Telescopic limiting protection type warp knitting machine pay-off device based on elastic buffering

By designing a telescopic limit protection warp knitting machine wire laying device based on elastic buffering, the coordination of the slider moving mechanism and the reel installation mechanism is used to solve the problem of contact with the reel and the difficulty of replacing the wire group due to excessive tension in the wire group. The problem of this has improved work efficiency and realized the automation of reel replacement.

CN222524842UActive Publication Date: 2025-02-25长兴鸿运织造有限公司
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421067309.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-02-25
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

When the tension of the wire group is too high, the second wire wheel will contact the bottom surface, causing the warp knitting machine wire release device to fail to work, and the spring needs to be replaced, which reduces the working efficiency; at the same time, when all wire groups in the wire wheel are released, it is necessary to Rewinding the new wire group increases the workload of the operator.

Method used

Design a telescopic limit protection warp knitting machine wire laying device based on elastic buffering. Through the cooperation of the slide plate moving mechanism and the reel installation mechanism, small lifting of the buffer roller and automatic replacement of the reel are realized, avoiding contact with the reel The need for bottom surface and rewinding wire sets.

Benefits of technology

The working efficiency of the warp knitting machine wiring device is improved, the spring needs to be replaced due to the contact of the lug to the bottom surface is avoided, and the workload of the operator is reduced, thus realizing the automation of lug replacement.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222524842U_ABST
    Figure CN222524842U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of warp knitting machines, in particular to a telescopic limiting protection type warp knitting machine pay-off device based on elastic buffering, which comprises a warp knitting machine shell, a wire set is wound on the outer wall of a guide roller, and the outer wall of a base is rotatably connected with a wire wheel through a bearing and a support. Through cooperation of the base and the sliding plate moving mechanism, a wire set is buffered, in this way, the situation that the pay-off device cannot work due to the fact that the buffer roller makes contact with the bottom face can be avoided, the pay-off device needs to be checked by operators, and therefore the working efficiency of the pay-off device is improved; the second rotary knob drives the second rotating rod to rotate, the second rotating rod drives the cam to rotate, in this way, the movable base can drive the wire wheel to abut against the support on the surface of the base, in this way, an operator does not need to wind a new wire set again, and therefore the workload of the operator is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of warp knitting machines, in particular to a telescopic limit protection type warp knitting machine pay-off device based on elastic buffer. Background Art

[0002] The method of using one or several groups of parallel yarns to simultaneously form loops on all the working needles of the machine in the warp direction to form a knitted fabric is called warp knitting, and the fabric is called warp knitted fabric. The machine that completes this warp knitting is called a warp knitting machine.

[0003] For example, the authorization announcement number is "CN220300979U", which is a telescopic limit protection type warp knitting machine pay-off device based on elastic buffer. The pay-off speed can be freely adjusted to improve the safety of the entire device, provide buffering for the pulling of the wire group, avoid the breakage of the wire group under high-intensity work, and quickly replace the wire group, which is convenient for industrial production. However, for this telescopic limit protection type warp knitting machine pay-off device based on elastic buffer, when the tension of the wire group is too large, the second wire wheel will contact the bottom surface, causing the warp knitting machine pay-off device to be unable to work, which requires the operator to replace the spring, which reduces the working efficiency of the warp knitting machine pay-off device. At the same time, for this telescopic limit protection type warp knitting machine pay-off device based on elastic buffer, when all the wire groups in the wire wheel are released, the operator needs to rewind the new wire group on the wire wheel, which increases the workload of the operator. Utility Model Content

