Screw anchor torsion surveying all-in-one machine

By designing a spiral anchor torque surveying machine, using torque sensors to measure torque in the soil, the problem of inaccurate soil quality testing in the existing technology is solved, ensuring that the specifications of the spiral anchor are customized accurately, and improving its performance and stability in work .

CN222525415UActive Publication Date: 2025-02-25LIAONING SHENTONG POWER PILE FOUNDATION RES & DEV CO LTD
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Patent Information

Application Number
CN202420474589.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-12
Publication Date
2025-02-25
Estimated Expiration
2034-03-12

AI Technical Summary

Technical Problem

The prior art is difficult to effectively test the soil quality of the construction site, resulting in inaccurate specification customization of the spiral anchor, affecting its performance and stability during work.

Method used

A spiral anchor torque surveying machine is designed, including a vertically arranged support rod, sliding groove, sliding block, a first motor, torque sensor, vertical rod and spiral piece. The vertical rod is driven to rotate through the first motor, and the spiral piece passes through the Soil-through, the torque sensor measures the required torque, and then customizes the specifications of the spiral anchor.

Benefits of technology

Effective testing of soil quality is achieved to ensure that the spiral anchor can perform well during work and provide stable and reliable basic support for the project.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a spiral anchor torsion surveying all-in-one machine. Comprising a vertically-arranged supporting rod, a sliding groove formed in the length direction of the supporting rod, a sliding block slidably connected in the sliding groove, a fixed cylinder fixedly arranged on the bottom face of the sliding block, a first motor fixedly arranged in the fixed cylinder and a vertical rod fixedly connected with an output shaft of the first motor. The plurality of spiral sheets are arranged on the outer circumference of the vertical rod at intervals, and the tip part is fixedly arranged at the bottom end of the vertical rod. According to the device, the first motor rotates to drive the vertical rod to rotate so as to penetrate through the land. The spiral pieces are in a spiral shape and are arranged at intervals, the penetrating capacity when the device goes deep into the land is improved, the sharp end portions are in a conical shape, the sharp ends face downwards, the penetrating capacity is further improved, and in addition, the lifting sets can drive the sliding blocks to drive the vertical rods to move downwards.
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Description

Technical Field

[0001] The utility model relates to the field of spiral anchors, in particular to a spiral anchor torsion survey integrated machine. Background Art

[0002] The spiral anchor, also known as the spiral pile, is an anchoring structure that penetrates deep into the soil. It consists of one or more spiral plates welded at equal intervals on a long screw or steel rod, and a certain torque is applied to the top of the screw to screw it into the soil. The spiral anchor has good bidirectional compression and tension resistance, and can be used as the pile foundation of a building to make the building more stable and safe.

[0003] Different soil types require different screw anchor specifications because the soil type, density, water content and other characteristics will directly affect the bearing capacity and stability of the screw anchor. For example, for soft and loose soil, a screw anchor with a larger diameter, longer length or more screw blades may be required to ensure sufficient grip and stability.

[0004] Therefore, there is a need for an all-in-one spiral anchor torque survey machine to test the soil quality at the construction site and then customize the spiral anchors to ensure that the spiral anchors can perform well at work and provide stable and reliable foundation support for the project. Utility Model Content

[0005] In view of this, the utility model aims to provide a screw anchor torque surveying integrated machine to solve the problems raised by the above background technology.

[0006] In order to achieve the above object, the technical solution of the utility model is implemented as follows:

[0007] The utility model relates to an integrated screw anchor torque surveying machine, comprising a vertically arranged support rod, a sliding groove opened along the length direction of the support rod, a sliding block slidably connected in the sliding groove, a fixed cylinder fixedly arranged on the bottom surface of the sliding block, a first motor fixedly arranged in the fixed cylinder, a vertical rod fixedly connected to the output shaft of the first motor, a plurality of spiral sheets spaced apart on the outer circumference of the vertical rod, and a tip portion fixedly arranged at the bottom end of the vertical rod;

[0008] A torque sensor is fixedly arranged between the vertical rod and the output shaft of the first motor, and a lifting component for driving the sliding block to move up and down in the sliding groove is arranged on the support rod.

