Material arranging, shaping and conveying device

Abstract

The utility model relates to the technical field of medicine detection, in particular to a material arranging, shaping and conveying device which comprises an installation frame, a driving mechanism and a conveying mechanism, the installation frame is provided with a shaping mechanism and a scattering mechanism, and the conveying mechanism comprises a conveying frame, a power unit, a conveying chain wheel, a conveying transmission chain and a conveying installation plate. The scattering mechanism is used for scattering materials on the surface of the conveying installation plate at the top end, the shaping mechanism is used for pushing the scattered materials into the material containing groove, and the driving mechanism is in driving connection with the scattering mechanism. And the material detection precision and efficiency are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of drug detection, in particular to a material sorting, shaping and transmission device. Background Art

[0002] During the production process of drugs such as soft capsules, due to the production process, there will be defects such as dirt, black spots, sticky foreign matter on the surface, and deformation of drugs. These defects seriously affect the quality of drugs, and may even cause pharmaceutical companies to be reported by the market or even punished by regulators. For individuals, it will also pose a certain threat to health. The traditional sampling and testing method of drugs can no longer meet the high-quality production requirements of drug manufacturers. The traditional sampling method will not only cost manufacturers more labor costs, but also affect production efficiency due to the personal ability of the sampling personnel. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model provides a material sorting, shaping and conveying device to achieve batch shaping and conveying of materials, effectively position materials, facilitate accurate material detection by detection equipment, and improve material detection accuracy and efficiency.

[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0005] A material sorting and shaping transmission device comprises a conveying mechanism, and a breaking mechanism and a shaping mechanism arranged along the conveying direction of the conveying mechanism, the conveying mechanism comprises a conveying frame, a power component, a conveying mounting plate and a material placement trough, the power component is installed on the conveying frame, the power component is drivingly connected to the conveying mounting plate, and the material placement trough is arranged on the conveying mounting plate;

[0006] The power assembly drives the conveying mounting plate to move from the scattering mechanism to the shaping mechanism, the scattering mechanism scatters the materials on the conveying mounting plate, and the shaping mechanism is used to push the scattered materials into the material placement trough.

[0007] Among them, it also includes a mounting frame, the mounting frame is equipped with a driving mechanism, the scattering mechanism and the shaping mechanism are installed on the mounting frame, and the driving mechanism is drivingly connected to the scattering mechanism.

[0008] Among them, the scattering mechanism includes a scattering frame and a plurality of scattering brushes installed on the scattering frame. The scattering frame is provided with a scattering shaft, and the scattering shaft is rotatably connected to the mounting frame. The driving mechanism drives the scattering shaft to drive the scattering frame to rotate so that the scattering brushes scatter the materials.

[0009] Wherein, the scattering mechanism also includes a scattering component, and the scattering brush is rotatably connected to the scattering frame; during the rotation of the scattering frame, the scattering component drives the scattering brush to rotate so that the scattering brush scatters the material.

[0010] Among them, the scattering component includes a scattering sleeve connected to the mounting frame and a brush shaft connected to the scattering brush, the scattering shaft is coaxially penetrated by the scattering sleeve, the scattering sleeve is provided with a driving center gear, and the brush shaft is provided with a self-rotating driven gear, and the self-rotating driven gears installed on the brush shafts of multiple scattering brushes are all meshed with the driving center gear.

[0011] Wherein, the driving mechanism includes a driving motor, an active driving gear drivingly connected to the driving motor, a driven driving gear connected to the beating shaft, and a conveyor belt respectively connected to the active driving gear and the driven driving gear.

[0012] Wherein, the dispersing mechanisms are provided in plurality, and the plurality of dispersing mechanisms are distributed on the mounting frame.

[0013] The shaping mechanism includes a shaping transmission mechanism and a shaping cylinder, the shaping cylinder is rotatably connected to the mounting frame, and the shaping transmission mechanism drives the shaping cylinder to rotate so that the shaping cylinder pushes the scattered materials into the material placement tank;

[0014] The shaping cylinder is rotatably connected to the mounting frame by a shaping shaft. The shaping transmission mechanism includes a passive bevel gear connected to the shaping shaft, an active bevel gear meshing with the passive bevel gear, a shaping rotating shaft connected to the active bevel gear, and a shaping gear installed on the shaping rotating shaft. The shaping rotating shaft is rotatably connected to the mounting frame, and the shaping gear is drivingly connected to the driving mechanism.