[0004] The utility model aims to solve the problem that when the tension of the line group is too large, the second line wheel will contact the bottom surface, causing the warp knitting machine pay-off device to be unable to work, which requires the operator to replace the spring, which reduces the working efficiency of the warp knitting machine pay-off device and when all the line groups in the line wheel are paid out, the operator needs to rewind the new line group on the line wheel, which increases the operator's workload. A telescopic limit protection warp knitting machine pay-off device based on elastic buffer is proposed.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A telescopic limit protection type warp knitting machine pay-off device based on elastic buffer is designed, comprising a warp knitting machine shell, the outer wall of the warp knitting machine shell is fixedly connected to a base, a slide moving mechanism is provided inside the base, a wire wheel mounting mechanism is provided inside the base, the surface of the base is rotatably connected to a guide roller through a bearing and a bracket, a wire group is wound around the outer wall of the guide roller, and the outer wall of the base is rotatably connected to the wire wheel through a bearing and a bracket.

[0007] Preferably, the slide moving mechanism includes a first knob, an outer wall of the first knob is adjacent to the base, an outer wall of the first knob is fixedly connected to the first rotating rod, an outer wall of the first rotating rod is fixedly connected to the roller, the outer wall of the roller is rotatably connected to the base via a bearing, the outer wall of the roller is slidably engaged with the slider via a slide groove, the outer wall of the slider is slidably engaged with the base via a slide groove, the outer wall of the slider is fixedly connected to the slide, the outer wall of the slide is adjacent to the base, the outer wall of the slide is fixedly connected to two support blocks, the outer walls of the two support blocks are fixedly connected to the guide rod, the outer walls of the two guide rods are fixedly connected to the fixed block, the outer wall of the fixed block is fixedly connected to one end of the buffer spring, the other end of the buffer spring is fixedly connected to the lifting block, and the outer wall of the lifting block is socketed with the guide rod.

[0008] Preferably, the outer wall of the lifting block is rotatably connected to the second buffer roller via a bearing, and the outer wall of the slide plate is rotatably connected to the first buffer roller via a bearing and a bracket.

[0009] Preferably, the wire wheel mounting mechanism includes a second knob, the outer wall of the second knob is adjacent to the base, the outer wall of the second knob is fixedly connected to the second rotating rod, the outer wall of the second rotating rod is rotatably connected to the base through a bearing, the outer wall of the second rotating rod is fixedly connected to the cam, the outer wall of the cam is tightly pressed against the moving block, the outer wall of the moving block is slidably engaged with the base through a sliding groove, the outer wall of the moving block is fixedly connected to the moving seat, and the outer wall of the moving block is fixedly connected to one end of two springs.

[0010] Preferably, the other ends of the two springs are fixedly connected to the inner wall of the base, and the outer wall of the movable seat is rotatably connected to the wire wheel via a bearing.

[0011] Preferably, the outer wall of the wire group is in contact with the first buffer roller, and the outer wall of the wire group is in contact with the second buffer roller.

[0012] The utility model proposes a telescopic limit protection type warp knitting machine pay-off device based on elastic buffer, and the beneficial effects are: through the cooperation of the base and the slide plate moving mechanism, the first knob drives the first rotating rod to rotate, the first rotating rod drives the roller to rotate, the roller drives the slider to move through the slide groove processed on the surface, the slider drives the slide plate to move, the slide plate drives the support block and the first buffer roller to move, the support block drives the guide rod to move, the guide rod drives the lifting block to move, the lifting block drives the second buffer roller to move, and the second buffer roller can be lifted and moved in a small range by the buffer spring to buffer the line group. The above method can avoid the situation where the buffer roller contacts the bottom surface so that the pay-off device cannot work, and the operator needs to check it, which improves the working efficiency of the pay-off device.