[0009] Furthermore, the lifting assembly includes a screw rod and a second motor, the sliding groove passes through the support rod, the sliding block passes through the sliding groove to the other side of the support rod, the second motor is fixedly arranged at the bottom of the side of the support rod away from the vertical rod, and the end of the screw rod is fixedly connected to the output shaft of the second motor.

[0010] Furthermore, a counterweight block is provided at one end of the sliding block away from the vertical rod, and a limiting portion is fixedly provided at the top end of the screw rod.

[0011] Furthermore, the spiral sheet is fixedly arranged on a fixing sleeve, and the fixing sleeve is sleeved on the vertical rod.

[0012] Furthermore, the vertical rod is composed of a plurality of short rods connected end to end, and the short rods are connected by connecting sleeves.

[0013] Furthermore, a base is fixedly provided at the bottom end of the support rod.

[0014] Furthermore, the radius of the vertical rod is 5 cm, the radius of the spiral sheet is 5 cm, and the pitch is 100-200 mm.

[0015] Furthermore, the first motor and the torque sensor are communicatively connected to the control panel.

[0016] Compared with the prior art, the utility model has the following advantages:

[0017] In the utility model, the rotation of the first motor drives the vertical rod to rotate and penetrate the ground. The spiral blades are spiral and arranged at intervals, which improves the penetration ability when penetrating deep into the ground. The tip is conical and pointed downward, which further increases the penetration ability. In addition, the lifting group can drive the sliding block to drive the vertical rod to operate downward.

[0018] The torque sensor is used to test the torque when the vertical rod breaks the soil surface. The torque applied by rotating the spiral anchor rod is the force required to enable the spiral anchor to be smoothly screwed into the soil and reach the predetermined depth. The specifications of the spiral anchor are customized based on the torque data. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the lifting assembly, vertical rod and spiral sheet structure of the utility model;

[0022] Figure 3 This is a schematic diagram of the internal structure of the fixed cylinder of the utility model;

[0023] Figure 4 This is a schematic diagram of the short rod and connecting sleeve structure of the utility model.

[0024] Description of reference numerals:

[0025] 1. Support rod; 101. Sliding groove; 102. Base; 2. Sliding block; 201. Counterweight; 3. Fixed cylinder; 301. Block cover; 302. Fixed part; 4. First motor; 5. Torque sensor; 6. Vertical rod; 601. Fixed sleeve; 602. Spiral sheet; 603. Short rod; 604. Tip; 7. Connecting sleeve; 8. Screw; 801. Limiting part; 802. Second motor; 9. Control panel; 10. Vehicle. DETAILED DESCRIPTION

[0026] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

[0027] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "back" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0028] In addition, in the description of the present invention, unless otherwise clearly defined, the terms "installation", "connection", "connection", and "connector" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood in combination with specific circumstances.

[0029] The following will refer to the attached Figures 1 to 4 The utility model is described in detail in conjunction with the embodiments.

[0030] In general, the utility model relates to a screw anchor torque surveying machine, which is used to test the soil quality in the construction area and obtain data. It includes a vertically arranged support rod 1, a sliding groove 101 opened along the length direction of the support rod 1, a sliding block 2 slidably connected in the sliding groove 101, a fixed cylinder 3 fixedly arranged on the bottom surface of the sliding block 2, a first motor 4 fixedly arranged in the fixed cylinder 3, a vertical rod 6 fixedly connected to the output shaft of the first motor 4, a plurality of spiral pieces 602 spaced apart on the outer circumference of the vertical rod 6, and a tip 604 fixedly arranged at the bottom end of the vertical rod 6.

[0031] like Figure 2 and Figure 3 As shown, a torque sensor 5 is fixedly provided between the vertical rod 6 and the output shaft of the first motor 4 , and a lifting component for driving the sliding block 2 to move up and down in the sliding groove 101 is provided on the support rod 1 .

