Generator

By setting all functional components of the generator on the bottom plate, the corresponding configuration requirements between functional components and the upper cover are eliminated, and the problem of low efficiency and high cost of assembly of generator housing in the prior art is solved, and more efficient assembly is achieved process and lower production costs.

CN222526403UActive Publication Date: 2025-02-25CHONGQING ZONGSHEN GENERAL POWER MACHINE
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Patent Information

Application Number
CN202421515119.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-02-25
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The assembly efficiency of existing generator housing is low and costly, mainly because functional components such as control panels need to be set up corresponding to the corresponding components in the housing before they can be installed.

Method used

All functional components of the generator are arranged on the bottom plate, and the upper cover only serves as a cover, eliminating the corresponding configuration requirements between the functional components and the upper cover, thereby simplifying the assembly process and reducing the production cost of the upper cover.

Benefits of technology

It improves the assembly efficiency of the generator, simplifies the production process of the upper cover, and reduces the overall production cost, while facilitating the maintenance of the generator.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222526403U_ABST
    Figure CN222526403U_ABST
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Abstract

The utility model discloses a generator, which comprises a shell, an engine and matched functional parts, and the shell comprises a bottom plate and an upper cover; wherein the upper cover is mounted on the bottom plate, the bottom plate and the upper cover are connected to form a cavity for mounting the engine and the functional parts, and the engine and the functional parts are mounted on the bottom plate and supported by the bottom plate. According to the utility model, after all the functional parts of the generator are arranged on the bottom plate, the upper cover only plays a role in covering all the functional parts, and the functional parts do not need to be correspondingly arranged or the problem that some part of the upper cover can be installed after being aligned with some functional parts is solved, so that the assembly efficiency is improved; in addition, when the generator needs to be maintained, after the upper cover is taken down, all functional parts of the generator are in a visible or operable state, and maintenance of the generator is also facilitated.
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Description

Technical Field

[0001] The utility model relates to a small-sized power generation equipment, in particular to a generator. Background Art

[0002] A generator is a mechanical device that converts mechanical energy into electrical energy. It is driven by a turbine, steam turbine, diesel engine or other power machinery, and converts the energy generated by water flow, air flow, fuel combustion or nuclear fission into mechanical energy and transmits it to the generator, which then converts it into electrical energy.

[0003] At present, in order to protect the components in the generator, the working units of the generator are installed in the shell of the generator, and for the convenience of operation, some functional components such as a control panel are arranged on the shell, or some components that need to be used in conjunction with the functional components in the shell are arranged on the shell, such as a cooling structure of a portable silent variable frequency generator disclosed in Chinese patent document CN213743643U, the silent variable frequency generator includes a generator casing and an engine installed in the generator casing, the upper end of the engine is provided with a cylinder head air duct, the lower end of the engine is provided with a box bottom air duct, a main air inlet is arranged at the lower part of the control panel arranged on the front side of the engine, and the cooling air enters the cylinder head air duct and the box bottom air duct respectively after entering along the main air inlet, and the muffler shield arranged on the rear side of the engine is provided with a first air outlet and a second air outlet at intervals above and below, the cooling air entering the cylinder head air duct is discharged along the first air outlet, and the cooling air entering the box bottom air duct is discharged along the second air outlet, and the end of the box bottom air duct is provided with a bottom guide sealing rubber sleeve for guiding the cooling air of the box bottom air duct to the second air outlet. The cooling air entering the cylinder head air duct is discharged from the first air outlet, and the cooling air entering the box bottom air duct is discharged from the second air outlet, thereby improving the cooling effect of the engine. In the prior art, the control panel is installed on the shell, so when assembling the shell, it is necessary to match the control panel on the shell with the corresponding control device in the shell before assembling the shell, which reduces the assembly efficiency on the one hand and increases the processing cost of the shell on the other hand. Utility Model Content

[0004] In order to solve the technical problems of low generator housing assembly efficiency and high cost in the prior art, the utility model provides a generator, including a housing, an engine and matching functional components, the housing including a base plate and an upper cover; wherein: the upper cover is mounted on the base plate, the base plate and the upper cover are connected to form a chamber for mounting the engine and the functional components, the engine and the functional components are mounted on the base plate and supported by the base plate.