[0015] Among them, the power assembly includes a power unit, a conveying sprocket and a transmission chain. There are multiple conveying sprockets and they are all rotatably connected to the conveying frame. The transmission chain is connected to the conveying sprocket. There are two groups of transmission chains and conveying sprockets and they are symmetrically arranged at the two ends of the conveying mounting plate. Every two corresponding conveying sprockets at the two ends of the conveying mounting plate are connected by a conveying rotating shaft. The power unit is installed on the conveying frame. The power unit is drivingly connected to one of the conveying sprockets. There are multiple conveying mounting plates. Both ends of the conveying mounting plates are connected to the chain links on the transmission chain. The power unit drives the conveying mounting plate to move along the transmission chain from the breaking mechanism to the shaping mechanism.

[0016] Beneficial effects of the utility model:

[0017] In actual application, the power component drives the conveying mounting plate to move from the scattering mechanism to the shaping mechanism. As the material moves synchronously with the conveying mounting plate, it is first scattered by the scattering mechanism, and then the scattered material is pushed into the material placement slot by the shaping mechanism. The material is positioned by the material placement slot, which facilitates the detection equipment to accurately detect the material, thereby improving the detection accuracy and efficiency of the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is the structural front view of the material shaping and transmission device.

[0019] Figure 2 It is a three-dimensional structural schematic diagram of the conveying mechanism separating part of the conveying installation plate.

[0020] Figure 3 Schematic diagram of the explosion structure of the conveying mechanism.

[0021] Figure 4 It is a schematic diagram of the three-dimensional structure when the material sorting device lacks a side plate.

[0022] Figure 5 This is a schematic diagram of the structure of the dispersing mechanism without the self-rotating driven gear and the active central gear.

[0023] Figure 6 This is a bottom view of the disassembled structure.

[0024] Figure 7 It is a cross-sectional view of the installation structure of the disassembled components.

[0025] Figure 8 It is a schematic diagram of the three-dimensional structure of the driving mechanism.

[0026] Fig. 9 This is a schematic diagram of the distribution of the dispersing mechanism on the mounting frame.

[0027] Fig.10 It is a partial exploded diagram of the shaping transmission mechanism.

[0028] Fig.11 It is a structural schematic diagram of the shaping transmission mechanism.

[0029] 100. Conveying mechanism;

[0030] 101, conveying frame; 102, power assembly; 103, conveying mounting plate; 1031, conveying shaft; 104, material placement trough;

[0031] 1021. power unit; 1022. conveying sprocket; 1023. transmission chain;

[0032] 1. Mounting frame;

[0033] 2. Driving mechanism;

[0034] 21. Driving motor; 22. Active driving gear; 23. Driven driving gear; 24. Conveyor belt;

[0035] 3. Plastic surgery organization;

[0036] 31. Shaping transmission mechanism; 32. Shaping cylinder; 321. Shaping shaft;

[0037] 311, passive bevel gear; 312, active bevel gear; 313, shaping rotating shaft; 314, shaping gear;

[0038] 4. Disbanding institutions;

[0039] 41. Break up the frame; 411. Break up the shaft; 42. Break up the brush; 43. Break up the components;

[0040] 431, breaking sleeve; 4311, driving center gear; 432, brush shaft; 4321, self-rotating driven gear. DETAILED DESCRIPTION

[0041] To facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with examples and drawings. Specific implementation methods of the present invention will be described below. It should be pointed out that in the specific description of these implementation methods, in order to provide a concise description, this specification cannot provide a detailed description of all features of the actual implementation methods.

