of the detection.
An automated capacitor detection and extraction robot is designed, including the main unit and the loading robot assembly, and the automatic loading of the capacitor is realized through the combination of a reducer motor, bevel gear and a feeding plate.
It realizes automatic loading of capacitors, saves labor costs, improves detection efficiency, reduces human errors, and improves detection accuracy and reliability.
Smart Images

Figure CN222523529U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitance detection, in particular to an automatic capacitor detection and material extraction manipulator. Background Art
[0002] Among electronic parts, capacitors are components that can store electric charge and are also one of the most commonly used electronic components. After a series of processing and manufacturing, the finished capacitors need to be tested before they are packaged and shipped out of the factory.
[0003] In the current capacitor testing process, workers are usually required to manually load materials. This traditional method is not only time-consuming and labor-intensive, but also a heavy task for workers and significantly increases labor costs, especially in mass production environments. This impact is more prominent. Manual loading is not only inefficient, but also prone to human errors, thus reducing the accuracy and reliability of capacitor testing.
[0004] Therefore, an automated capacitor detection and material extraction robot is needed to solve the above problems. Utility Model Content
[0005] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0006] In view of the above-mentioned problems of an automated capacitor detection and material extraction manipulator, the present utility model is proposed.
[0007] Therefore, the purpose of the utility model is to provide an automated capacitor detection and pulling-out robot, which is used to solve the problem that "in the current capacitor detection process, workers are usually required to manually load the materials. This traditional method is not only time-consuming and labor-intensive, but also a heavy task for the workers. It also significantly increases the labor cost, especially in a mass production environment. This impact is more prominent. Manual loading is not only inefficient, but also prone to human errors, thereby reducing the accuracy and reliability of capacitor detection."
[0008] In order to solve the above technical problems, the utility model provides the following technical solutions: an automated capacitor detection and material extraction manipulator, comprising:
[0009] The main unit includes a base, the lower end of the base is fixedly connected to an electric turntable, the output end of the electric turntable passes through the base and is fixedly sleeved with a loading tray, and the upper end of the loading tray is provided with a plurality of discharge troughs at equal intervals;
[0010] A feeding robot assembly, the feeding robot assembly includes a material storage box, a reduction motor is fixedly connected to the left side of the material storage box, the output end of the reduction motor passes through the side wall of the material storage box and is fixedly connected to a cross bar, a No. 1 bevel gear is fixedly sleeved on the cross bar, a No. 2 bevel gear is meshingly connected to the No. 1 bevel gear, a rotating rod is fixedly inserted at the center of the No. 2 bevel gear, a connecting sleeve is fixedly sleeved on the rotating rod, and two material removing plates are fixedly connected to the side wall of the connecting sleeve.
[0011] As a preferred solution of the automated capacitor detection and material extraction robot described in the utility model, an arc-shaped bottom plate is fixedly connected to the inner wall of the storage box, and the lower ends of the rotating rod and the connecting sleeve are both rotatably connected to the upper end of the arc-shaped bottom plate.
[0012] As a preferred solution of the automatic capacitor detection and material extraction robot described in the utility model, a through hole is opened on the front side of the material storage box, and one side of the loading tray is rotatably connected to the through hole.
[0013] As a preferred solution of the automated capacitor detection and pulling robot described in the utility model, the upper end of the base is fixedly connected to a support plate, the side wall of the support plate is fixedly connected to a fixing plate, a hydraulic telescopic rod is fixedly inserted at the center of the fixing plate, and the telescopic end of the hydraulic telescopic rod is fixedly connected to a mounting plate.
[0014] As a preferred solution of the automated capacitor detection and material extraction robot described in the utility model, wherein: the lower end of the reduction motor is fixedly connected to a fixing seat, and one end of the fixing seat is fixedly connected to the side wall of the material storage box.
[0015] As a preferred solution of the automatic capacitor detection and material extraction robot described in the utility model, wherein: a plurality of supporting legs are symmetrically fixedly connected to the lower end of the base, and a crossbeam is commonly fixedly connected between two adjacent supporting legs.