[0005] Compared with the prior art, in this solution, after all the functional components of the generator are set on the bottom plate, the upper cover only serves to cover all the functional components. There is no need for corresponding settings between the functional components or the problem that some parts of the upper cover can only be installed after being aligned with some functional components, thereby improving the assembly efficiency and simplifying the production process of the upper cover. In addition, when the generator needs to be maintained, after the upper cover is removed, all the functional components of the generator are in a visible or operable state, which also facilitates the maintenance of the generator. In addition, since the upper cover does not interact with all the functional components, there are not many functional requirements for the upper cover, and it only serves as a covering function. Therefore, the strength requirements of the upper cover are not high, and the manufacturing cost of the upper cover is not high, which can reduce costs.

[0006] Preferably, an operation window is provided on one side of the upper cover, a cover plate is detachably connected to the operation window, and the operation components in the functional components are concentrated on the bottom plate and arranged on one side facing the operation window. In this solution, all the operation components are concentrated on one side to facilitate different operations.

[0007] Preferably, the housing is provided with an air inlet and an air outlet, and the functional components include an inverter, an air filter and a muffler, and the inverter, the air filter and the muffler are arranged along the air flow direction in the housing. This solution can ensure the cooling effect inside the generator.

[0008] Preferably, the air filter is arranged close to the operating window. This solution facilitates the maintenance of the air filter.

[0009] Preferably, a bracket is installed on the bottom plate, and the inverter is connected to the bracket. This solution facilitates the installation of the inverter.

[0010] Preferably, the base plate is located between the housing and the inverter.

[0011] Preferably, the functional component includes an oil pump, and the oil pump is located outside the base plate. This solution facilitates the repair of the oil pump.

[0012] The utility model has the following beneficial effects:

[0013] In the utility model, after all the functional components of the generator are arranged on the bottom plate, the upper cover only serves to cover all the functional components. There is no need for corresponding arrangements between the functional components or for some parts of the upper cover to be aligned with certain functional components before installation, thereby improving assembly efficiency and simplifying the production process of the upper cover. In addition, when the generator needs to be maintained, all the functional components of the generator are visible or operable after the upper cover is removed, which also facilitates the maintenance of the generator. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of a generator embodiment 1 of the utility model;

[0015] Figure 2 for Figure 1 Schematic diagram of the structure of the middle upper cover;

[0016] Figure 3 for Figure 1 A schematic diagram of the structure after the upper cover is removed;

[0017] Figure 4 It is a schematic diagram of the partial structure of a generator embodiment 2 of the utility model. DETAILED DESCRIPTION

[0018] The following is further described in detail through specific implementation methods:

[0019] 1. Definition

[0020] Functional components: including other components of the generator except the engine, such as air filter, muffler, spark plug, fuse box, starter pull plate, controller, etc.

[0021] Operating parts: including parts on the generator for users to operate, such as control switches, oil and gas switching switches, etc.

[0022] 2. The reference numerals in the drawings of the specification include: upper cover 1, bottom plate 2, cover plate 3, bracket 4, inverter 5, engine 6, air filter 7, muffler 8, oil pump 9.

[0023] The embodiment is basically as shown in the attached Figure 1-Figure 3 As shown: a generator includes a housing, an engine 6 and matching functional components. The housing includes a bottom plate 2 and an upper cover 1. The upper cover 1 is mounted on the bottom plate 2. The bottom plate 2 and the upper cover 1 are connected to form a chamber for mounting the engine 6 and functional components. The engine 6 and various functional components are mounted on the bottom plate 2 and supported by the bottom plate 2. Figure 3 described.

