Air compressor waste heat utilization device
By designing the air compressor waste heat utilization device and using the pressure regulating piston and the adjustment screw to adjust the pressure in the steam output pipe, the problem of the air compressor waste heat not being effectively utilized is solved, and more efficient energy recovery and heat transfer efficiency is achieved.
Patent Information
- Application Number
- CN202420391090.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The waste heat generated by the air compressor during operation cannot be effectively utilized, resulting in waste of energy. In the prior art, the reuse effect of compressed air heat of the air compressor is poor and the heat conversion rate is low.
A waste heat utilization device for air compressors is designed, including air compressors, refrigeration case and thermal insulation water storage tank. By setting an evaporator in the evaporation chamber of the refrigeration case and adjusting the pressure in the steam output tube using the pressure regulating piston and the adjustment screw, the circulation efficiency in the condenser tube is improved, thereby improving the heat transfer efficiency.
It effectively improves the recovery efficiency of waste heat of the air compressor, reduces energy waste, and improves the absorption efficiency of the heat of compressed air by refrigerant in the evaporator.
Smart Images

Figure CN222527984U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of energy saving, in particular to a waste heat utilization device of an air compressor. Background Art
[0002] Air compressors generate a lot of waste heat when working. This waste heat is generated during the air compression process and released into the environment along with the compressed air, causing energy waste.
[0003] There are also some existing technologies that recycle the compressed air heat of the air compressor, but the recycling effect is poor and the heat conversion rate is low. Utility Model Content
[0004] In order to solve the above technical deficiencies, the utility model provides an air compressor waste heat utilization device, which can efficiently utilize the waste heat of the air compressor, thereby reducing energy waste.
[0005] The utility model discloses an air compressor waste heat utilization device, comprising an air compressor and a refrigeration shell. A partition is arranged inside the refrigeration shell, and the partition divides the refrigeration shell into two independent cavities. The upper cavity is a condensation cavity, and the lower cavity is an evaporation cavity. The output end of the air compressor is connected with the refrigeration shell within the evaporation cavity through a first connecting pipe. A high-pressure air output pipe is arranged on the refrigeration shell within the evaporation cavity. An evaporator is arranged inside the evaporation cavity of the refrigeration shell. A steam output pipe and a condensation return pipe are arranged on the evaporator. A condensation pipe is arranged in the condensation cavity. The steam output pipe and the condensation return pipe are connected to the condensation pipe. Refrigerant is arranged in the evaporator, a pressure regulating seat is arranged on the steam output pipe, a pressure regulating chamber is arranged inside the pressure regulating seat, the steam output pipe is connected with the pressure regulating chamber, a pressure regulating piston is arranged in the pressure regulating chamber, a guide sleeve and a screw hole are arranged on the refrigeration casing on the side of the pressure regulating seat, a sliding rod is arranged in the guide sleeve, the sliding rod is connected with the pressure regulating piston, an adjusting screw is arranged in the screw hole, the adjusting screw and the pressure regulating piston are rotatably connected, a one-way valve is arranged on the steam output pipe and the condensation reflux pipe, a water inlet and a second connecting pipe are arranged on the refrigeration casing within the condensation chamber, and the second connecting pipe is connected with the thermal insulation water storage tank.
[0006] The evaporator is fixed to the bottom of the evaporation chamber of the refrigeration casing through a plurality of connecting columns.
[0007] The air compressor is provided with connecting blocks on both sides of the lower end, with threaded holes on the connecting blocks, supporting screws are arranged in the threaded holes, an adjusting handle is arranged at the upper end of the supporting screw, and a pressure plate is rotatably connected to the lower end of the supporting screw.
[0008] The second connecting pipe is provided with a water pump for conveying the water in the condensing chamber of the refrigeration shell to the heat-insulating water storage tank.
[0009] A temperature gauge is provided on the thermal insulation water storage tank for displaying the water temperature inside the thermal insulation water storage tank.
[0010] A water outlet faucet is arranged on the heat-insulating water storage tank.
[0011] A fixed base is arranged under the insulated water tank, and the fixed base includes a protective ring. A fixed rectangular block is protruding inwardly from the inner wall of the protective ring. At least three support rods are arranged at intervals at the bottom of the protective ring. A foot is arranged at the bottom of the support rod. The insulated water tank is arranged on the fixed rectangular frame.