[0016] Beneficial effects of the utility model:
[0017] The reduction motor and the cross bar drive the No. 1 bevel gear to rotate, the No. 1 bevel gear, the No. 2 bevel gear and the rotating rod drive the connecting sleeve to rotate, and the connecting sleeve drives the two material-pickup plates to swing left and right slowly and evenly, so that the capacitor is placed in the discharge trough, thereby automatically loading the material. This not only saves time and effort, saves a lot of labor costs, but also avoids human errors, thereby improving the accuracy and reliability of capacitor detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0019] Figure 1 The utility model is a front structural schematic diagram of an automated capacitor detection and material extraction manipulator.
[0020] Figure 2 The utility model is a schematic diagram of the top view of an automated capacitor detection and material extraction manipulator.
[0021] Figure 3 The utility model is a schematic diagram of the structure of an automated capacitor detection and material extraction manipulator in a bottom-up view.
[0022] Figure 4 The utility model is a structural schematic diagram of an arc bottom plate in an automatic capacitor detection and material extraction manipulator.
[0023] Description of the drawings: 100, main unit; 101, base; 102, support plate; 103, fixed plate; 104, hydraulic telescopic rod; 105, mounting plate; 106, electric turntable; 107, loading tray; 107a, discharge trough; 108, support leg; 200, loading robot assembly; 201, storage box; 202, reduction motor; 203, cross bar; 204, bevel gear No. 1; 205, bevel gear No. 2; 206, rotating rod; 207, connecting sleeve; 208, material removal plate; 209, arc bottom plate. DETAILED DESCRIPTION
[0024] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0026] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0027] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0028] Reference Figure 1-Figure 4 , is an embodiment of the utility model, which provides an automated capacitor detection and material extraction manipulator, comprising:
[0029] The main unit 100 includes a base 101, the lower end of the base 101 is fixedly connected to an electric turntable 106, the output end of the electric turntable 106 passes through the base 101 and is fixedly sleeved with a loading tray 107, and the upper end of the loading tray 107 is provided with a plurality of discharge grooves 107a at equal intervals;
[0030] The loading robot assembly 200 includes a material storage box 201, a reduction motor 202 is fixedly connected to the left side of the material storage box 201, the output end of the reduction motor 202 passes through the side wall of the material storage box 201 and is fixedly connected to a cross bar 203, a first bevel gear 204 is fixedly sleeved on the cross bar 203, a second bevel gear 205 is meshingly connected to the first bevel gear 204, a rotating rod 206 is fixedly inserted at the center of the second bevel gear 205, a connecting sleeve 207 is fixedly sleeved on the rotating rod 206, and two material removing plates 208 are fixedly connected to the side wall of the connecting sleeve 207.
[0031] The reduction motor 202 and the cross bar 203 drive the first bevel gear 204 to rotate, and the setting of the first bevel gear 204, the second bevel gear 205 and the rotating rod 206 drives the connecting sleeve 207 to rotate, and the two material-pickup plates 208 are driven by the connecting sleeve 207 to swing left and right slowly and evenly, so that the capacitor is placed in the discharge trough 107a, so as to automatically load the material, which not only saves time and effort, saves a lot of manpower costs, but also avoids human errors, thereby improving the accuracy and reliability of capacitor detection.
[0032] Among them, an arc-shaped bottom plate 209 is fixedly connected to the inner wall of the storage box 201 , and the lower ends of the rotating rod 206 and the connecting sleeve 207 are both rotatably connected to the upper end of the arc-shaped bottom plate 209 .
[0033] A through hole is provided on the front side of the material storage box 201, and one side of the loading tray 107 is rotatably connected in the through hole.
[0034] Among them, the upper end of the base 101 is fixedly connected to a support plate 102, the side wall of the support plate 102 is fixedly connected to a fixing plate 103, a hydraulic telescopic rod 104 is fixedly inserted at the center of the fixing plate 103, and the telescopic end of the hydraulic telescopic rod 104 is fixedly connected to a mounting plate 105. The mounting plate 105 is used to facilitate the installation of the detection device, and the hydraulic telescopic rod 104 is used to facilitate the adjustment of the height of the detection device.