[0013] Through the cooperation of the base and the reel mounting mechanism, the second knob drives the second rotating rod to rotate, the second rotating rod drives the cam to rotate, the cam drives the moving block to move, the moving block compresses the spring and drives the moving seat to move at the same time, after the moving seat is no longer in contact with the reel, the operator stops turning the second knob and replaces the reel so that the reel with the full line group is clamped on the moving seat, and then the operator continues to turn the second knob. Through the above method, the moving seat can drive the reel to press against the bracket on the surface of the base. Through the above method, the operator does not need to rewind the new line group, which reduces the operator's workload. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 for Figure 1 A schematic front cross-sectional view of

[0016] Figure 3 for Figure 1 A right side cross-sectional schematic diagram of

[0017] Figure 4 for Figure 3 A partial enlarged schematic diagram of the middle A part;

[0018] Figure 5 for Figure 4 A top cross-sectional schematic diagram of

[0019] Figure 6 for Figure 1 Schematic diagram of the left side cross-section.

[0020] In the figure: 1. warp knitting machine housing, 2. base, 3. slide plate moving mechanism, 301. first knob, 302. first rotating rod, 303. roller, 304. slider, 305. slide plate, 306. support block, 307. guide rod, 308. fixed block, 309. buffer spring, 310. lifting block, 4. wire wheel mounting mechanism, 401. second knob, 402. second rotating rod, 403. cam, 404. moving block, 405. moving seat, 406. spring, 5. wire wheel, 6. guide roller, 7. first buffer roller, 8. second buffer roller, 9. wire group. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings:

[0022] See attached Figure 1-6: In this embodiment, a telescopic limit protection type warp knitting machine pay-off device based on elastic buffering includes a warp knitting machine housing 1, the outer wall of the warp knitting machine housing 1 is fixedly connected to a base 2, a slide moving mechanism 3 is provided inside the base 2, a wire wheel installation mechanism 4 is provided inside the base 2, the surface of the base 2 is rotatably connected to a guide roller 6 through a bearing and a bracket, the guide roller 6 rotates on the base 2, a wire group 9 is wound around the outer wall of the guide roller 6, the outer wall of the base 2 is rotatably connected to a wire wheel 5 through a bearing and a bracket, and the wire wheel 5 rotates on the base 2;

[0023] The outer wall of the lifting block 310 is rotatably connected to the second buffer roller 8 through a bearing, and the second buffer roller 8 rotates on the lifting block 310. The outer wall of the slide plate 305 is rotatably connected to the first buffer roller 7 through a bearing and a bracket, and the first buffer roller 7 rotates on the slide plate 305. The other ends of the two springs 406 are fixedly connected to the inner wall of the base 2, and the springs 406 are fixed on the base 2. The elastic coefficient of the spring 406 is selected according to actual needs and can be selected to meet work needs. The outer wall of the movable seat 405 is rotatably connected to the wire wheel 5 through a bearing, and the rotating wheel 5 rotates on the movable seat 405. The outer wall of the wire group 9 is in contact with the first buffer roller 7, and the outer wall of the wire group 9 is in contact with the second buffer roller 8.

[0024] See attached Figure 1 , Figure 2 and Figure 6: In the present embodiment, a telescopic limit protection type warp knitting machine pay-off device based on elastic buffer, the slide plate moving mechanism 3 includes a first knob 301, the outer wall of the first knob 301 is adjacent to the base 2, the outer wall of the first knob 301 is fixedly connected to the first rotating rod 302, the first knob 301 drives the first rotating rod 302 to rotate, the outer wall of the first rotating rod 302 is fixedly connected to the roller 303, the first rotating rod 302 drives the roller 303 to rotate, the outer wall of the roller 303 is rotationally connected to the base 2 through a bearing, the roller 303 rotates on the base 2, the outer wall of the roller 303 is slidably engaged with the slider 304 through a slide groove, the roller 303 drives the slider 304 to move through the slide groove on the surface, the outer wall of the slider 304 is slidably engaged with the base 2 through the slide groove, the slider 304 moves on the base 2, and the outer wall of the slider 304 is fixedly connected to the slide plate 305 The slider 304 drives the slider 305 to move, the outer wall of the slider 305 is adjacent to the base 2, the outer wall of the slider 305 is fixedly connected to the two support blocks 306, the slider 305 drives the support block 306 to move, the outer walls of the two support blocks 306 are fixedly connected to the guide rod 307, the support block 306 drives the guide rod 307 to move, the outer walls of the two guide rods 307 are fixedly connected to the fixed block 308, the outer wall of the fixed block 308 is fixedly connected to one end of the buffer spring 309, the elastic coefficient of the buffer spring 309 is selected according to actual needs, and the selection can meet the work needs, the other end of the buffer spring 309 is fixedly connected to the lifting block 310, the lifting block 310 drives the buffer spring 309 to extend or shorten, the outer wall of the lifting block 310 is socketed with the guide rod 307, and the lifting block 310 moves on the guide rod 307.