[0012] The utility model provides an air compressor waste heat utilization device, in which an adjustment seat is arranged on the steam output pipe of the evaporator in the refrigeration shell, and the position of the pressure regulating piston is adjusted by an adjusting screw to change the internal pressure of the adjustment seat, thereby increasing the pressure in the steam output pipe, improving the circulation efficiency in the condensing pipe, and thus improving the efficiency of heat transfer, making the refrigerant in the evaporator more efficient in absorbing the heat in the compressed air, and achieving a better waste heat recovery effect of the air compressor. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of the utility model;
[0014] Figure 2 It is a cross-sectional view of the refrigeration casing of the utility model;
[0015] Figure 3 The side structure diagram of the air compressor of the utility model Figure 1 ;
[0016] Figure 4 The side structure diagram of the air compressor of the utility model Figure 2 ;
[0017] Figure 5 It is a structural schematic diagram of the heat preservation water storage tank of the utility model;
[0018] Figure 6 It is a structural schematic diagram of the fixed base of the utility model. DETAILED DESCRIPTION
[0019] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0020] Embodiment 1:
[0021] like Figure 1-Figure 6As shown, the utility model discloses an air compressor waste heat utilization device, including an air compressor 1, a refrigeration shell 2, a partition is arranged inside the refrigeration shell 2, a water inlet pipe 7 is arranged on the top of the refrigeration shell 2, the partition divides the refrigeration shell 2 into two independent cavities, the upper end cavity is a condensation chamber 9, and the lower end cavity is an evaporation chamber 8, the output end of the air compressor 1 is connected with the refrigeration shell 2 within the range of the evaporation chamber 8 through a first connecting pipe 4, a high-pressure air output pipe is arranged on the refrigeration shell 2 within the range of the evaporation chamber 8, an evaporator 10 is arranged inside the evaporation chamber 8 of the refrigeration shell 2, a steam output pipe 11 and a condensation return pipe 12 are arranged on the evaporator 10, a condensation pipe 13 is arranged in the condensation chamber 9, the steam output pipe 11 and the condensation return pipe 12 are connected to the condensation pipe 13, and the evaporator 10 is connected to the evaporator 10. A refrigerant 16 is arranged in 10, a pressure regulating seat 14 is arranged on the steam output pipe 11, a pressure regulating chamber is arranged inside the pressure regulating seat 14, the steam output pipe 11 is connected with the pressure regulating chamber, a pressure regulating piston 15 is arranged in the pressure regulating chamber, a guide sleeve 17 and a screw hole are arranged on the refrigeration casing 2 on the side of the pressure regulating seat 14, a slide rod 18 is arranged in the guide sleeve 17, the slide rod 18 is connected with the pressure regulating piston 15, an adjusting screw 19 is arranged in the screw hole, the adjusting screw 19 is rotatably connected with the pressure regulating piston 15, an adjusting hand wheel 20 is arranged on the end of the adjusting screw 19, a one-way valve 21 is arranged on the steam output pipe 11 and the condensation reflux pipe 12, a water inlet and a second connecting pipe 6 are arranged on the refrigeration casing 2 within the range of the condensation chamber 9, and the second connecting pipe 6 is connected to the thermal insulation water storage tank 3.
[0022] The air compressor 1 is an existing product. The air compressor 1 generates compressed air during operation, which is passed into the evaporation chamber 8 of the refrigeration housing 2 and then transported outward by the high-pressure air output pipe. Since the compressed air has a relatively high temperature, it exchanges heat with the refrigerant 16 in the evaporator 10 when it is in the evaporation chamber 8, and the steam of the refrigerant 16 enters the condensation tube 13 in the condensation chamber 9 through the steam output pipe 11, heats the water in the condensation chamber 9, and then transports it to the evaporator 10 through the condensation return pipe 12. The water in the condensation chamber 9 is heated by the condensation tube 13 and then transported to the heat-insulating water storage tank 3. In actual use, the position of the pressure regulating piston 15 in the pressure regulating chamber can be adjusted according to actual conditions, thereby changing the volume of the pressure regulating chamber, and finally changing the steam pressure in the pressure regulating chamber and the evaporator 10 to improve the heat exchange efficiency. The adjusting screw 19 cooperates with the screw hole to limit the position of the pressure regulating piston 15, and the sliding rod 18 cooperates with the guide sleeve 17 to make the pressure regulating piston 15 more stable during the adjustment process. It cooperates closely with the pressure regulating chamber and will not leak.
[0023] The evaporator 10 is fixed to the bottom of the evaporation chamber 8 of the refrigeration housing 2 through a plurality of connecting columns 22. The connecting columns 22 can fix the evaporator 10, and the contact area between the connecting columns 22 and the evaporator 10 is small, so the contact area between the evaporator 10 and the hot compressed air is large to improve the heat transfer efficiency.