[0042] refer to Figures 1 to 11 As shown, the utility model provides a material sorting and shaping transmission device, including a conveying mechanism 100, and a scattering mechanism 4 and a shaping mechanism 3 arranged along the conveying direction of the conveying mechanism 100, the conveying mechanism 100 includes a conveying frame 101, a power component 102, a conveying mounting plate 103 and a material placement trough 104, the power component 102 is installed on the conveying frame 101, the power component 102 is drivingly connected to the conveying mounting plate 103, and the material placement trough 104 is arranged on the conveying mounting plate 103; the power component 102 drives the conveying mounting plate 103 to move from the scattering mechanism 4 to the shaping mechanism 3, the scattering mechanism 4 scatters the material on the conveying mounting plate 103, and the shaping mechanism 3 is used to push the scattered material into the material placement trough 104.

[0043] refer to Figure 2 As shown, in this embodiment, the material can be a medicine, which can be a medicine with a structure of sheet, cylinder, ellipse and spherical, such as a soft capsule; in actual application, the material is first introduced onto the conveying mounting plate 103, and the conveying mounting plate 103 is driven by the power component 102 to move from the scattering mechanism 4 to the shaping mechanism 3. The material is first scattered by the scattering mechanism 4 during the synchronous movement of the conveying mounting plate 103, and then the scattered material is pushed into the material placement groove 104 through the shaping mechanism 3. The conveying mounting plate 103 is provided with a plurality of material placement grooves 104, and the material is positioned by the material placement grooves 104 to realize batch shaping and conveying of the material, which is convenient for the detection equipment to accurately detect the material and improve the detection accuracy and efficiency of the material.

[0044] In this embodiment, a mounting frame 1 is also included, on which a driving mechanism 2 is installed. The breaking up mechanism 4 and the shaping mechanism 3 are installed on the mounting frame 1. The driving mechanism 2 is drivingly connected to the breaking up mechanism 4. The breaking up mechanism 4 is driven by the driving mechanism 2 to facilitate the control of the breaking up mechanism 4, improve the breaking up quality, and effectively improve the breaking up efficiency.

[0045] refer to Figure 5 As shown, in this embodiment, the scattering mechanism 4 includes a scattering frame 41 and a plurality of scattering brushes 42 installed on the scattering frame 41, the scattering frame 41 is provided with a scattering shaft 411, the scattering shaft 411 is rotatably connected to the mounting frame 1, the driving mechanism 2 drives the scattering shaft 411 to drive the scattering frame 41 to rotate so that the scattering brush 42 scatters the material; in actual application, the scattering mechanism 4 drives the scattering shaft 411 to rotate, drives the scattering frame 41 and the scattering brush 42 to move synchronously, and the scattering brush 42 evenly distributes the material on the conveying mounting plate 105 at the top, and the material is scattered synchronously during the material conveying process, without adding extra scattering time, thereby improving the material transportation efficiency.

[0046] refer to Figure 5 , 6 As shown, in this embodiment, the scattering mechanism 4 also includes a scattering component 43, and the scattering brush 42 is rotatably connected to the scattering frame 41; during the rotation of the scattering frame 41, the scattering component 43 drives the scattering brush 42 to rotate so that the scattering brush 42 scatters the material; in actual application, the scattering mechanism 4 drives the scattering frame 41 to rotate, so that the scattering brush 42 rotates synchronously with the scattering frame 41, and at the same time, under the action of the scattering component 43, the scattering brush 42 rotates, and the actual scattering area of ​​the scattering brush 42 is constantly changed during the synchronous movement of the scattering frame 41 and the scattering brush 42, and the scattering brush 42 can continue to rotate to maintain a stable scattering effect.