[0024] An operating window is provided on one side of the upper cover 1. Figure 2 As shown, a cover plate 3 is detachably connected to the operating window, and the operating components of the functional components are concentrated on the bottom plate 2 and arranged on the side facing the operating window. An operating part is arranged on the bottom plate 2 and arranged on the side facing the operating window, and the operating components of the functional components are concentrated on the operating part. In this embodiment, the operating window and the cover plate 3 can be spliced. The operating components include a control switch and an oil and gas switching switch.

[0025] The shell is provided with an air inlet and an air outlet, and the functional components include an inverter 5, an air filter 7 and a muffler 8. The inverter 5, the air filter 7 and the muffler 8 are arranged along the air flow direction in the shell, wherein the air filter 7 is arranged close to the operating window.

[0026] A bracket 4 is installed on the bottom plate 2 , an inverter 5 is connected to the bracket 4 , and the bottom plate 2 is located between the housing and the inverter 5 .

[0027] The specific implementation process is as follows: In this embodiment, each functional component on the generator is installed on the base plate 2, such as the engine 6 is fixed on the base plate 2, the air filter 7 is connected to the engine 6, the muffler 8 is connected to the other side of the engine 6, and the inverter 5 is installed on the bracket 4 on the base plate 2, so the upper cover 1 will not cooperate or correspond with all the functional components of the generator. Therefore, after assembling the various functional components of the generator on the base plate 2, it is only necessary to align the upper cover 1 with the base plate 2 for installation. When the generator needs to be maintained, the upper cover 1 is removed, and all the functional components of the generator are exposed, and the corresponding functional components can be directly operated. When the generator needs to be operated, the cover 3 in the operation window is removed, and all the operating components are exposed. The operator can directly select the corresponding operating component to operate.

[0028] Example 2

[0029] The difference from the first embodiment is that in this embodiment, the oil pump 9 is arranged outside the bottom plate 2. Figure 4 As shown. Bottom plate 2

[0030] The above is only an embodiment of the utility model. The common sense such as the known specific structure and characteristics in the scheme is not described in detail here. The ordinary technicians in the relevant field know all the common technical knowledge in the technical field of the utility model before the application date or priority date, can obtain all the existing technologies in the field, and have the ability to apply the conventional experimental means before that date. The ordinary technicians in the relevant field can improve and implement this scheme in combination with their own abilities under the enlightenment given by this application. Some typical known structures or known methods should not become obstacles for ordinary technicians in the relevant field to implement this application. It should be pointed out that for the technicians in this field, without departing from the structure of the utility model, several deformations and improvements can be made, which should also be regarded as the protection scope of the utility model, which will not affect the effect of the implementation of the utility model and the practicality of the patent. The protection scope required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to explain the content of the claims.

Claims

1. A generator, comprising a housing, an engine and matching functional components, wherein the housing comprises a bottom plate and an upper cover; characterized in that: The upper cover is mounted on the base plate, and the base plate and the upper cover are connected to form a chamber for mounting the engine and the functional components, and the engine and the functional components are mounted on the base plate and supported by the base plate; an operation window is provided on one side of the upper cover, and a cover plate is detachably connected to the operation window, and the operating components of the functional components are concentrated on the base plate and arranged on one side facing the operation window; the functional components include an oil pump, and the oil pump is located outside the base plate.

2. The generator according to claim 1, characterized in that: The shell is provided with an air inlet and an air outlet, and the functional components include an inverter, an air filter and a muffler. The inverter, the air filter and the muffler are arranged along the air flow direction in the shell.

3. The generator according to claim 2, characterized in that: The air filter is arranged close to the operating window.

4. The generator according to claim 3, characterized in that: A bracket is installed on the bottom plate, and the inverter is connected to the bracket.

5. The generator according to claim 4, characterized in that: The bottom plate is located between the housing and the inverter.

Citation Information

Patent Citations

  • Cooling structure of hand-held mute variable frequency generator

    CN213743643U