[0025] Refer to the attached Figure 1 , Figure 3 , Figure 4 and Figure 5 : In this embodiment, a telescopic limit protection type warp knitting machine pay-off device based on elastic buffer, the wire wheel mounting mechanism 4 includes a second knob 401, the outer wall of the second knob 401 is adjacent to the base 2, the outer wall of the second knob 401 is fixedly connected to the second rotating rod 402, the second knob 401 drives the second rotating rod 402 to rotate, the outer wall of the second rotating rod 402 is rotatably connected to the base 2 through a bearing, the second rotating rod 402 rotates on the base 2, the outer wall of the second rotating rod 402 is fixedly connected to the cam 403, and the second rotating rod 402 drives the cam 403 to rotate The outer wall of the cam 403 is pressed against the moving block 404, the cam 403 drives the moving block 404 to move, the outer wall of the moving block 404 is slidably engaged with the base 2 through the slide groove, the moving block 404 moves on the base 2, the outer wall of the moving block 404 is fixedly connected to the moving seat 405, the moving block 404 drives the moving seat 405 to move, the outer wall of the moving block 404 is fixedly connected to one end of the two springs 406, the moving block 404 drives the springs 406 to extend or shorten, and the springs 406 make the moving block 404 always close to the surface of the cam 403.

[0026] Working principle:

[0027] When elastic buffering protection is required for the warp knitting machine's thread group:

[0028] Buffer roller adjustment stage:

[0029] The operator pulls one end of the line group 9 through the guide roller 6, the first buffer roller 7 and the second buffer roller 8 in sequence. When the tension of the line group 9 is large, the operator turns the first knob 301, the first knob 301 drives the first rotating rod 302 to rotate, the first rotating rod 302 drives the roller 303 to rotate, the roller 303 drives the slider 304 to move through the surface-processed slide groove, the slider 304 drives the slide plate 305 to move, the slide plate 305 drives the support block 306 and the first buffer roller 7 to move, the support block 306 drives the guide rod 307 to move, the guide rod 307 drives the lifting block 310 to move, the lifting block 310 drives the second buffer roller 8 to move, and the buffer spring 309 enables the second buffer roller 8 to be lifted and lowered in a small range to buffer the line group 9. When the first buffer roller 7 and the second buffer roller 8 move to the appropriate position, the operator stops turning the first knob 301 and screws the bolt into the base 2 so that the bolt is pressed against the roller 303. This increases the distance between the two buffer rollers and the guide roller 6, so that the wire group 9 can be kept in a taut state.

[0030] Reel replacement phase:

[0031] When all the wire groups 9 wound on the surface of the wire wheel 5 are released, the operator turns the second knob 401, the second knob 401 drives the second rotating rod 402 to rotate, the second rotating rod 402 drives the cam 403 to rotate, the cam 403 drives the moving block 404 to move, the moving block 404 compresses the spring 406 and drives the moving seat 405 to move, after the moving seat 405 is no longer in contact with the wire wheel 5, the operator stops turning the second knob 401 and replaces the wire wheel 5 so that the wire wheel 5 wrapped with the wire group 9 is clamped on the moving seat 405, and then the operator continues to turn the second knob 401. Through the above method, the moving seat 405 can drive the wire wheel 5 to press against the bracket on the surface of the base 2, which eliminates the need for the operator to rewind the new wire group 9, thereby completing the wire-releasing work of the elastically buffered telescopic limit protection warp knitting machine.