[0047] refer to Figure 7As shown, in this embodiment, the scattering assembly 43 includes a scattering sleeve 431 connected to the mounting frame 1 and a brush shaft 432 connected to the scattering brush 42, the scattering shaft 411 is coaxially penetrated in the scattering sleeve 431, the scattering sleeve 431 is provided with a driving central gear 4311, the brush shaft 432 is provided with a self-rotating driven gear 4321, and the self-rotating driven gears 4321 installed on the brush shafts 432 of the plurality of scattering brushes 42 are all meshed with the driving central gear 4311; in actual application, the scattering mechanism 4 drives the scattering shaft 411 to rotate so that the scattering frame 4 41 rotates, and the scattering frame 41 drives the scattering brush 42 and the brush shaft 432 to rotate when it rotates. While the brush shaft 432 rotates circumferentially around the scattering sleeve 431, the active central gear 4311 drives the self-rotating driven gear 4321 to rotate, so that the brush shaft 432 and the scattering brush 42 rotate synchronously while rotating around the scattering shaft 411, effectively scattering the materials. During the synchronous movement of the scattering frame 41 and the scattering brush 42, the actual scattering area of ​​the scattering brush 42 is constantly changing, and the scattering brush 42 can continue to rotate to maintain a stable scattering effect.

[0048] refer to Figure 8 As shown, in this embodiment, the driving mechanism 2 includes a driving motor 21, an active driving gear 22 driven and connected to the driving motor 21, a driven driving gear 23 connected to the scattering shaft 411, and a conveyor belt 24 respectively connected to the active driving gear 22 and the driven driving gear 23. When it is necessary to scatter the material, the driving motor 21 drives the active driving gear 22 to rotate, and under the action of the conveyor belt 24, the driven driving gear 23 and the scattering shaft 411 are driven to rotate, thereby driving the scattering frame 41 to rotate, driving the scattering brush 42 to scatter the material, and automatically controlling the scattering frame 41, which effectively saves manpower.

[0049] refer to Figure 4 , 9 As shown, in this embodiment, a plurality of the scattering mechanisms 4 are provided, and the plurality of the scattering mechanisms 4 are distributed on the mounting frame 1. By providing the plurality of scattering mechanisms 4, it is convenient to cover the conveying area corresponding to the conveying mechanism 100, prevent the existence of missed materials, scatter materials in batches, and improve the scattering efficiency.

[0050] refer to Fig.10 As shown, in this embodiment, the shaping mechanism 3 includes a shaping transmission mechanism 31 and a shaping cylinder 32, the shaping cylinder 32 is rotatably connected to the mounting frame 1, and the shaping transmission mechanism 31 drives the shaping cylinder 32 to rotate so that the shaping cylinder 32 pushes the scattered material into the material placement groove 104; Fig.11As shown, the shaping cylinder 32 is rotatably connected to the mounting frame 1 by a shaping shaft 321, and the shaping transmission mechanism 31 includes a passive bevel gear 311 connected to the shaping shaft 321, an active bevel gear 312 meshing with the passive bevel gear 311, a shaping rotating shaft 313 connected to the active bevel gear 312, and a shaping gear 314 installed on the shaping rotating shaft 313, the shaping rotating shaft 313 is rotatably connected to the mounting frame 1, and the shaping gear 314 is drivingly connected to the driving mechanism 2.

[0051] refer to Figure 2 , 3 , 11, in actual application, after the material is broken up, it is moved to the shaping mechanism 3 through the conveying mechanism 100, and then the shaping transmission mechanism 31 drives the shaping cylinder 32 to rotate. Specifically, bristles are arranged on the outside of the shaping cylinder 32. The rotation of the shaping cylinder 32 drives the bristles to smoothly push the broken up material into the material placement groove 104, effectively shaping the material. The material is accurately positioned by the material placement groove 104, which is conducive to the detection device to quickly align with the material and improve the detection accuracy; reference Fig.10 , 11 As shown, an auxiliary gear is installed on one of the scattering shafts 411, and the auxiliary gear is connected to the shaping gear 314 by an auxiliary synchronous belt, so that the auxiliary gear can be driven to rotate when the scattering shaft 411 rotates, and the shaping gear 314 and the shaping shaft 313 are driven to rotate by the auxiliary synchronous belt, thereby smoothly and synchronously driving the active bevel gear 312, the passive bevel gear 311, the shaping shaft 321 and the shaping cylinder 32 to rotate, and effectively driving the shaping cylinder 32 to push the scattered materials into the material placement groove 104; therefore, while the driving mechanism 2 drives the scattering brush 42 to rotate, the shaping cylinder 32 is also synchronously driven by the driving mechanism 2, and the same power output end is used to drive the scattering brush 42 and the shaping cylinder 32 to work at the same time, with ingenious structural design, strong applicability and compact structural arrangement.