[0035] The lower end of the reduction motor 202 is fixedly connected to a fixing seat, one end of which is fixedly connected to the side wall of the material storage box 201, so that the reduction motor 202 is supported by the fixing seat.
[0036] A plurality of supporting legs 108 are symmetrically fixedly connected to the lower end of the base 101 , and a crossbeam is fixedly connected between two adjacent supporting legs 108 , so that the supporting legs 108 support the device.
[0037] Working principle: During operation, a large number of capacitors are placed between the two material-dispensing plates 208 in the storage box 201. When loading is required, the reduction motor 202 is started to rotate back and forth, and the reduction motor 202 drives the cross bar 203 to rotate, and the cross bar 203 drives the No. 1 bevel gear 204 to rotate, and the No. 1 bevel gear 204 drives the No. 2 bevel gear 205 to rotate, and the No. 2 bevel gear 205 drives the rotating rod 206 to rotate, and the rotating rod 206 drives the connecting sleeve 207 to rotate, and the connecting sleeve 207 drives the material-dispensing plate 208 to swing left and right slowly and evenly, so that the capacitor is placed in the discharge trough 107a, thereby automatically loading, which not only saves time and effort, saves a lot of manpower costs, but also avoids human errors, thereby improving the accuracy and reliability of capacitor detection. The contents not described in detail in this description belong to the prior art known to professional and technical personnel in this field.
[0038] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. An automated capacitor detection and extraction manipulator, characterized in that: include: A main unit (100), the main unit (100) comprising a base (101), the lower end of the base (101) being fixedly connected to an electric turntable (106), the output end of the electric turntable (106) passing through the base (101) and being fixedly sleeved with a loading tray (107), the upper end of the loading tray (107) being provided with a plurality of discharge troughs (107a) at equal intervals; A feeding robot assembly (200), the feeding robot assembly (200) comprising a material storage box (201), a reduction motor (202) being fixedly connected to the left side of the material storage box (201), an output end of the reduction motor (202) passing through the side wall of the material storage box (201) and being fixedly connected to a cross bar (203), a first bevel gear (204) being fixedly sleeved on the cross bar (203), a second bevel gear (205) being meshingly connected to the first bevel gear (204), a rotating rod (206) being fixedly inserted at the center of the second bevel gear (205), a connecting sleeve (207) being fixedly sleeved on the rotating rod (206), and two material shifting plates (208) being fixedly connected to the side wall of the connecting sleeve (207).
2. The automatic capacitor detection and material extraction robot according to claim 1 is characterized in that: An arc-shaped bottom plate (209) is fixedly connected to the inner wall of the material storage box (201), and the lower ends of the rotating rod (206) and the connecting sleeve (207) are both rotatably connected to the upper end of the arc-shaped bottom plate (209).
3. The automatic capacitor detection and extraction robot according to claim 1 is characterized by: A through hole is provided on the front side of the material storage box (201), and one side of the loading tray (107) is rotatably connected in the through hole.
4. The automated capacitor detection and material extraction robot according to claim 1 is characterized by: The upper end of the base (101) is fixedly connected to a support plate (102), a fixing plate (103) is fixedly connected to the side wall of the support plate (102), a hydraulic telescopic rod (104) is fixedly inserted into the center of the fixing plate (103), and a mounting plate (105) is fixedly connected to the telescopic end of the hydraulic telescopic rod (104).
5. The automatic capacitor detection and material extraction robot according to claim 1 is characterized by: The lower end of the reduction motor (202) is fixedly connected to a fixing seat, and one end of the fixing seat is fixedly connected to the side wall of the material storage box (201).
6. The automated capacitor detection and material extraction robot according to claim 1 is characterized by: A plurality of supporting legs (108) are symmetrically and fixedly connected to the lower end of the base (101), and a crossbeam is commonly and fixedly connected between two adjacent supporting legs (108).