[0032] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.

Claims

1. A telescopic limit protection type warp knitting machine pay-off device based on elastic buffer, comprising a warp knitting machine housing (1), characterized in that: The outer wall of the warp knitting machine housing (1) is fixedly connected to the base (2); a slide moving mechanism (3) is provided inside the base (2); a wire wheel mounting mechanism (4) is provided inside the base (2); the surface of the base (2) is rotatably connected to a guide roller (6) via a bearing and a bracket; a wire group (9) is wound around the outer wall of the guide roller (6); and the outer wall of the base (2) is rotatably connected to the wire wheel (5) via a bearing and a bracket.

2. According to claim 1, a telescopic limit protection type warp knitting machine pay-off device based on elastic buffer is characterized in that: The slide moving mechanism (3) comprises a first knob (301), the outer wall of the first knob (301) is adjacent to the base (2), the outer wall of the first knob (301) is fixedly connected to the first rotating rod (302), the outer wall of the first rotating rod (302) is fixedly connected to the roller (303), the outer wall of the roller (303) is rotatably connected to the base (2) via a bearing, the outer wall of the roller (303) is slidably engaged with the slider (304) via a sliding groove, the outer wall of the slider (304) is slidably engaged with the base (2) via the sliding groove, and the outer wall of the slider (304) is rotatably engaged with the slide plate ( The outer wall of the slide plate (305) is fixedly connected to the base (2), the outer wall of the slide plate (305) is adjacent to the base (2), the outer wall of the slide plate (305) is fixedly connected to the two support blocks (306), the outer walls of the two support blocks (306) are fixedly connected to the guide rods (307), the outer walls of the two guide rods (307) are fixedly connected to the fixed block (308), the outer wall of the fixed block (308) is fixedly connected to one end of the buffer spring (309), the other end of the buffer spring (309) is fixedly connected to the lifting block (310), and the outer wall of the lifting block (310) is sleeved with the guide rod (307).

3. The telescopic limit protection type warp knitting machine pay-off device based on elastic buffer according to claim 2 is characterized in that: The outer wall of the lifting block (310) is rotatably connected to the second buffer roller (8) via a bearing, and the outer wall of the slide plate (305) is rotatably connected to the first buffer roller (7) via a bearing and a bracket.

4. The telescopic limit protection type warp knitting machine pay-off device based on elastic buffer according to claim 1, characterized in that: The wire wheel mounting mechanism (4) comprises a second knob (401), the outer wall of the second knob (401) is adjacent to the base (2), the outer wall of the second knob (401) is fixedly connected to the second rotating rod (402), the outer wall of the second rotating rod (402) is rotatably connected to the base (2) via a bearing, the outer wall of the second rotating rod (402) is fixedly connected to the cam (403), the outer wall of the cam (403) is tightly pressed against the moving block (404), the outer wall of the moving block (404) is slidably engaged with the base (2) via a sliding groove, the outer wall of the moving block (404) is fixedly connected to the moving seat (405), and the outer wall of the moving block (404) is fixedly connected to one end of two springs (406).

5. The telescopic limit protection type warp knitting machine pay-off device based on elastic buffer according to claim 4, characterized in that: The other ends of the two springs (406) are fixedly connected to the inner wall of the base (2), and the outer wall of the movable seat (405) is rotatably connected to the wire wheel (5) via a bearing.

6. The telescopic limit protection type warp knitting machine pay-off device based on elastic buffer according to claim 1, characterized in that: The outer wall of the wire group (9) is in contact with the first buffer roller (7), and the outer wall of the wire group (9) is in contact with the second buffer roller (8).

Citation Information

Patent Citations

  • Telescopic limiting protection type warp knitting machine pay-off device based on elastic buffering

    CN220300979U