[0052] In this embodiment, the power assembly 102 includes a power unit 1021, a conveying sprocket 1022 and a transmission chain 1023. The conveying sprocket 1022 is provided with multiple and all are rotatably connected to the conveying frame 101. The transmission chain 1023 is connected to the conveying sprocket 1022. The transmission chain 1023 and the conveying sprocket 1022 are provided with two groups and are symmetrically arranged at the two ends of the conveying mounting plate 103. Every two corresponding conveying sprockets 1022 at the two ends of the conveying mounting plate 103 are connected by a conveying shaft 1031. The power unit 1021 is installed on the conveying frame. The power unit 1021 is drivingly connected to one of the conveying sprockets 1022. The conveying mounting plate 103 is provided with multiple, and both ends of the conveying mounting plate 103 are connected to the chain links on the transmission chain 1023. The power unit 1021 drives the conveying mounting plate 103 to move along the transmission chain 1023 from the breaking up mechanism 4 to the shaping mechanism 3.

[0053] In actual application, firstly, the corresponding conveying sprocket 1022 is driven to rotate by the power unit 1021. The power unit 1021 adopts a servo motor or a drive motor to smoothly drive the corresponding conveying sprocket 1022 to rotate. The conveying sprocket 1022 connected to the power unit 1021 drives the transmission chain 1023 and the conveying shaft 1031 to rotate synchronously, and drives the remaining conveying sprockets 1022 and the conveying mounting plate 103 to move synchronously, so as to ensure that multiple conveying sprockets 1022 rotate synchronously. Since there are multiple conveying mounting plates 103, and each conveying mounting plate 103 is connected to two transmissions, Between the chain links of the chain 1023, the conveying mounting plate 103 can smoothly follow the transmission chain 1023 and move synchronously. When the conveying mounting plate 103 is at the top of the conveying sprocket 1022 to stably support the material, the power unit 1021 drives the conveying mounting plate 103 to transport the material from the scattering mechanism 4 to the shaping mechanism 3, and smoothly transports the scattered material to the shaping mechanism 3. After the material is pushed into the material placement groove 104 by the shaping mechanism 3, it continues to be transported along the conveying chain 1023. The detection equipment is used to detect the scattered and shaped materials, which is conducive to the detection equipment to quickly align with the material and improve the detection accuracy.

[0054] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Although the utility model is disclosed as a preferred embodiment as above, it is not used to limit the utility model. Any technician familiar with this profession can make some changes or modifications to equivalent embodiments of equivalent changes by using the technical content disclosed above without departing from the scope of the technical solution of the utility model. However, any simple modification, equivalent change and modification made to the above embodiments according to the technology of the utility model, which does not depart from the content of the technical solution of the utility model, belongs to the scope of the technical solution of the utility model.

Claims

1. A material shaping and transmission device, characterized in that: The invention comprises a conveying mechanism (100), and a breaking mechanism (4) and a shaping mechanism (3) arranged along the conveying direction of the conveying mechanism (100); the conveying mechanism (100) comprises a conveying frame (101), a power assembly (102), a conveying mounting plate (103) and a material placement trough (104); the power assembly (102) is installed on the conveying frame (101); the power assembly (102) is drivingly connected to the conveying mounting plate (103); and the material placement trough (104) is arranged on the conveying mounting plate (103); The power assembly (102) drives the conveying mounting plate (103) to move from the scattering mechanism (4) to the shaping mechanism (3); the scattering mechanism (4) scatters the materials on the conveying mounting plate (103); and the shaping mechanism (3) is used to push the scattered materials into the material placement trough (104).

2. The material sorting, shaping and transmission device according to claim 1 is characterized in that: It also comprises a mounting frame (1), the mounting frame (1) being equipped with a driving mechanism (2), the scattering mechanism (4) and the shaping mechanism (3) being mounted on the mounting frame (1), and the driving mechanism (2) being drivingly connected to the scattering mechanism (4).