[0024] The lower end of the air compressor 1 is provided with a connection block 23 on both sides, a threaded hole is provided on the connection block 23, a support screw 24 is provided in the threaded hole, an adjustment handle 25 is provided at the upper end of the support screw 24, and a pressure plate 26 is rotatably connected to the lower end of the support screw 24. The position of the pressure plate 26 is adjusted by the support screw 24, so that the air compressor 1 can be stably fixed to the ground. Since the air compressor 1 vibrates during operation, the pressure plate 26 can better fix it to the ground.
[0025] A water pump is provided on the second connecting pipe 6 for conveying water in the condensing chamber 9 of the refrigeration housing 2 to the heat preservation water storage tank 3. By conveying hot water to the heat preservation water storage tank 3 by the water pump, the flow rate of water can be effectively controlled to ensure sufficient heat exchange.
[0026] A temperature gauge 28 is provided on the heat-insulating water storage tank for displaying the water temperature inside the heat-insulating water storage tank.
[0027] A water outlet tap 27 is provided on the heat-insulating water storage tank.
[0028] The thermometer 28 can display the internal water temperature, and the water outlet faucet 27 can discharge the internal water and also discharge the internal impurities.
[0029] A fixed base 5 is arranged under the insulated water tank, and the fixed base 5 includes a protective ring 29. A fixed rectangular block 32 is protruding inwardly from the inner wall of the protective ring 29. Six support rods 30 are arranged at intervals at the lower part of the protective ring 29. A foot seat 31 is arranged at the bottom of the support rod 30. The insulated water tank is arranged on the fixed rectangular frame.
[0030] The fixed base 5 is used to fix the heat-insulating water storage tank 3 to ensure its stability, and it is also convenient for the water tap 27 to receive water during the water outlet process.
[0031] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are used only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0032] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be an interactive relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0033] In the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0034] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simplified modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. An air compressor waste heat utilization device, comprising an air compressor, characterized in that: Also includes A refrigeration casing, wherein a partition is arranged inside the refrigeration casing, wherein the partition divides the refrigeration casing into two independent cavities, wherein the upper cavity is a condensation cavity, and the lower cavity is an evaporation cavity, wherein the output end of the air compressor is connected with the refrigeration casing within the evaporation cavity through a first connecting pipe, wherein a high-pressure air output pipe is arranged on the refrigeration casing within the evaporation cavity, wherein an evaporator is arranged inside the evaporation cavity of the refrigeration casing, wherein a steam output pipe and a condensation return pipe are arranged on the evaporator, wherein a condensation pipe is arranged in the condensation cavity, wherein the steam output pipe and the condensation return pipe are connected with the condensation pipe, wherein a refrigerant is arranged in the evaporator A pressure regulating seat is provided on the steam output pipe, a pressure regulating chamber is provided inside the pressure regulating seat, the steam output pipe is communicated with the pressure regulating chamber, a pressure regulating piston is provided in the pressure regulating chamber, a guide sleeve and a screw hole are provided on the refrigeration casing on the side of the pressure regulating seat, a sliding rod is provided in the guide sleeve, the sliding rod is connected with the pressure regulating piston, an adjusting screw is provided in the screw hole, the adjusting screw is rotatably connected with the pressure regulating piston, a one-way valve is provided on the steam output pipe and the condensation reflux pipe, a water inlet and a second connecting pipe are provided on the refrigeration casing within the condensation chamber, and the second connecting pipe is connected with a thermal insulation water storage tank.
2. The air compressor waste heat utilization device according to claim 1 is characterized in that: The evaporator is fixed to the bottom of the evaporation chamber of the refrigeration casing through a plurality of connecting columns.
3. The air compressor waste heat utilization device according to claim 1 is characterized in that: The air compressor is provided with connecting blocks on both sides of the lower end, with threaded holes on the connecting blocks, supporting screws are arranged in the threaded holes, an adjusting handle is arranged at the upper end of the supporting screw, and a pressure plate is rotatably connected to the lower end of the supporting screw.
4. The air compressor waste heat utilization device according to claim 1 is characterized in that: The second connecting pipe is provided with a water pump for conveying the water in the condensing chamber of the refrigeration shell to the heat-insulating water storage tank.
5. The air compressor waste heat utilization device according to claim 1 is characterized in that: A temperature gauge is provided on the thermal insulation water storage tank for displaying the water temperature inside the thermal insulation water storage tank.
6. The air compressor waste heat utilization device according to claim 1 is characterized in that: A water outlet faucet is arranged on the heat-insulating water storage tank.
7. The air compressor waste heat utilization device according to claim 1 is characterized in that: A fixed base is arranged under the water tank, and the fixed base includes a protective ring. A fixed rectangular block is arranged on the inner wall of the protective ring to protrude inwardly. At least three support rods are arranged at intervals at the bottom of the protective ring. A foot is arranged at the bottom of the support rod. The insulated water tank is arranged on the fixed rectangular frame.