[0032] In this embodiment, the rotation of the first motor 4 drives the vertical rod 6 to rotate and penetrate the ground. The spiral pieces 602 are spiral and arranged at intervals, which improves the ability to penetrate the ground deeply. The tip 604 is conical and pointed downward, which further increases the penetration ability. In addition, the lifting group can drive the sliding block 2 to drive the vertical rod 6 to operate downward.

[0033] In a specific implementation, the fixed cylinder 3 plays a role in fixing the first motor 4, and the first motor 4 is fixed to the inner wall of the fixed cylinder 3 through the fixing portion 302, which can be a snap connection, a screw connection, etc. In addition, since the torque sensor 5 is in the fixed cylinder 3, the fixed cylinder 3 also plays a role in shielding and protecting the torque sensor 5, reducing the interference of external factors. Preferably, a detachable cover 301 is provided at the bottom of the fixed cylinder 3 to facilitate the installation of the first motor 4, and the vertical rod 6 passes through the cover 301 to the inside of the fixed cylinder 3, and is connected to the output shaft of the first motor 4 through the torque sensor 5.

[0034] It should be noted that the torque sensor 5 is used to test the torque when the vertical rod 6 breaks the soil surface. The torque applied by rotating the spiral anchor rod is the force required to enable the spiral anchor to be smoothly screwed into the soil and reach a predetermined depth. The specifications of the spiral anchor are customized based on the torque data.

[0035] It should be understood that the torque sensor 5, also known as a torque sensor, a moment sensor, a torque sensor or a torque meter, is a sensor for detecting the torsional moment on various rotating or non-rotating mechanical parts. It can accurately convert the physical changes of these torques into electrical signals, thereby realizing the measurement of torque. Generally, the torque sensor 5 should be installed close to the object to be measured (i.e., the vertical rod 6) or the main transmission shaft to reduce the installation error and improve the measurement accuracy.

[0036] In the present invention, the torque sensor 5 used is FUTEK MTA505. Of course, comprehensive consideration can also be made based on specific application scenarios, measurement range, accuracy requirements and other factors to ensure that the most suitable model is selected, and no further limitation is made here.

[0037] like Figure 1 and Figure 2As shown, the above-mentioned lifting assembly includes a screw rod 8 and a second motor 802, the sliding groove 101 passes through the support rod 1, the sliding block 2 passes through the sliding groove 101 to the other side of the support rod 1, the second motor 802 is fixedly arranged at the bottom of the side of the support rod 1 away from the vertical rod 6, and the end of the screw rod 8 is fixedly connected to the output shaft of the second motor 802.

[0038] In specific implementation, the second motor 802 is started, and its forward and reverse rotation drives the screw rod 8 to drive the sliding block 2 to slide up and down, and then the vertical rod 6 is screwed down for testing. In the event of an unexpected power failure, the screw rod 8 can also play a limiting role to prevent the vertical rod 6 from falling.

[0039] In order to facilitate the stability of the device during testing, based on the setting of the above lifting components, such as Figure 2 As shown, a counterweight block 201 is provided at one end of the sliding block 2 away from the vertical rod 6 to prevent the sliding block 2 from being stuck when the screw rod 8 is driven to lift due to the weight imbalance of the sliding block 2. A limiter 801 is fixed at the top of the screw rod 8 to limit the sliding block 2 and prevent it from sliding out of the screw rod 8. In addition, as a preferred structure, a base 102 is fixed at the bottom end of the support rod 1, and the support rod 1 can better support the ground through the base 102, thereby increasing stability.