3. The material sorting, shaping and transmission device according to claim 2 is characterized in that: The scattering mechanism (4) comprises a scattering frame (41) and a plurality of scattering brushes (42) mounted on the scattering frame (41); the scattering frame (41) is provided with a scattering rotating shaft (411); the scattering rotating shaft (411) is rotatably connected to the mounting frame (1); the driving mechanism (2) drives the scattering rotating shaft (411) to drive the scattering frame (41) to rotate so that the scattering brushes (42) scatter the materials.

4. The material sorting, shaping and transmission device according to claim 3 is characterized in that: The scattering mechanism (4) further comprises a scattering assembly (43), wherein the scattering brush (42) is rotatably connected to the scattering frame (41); during the rotation of the scattering frame (41), the scattering assembly (43) drives the scattering brush (42) to rotate so that the scattering brush (42) scatters the materials.

5. The material sorting, shaping and transmission device according to claim 4 is characterized in that: The scattering assembly (43) comprises a scattering sleeve (431) connected to the mounting frame (1) and a brush shaft (432) connected to the scattering brush (42); the scattering shaft (411) is coaxially arranged in the scattering sleeve (431); the scattering sleeve (431) is provided with a driving central gear (4311); the brush shaft (432) is provided with a self-rotating driven gear (4321); the self-rotating driven gears (4321) installed on the brush shafts (432) of the plurality of scattering brushes (42) are all meshed with the driving central gear (4311).

6. The material sorting, shaping and transmission device according to claim 3 is characterized in that: The driving mechanism (2) comprises a driving motor (21), an active driving gear (22) drivingly connected to the driving motor (21), a driven driving gear (23) connected to the scattering rotating shaft (411), and a conveyor belt (24) respectively connected to the active driving gear (22) and the driven driving gear (23).

7. The material sorting, shaping and transmission device according to any one of claims 2 to 6, characterized in that: The scattering mechanisms (4) are provided in plurality, and the plurality of scattering mechanisms (4) are distributed on the mounting frame (1).

8. The material sorting, shaping and transmission device according to claim 2 is characterized in that: The shaping mechanism (3) comprises a shaping transmission mechanism (31) and a shaping cylinder (32); the shaping cylinder (32) is rotatably connected to the mounting frame (1); the shaping transmission mechanism (31) drives the shaping cylinder (32) to rotate so that the shaping cylinder (32) pushes the scattered materials into the material placement groove (104); The shaping cylinder (32) is rotatably connected to the mounting frame (1) by means of a shaping rotating shaft (321); the shaping transmission mechanism (31) comprises a passive bevel gear (311) connected to the shaping rotating shaft (321), an active bevel gear (312) meshing with the passive bevel gear (311), a shaping rotating shaft (313) connected to the active bevel gear (312), and a shaping gear (314) mounted on the shaping rotating shaft (313); the shaping rotating shaft (313) is rotatably connected to the mounting frame (1), and the shaping gear (314) is drivingly connected to the driving mechanism (2).

9. The material sorting, shaping and transmission device according to claim 1, characterized in that: The power assembly (102) comprises a power unit (1021), a conveying sprocket (1022) and a transmission chain (1023); a plurality of conveying sprockets (1022) are provided and are all rotatably connected to the conveying frame (101); the transmission chain (1023) is connected to the conveying sprocket (1022); two groups of the transmission chain (1023) and the conveying sprocket (1022) are provided and are symmetrically arranged at both ends of the conveying installation plate (103); each two corresponding conveying sprockets (1021) at both ends of the conveying installation plate (103) are connected to each other; 022) is connected with a conveying rotating shaft (1031), the power unit (1021) is installed on the conveying frame (101), the power unit (1021) is drivingly connected with one of the conveying sprockets (1022), a plurality of conveying mounting plates (103) are provided, both ends of the conveying mounting plates (103) are connected with the chain links on the transmission chain (1023), and the power unit (1021) drives the conveying mounting plates (103) to move along the transmission chain (1023) from the scattering mechanism (4) to the shaping mechanism (3).

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