[0040] As the preferred structure of this embodiment, Figure 2 As shown, in order to meet the needs of different test schemes and screw anchor customization, in this embodiment, the spiral piece 602 is fixedly arranged on the fixing sleeve 601, and the fixing sleeve 601 is mounted on the vertical rod 6. By mounting multiple fixing sleeves 601, the number of spiral pieces 602 can be increased or decreased or the spacing between them can be adjusted. In specific implementation, the fixing sleeve 601 is fixedly connected to the vertical rod 6 through a nut. As another preferred structure, as Figure 4 As shown, in order to facilitate the disassembly and installation of the vertical rod 6 and the installation of the fixing sleeve 601, in this embodiment, the vertical rod 6 is composed of a plurality of short rods 603 connected end to end, and the short rods 603 are connected by a connecting sleeve 7. When connecting, the top end of the vertical rod 6 and the bottom end of another vertical rod 6 are respectively inserted into the two ends of the connection, and then fixed by screws.

[0041] As another embodiment of the utility model, the radius of the vertical rod 6 is 5 cm, the radius of the spiral piece 602 is 5 cm, and the pitch is 100-200 mm. Based on this structure, a database of spiral anchors of different specifications corresponding to different torques can be established, and the specifications of the spiral anchors can be adjusted based on this size.

[0042] In addition, in order to facilitate the control of the staff, in this embodiment, Figure 1As shown, the first motor 4 and the torque sensor 5 are connected to the control panel 9. In specific implementation, the control panel 9 can obtain data feedback of the torque sensor 5 and control the opening and closing of the first motor 4.

[0043] like Figure 1 As shown, as another embodiment, the integrated surveying machine can be installed on a vehicle 10, so that the operator can drive the vehicle 10 to change different work sites.

[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A screw anchor torque survey integrated machine, characterized by: It comprises a vertically arranged support rod (1), a sliding groove (101) opened along the length direction of the support rod (1), a sliding block (2) slidably connected in the sliding groove (101), a fixed cylinder (3) fixedly arranged on the bottom surface of the sliding block (2), a first motor (4) fixedly arranged in the fixed cylinder (3), a vertical rod (6) fixedly connected to the output shaft of the first motor (4), a plurality of spiral sheets (602) arranged at intervals on the outer circumference of the vertical rod (6), and a tip portion (604) fixedly arranged at the bottom end of the vertical rod (6); A torque sensor (5) is fixedly provided between the vertical rod (6) and the output shaft of the first motor (4), and a lifting component is provided on the support rod (1) for driving the sliding block (2) to move up and down in the sliding groove (101).

2. The screw anchor torque survey integrated machine according to claim 1, characterized in that: The lifting assembly comprises a screw rod (8) and a second motor (802); the sliding groove (101) passes through the support rod (1); the sliding block (2) passes through the sliding groove (101) to the other side of the support rod (1); the second motor (802) is fixedly arranged at the bottom of the side of the support rod (1) away from the vertical rod (6); and the end of the screw rod (8) is fixedly connected to the output shaft of the second motor (802).

3. The screw anchor torque survey integrated machine according to claim 2, characterized in that: A counterweight block (201) is provided at one end of the sliding block (2) away from the vertical rod (6), and a limiting portion (801) is fixedly provided at the top end of the screw rod (8).

4. The screw anchor torque survey integrated machine according to claim 1, characterized in that: The spiral sheet (602) is fixedly arranged on a fixing sleeve (601), and the fixing sleeve (601) is sleeved on the vertical rod (6).

5. The screw anchor torque surveying integrated machine according to claim 4, characterized in that: The vertical rod (6) is composed of a plurality of short rods (603) connected end to end, and the short rods (603) are connected via connecting sleeves (7).

6. The screw anchor torque surveying integrated machine according to claim 1, characterized in that: A base (102) is fixedly provided at the bottom end of the support rod (1).

7. The screw anchor torque surveying integrated machine according to any one of claims 1 to 6, characterized in that: The radius of the vertical rod (6) is 5 cm, the radius of the spiral sheet (602) is 5 cm, and the pitch is 100-200 mm.

8. The screw anchor torque surveying integrated machine according to claim 7, characterized in that: The first motor (4) and the torque sensor (5) are communicatively connected to a control panel (9).