Water-jet loom dewatering structure and water-jet loom
By designing a dehydration structure in a water jet loom, using a heating box and an ultrasonic oscillation device, the problem of wet fabric of the finished fabric of the water jet loom is solved, and efficient fabric dehydration and improvement of work efficiency are achieved.
Patent Information
- Application Number
- CN202421429878.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-21
AI Technical Summary
The existing water jet loom lacks a dehydration mechanism, which causes the finished fabric to be wet and cannot be directly rolled and stored, which cannot meet the existing needs.
A water jet loom dehydration structure is designed, including a box, a heating zone and a dehydration zone, and a preliminary heating drying is used to use multiple heating boxes, and an ultrasonic oscillation device is used in the dehydration zone to accelerate moisture volatility.
Through preliminary heating and ultrasonic oscillation, the dehydration effect of the fabric is significantly improved, ensuring the finished fabric is dry, improving working efficiency, and avoiding damage to the fabric during the dehydration process.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water jet looms, in particular to a water jet loom dehydration structure and a water jet loom. Background Art
[0002] The water jet loom is a shuttleless loom that uses a jet of water to pull the weft yarn through the shed. The frictional traction of the weft yarn by the water jet is greater than that by the air jet, and the diffusion is small. It is suitable for the weft insertion of smooth-surfaced synthetic fibers, glass fibers and other filaments. At the same time, it can increase the conductivity of the synthetic fiber and effectively overcome static electricity in weaving. In addition, the water jet weft consumes less energy and has the lowest noise.
[0003] After the existing water jet loom weaves the cloth, due to the lack of a dehydration mechanism, the finished cloth is wet and cannot be directly rolled up for storage, which does not meet the existing needs. Therefore, a water jet loom dehydration structure and a water jet loom are proposed. Utility Model Content
[0004] In order to overcome the above defects existing in the prior art, the utility model provides a water jet loom dehydration structure and a water jet loom.
[0005] The technical solution adopted by the utility model to solve its technical problems is: a water jet loom dehydration structure, including a box body, a cloth feed port and a cloth discharge port are respectively arranged on both sides of the box body, the interior of the box body is divided into a heating zone and a dehydration zone by a partition, a heating component is arranged in the heating zone, the heating component includes a plurality of heating boxes, a dehydration component is arranged in the dehydration zone, and the dehydration component includes a plurality of ultrasonic oscillation devices.
[0006] Furthermore, a plurality of groups of heating wires are arranged in the heating box, a radiation plate is arranged in the heating box below the heating wires, and the edge of the heat conducting plate on the upper surface of the heating box is rounded.
[0007] Furthermore, the heating box is fixedly connected to the bottom of the box body through a bracket, and a plurality of the heating boxes are arranged at the same horizontal height. The heating box is electrically connected to a control panel outside the box body.
[0008] Furthermore, the ultrasonic oscillation device includes a generator and a transducer, the generator is fixed on a crossbeam in a box, the transducer is installed on the top of the generator, the transducer is horizontally arranged and the upper surface of the transducer is a smooth curved surface.
[0009] Furthermore, the plurality of transducers are at the same level as the heat conducting plate in the heating box, and the plurality of ultrasonic oscillation devices are electrically connected to a controller outside the box.
[0010] Furthermore, an air distribution plate is provided at the lower part of the dehydration zone, a plurality of air inlets are provided on the side wall of the box below the air distribution plate, filters are provided in the air inlets, and an air outlet is provided on the box at the top of the dehydration zone.
[0011] Furthermore, a pressing roller is provided between the heating boxes and between the ultrasonic oscillation devices, and the pressing roller is connected to the top wall of the box body through a connecting rod.
[0012] Furthermore, the feed port, the discharge port and the middle part of the partition are all provided with rubber curtains, and the outer wall of the box body at the feed port and the discharge port is provided with a cloth guide assembly, and the guide assembly includes a fixed seat symmetrically installed on both sides of the feed port and the discharge port, and the opposite surface of the fixed seat is connected to the mounting seat through an elastic telescopic rod, and the guide roller is rotatably installed on the mounting seat.
[0013] The utility model also provides a water jet loom, comprising any one of the above-mentioned water jet loom dehydration structures.
[0014] The beneficial effect of the utility model is that in the design scheme of the utility model, the cloth passes through the heat conduction plates on the upper surfaces of multiple heating boxes to perform preliminary heating and drying on the cloth, the edges of the heat conduction plates are processed with arcs to avoid scratching the cloth, the cloth passes over the transducer, the transducer converts high-frequency electrical energy into mechanical energy, generates ultrasonic waves, and transmits them to the surface of the cloth, causing the cloth to vibrate slightly, and the water molecules in the cloth vibrate and collide under the action of the ultrasonic waves, which accelerates the volatilization of the water molecules in the cloth, improves the dehydration effect of the cloth, and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0016] Figure 1 It is a schematic diagram of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure in the box of the utility model;
[0018] Figure 3 It is a schematic diagram of the heating box of the utility model;
[0019] Figure 4 It is a schematic diagram of the ultrasonic oscillation device of the utility model;
[0020] Figure 5 This is a schematic diagram of the installation of the ultrasonic oscillation device of the utility model.
[0021] In the figure, 1. box body, 101. heating zone, 102. dehydration zone, 2. feed port, 3. discharge port, 4. partition, 5. heating box, 501. heating wire, 502. radiation plate, 503. heat conduction plate, 6. ultrasonic oscillation device, 601. generator, 602. transducer, 7. bracket, 8. control panel, 9. crossbeam, 10. controller, 11. air balancing plate, 12. air inlet, 13. filter, 14. air outlet, 15. pressure roller, 16. connecting rod, 17. rubber curtain, 18. fixing seat, 19. elastic telescopic rod, 20. mounting seat, 21. guide roller. DETAILED DESCRIPTION
[0022] In order to more clearly illustrate the technical solution of the utility model, the utility model is further described below in conjunction with the accompanying drawings. Obviously, the accompanying drawings described below are only one embodiment of the utility model. For ordinary technicians in this field, without paying any creative work, other embodiments can be obtained based on this drawing and embodiment, which all belong to the protection scope of the utility model.
[0023] like Figures 1 to 5 As shown, a dehydration structure of a water jet loom comprises a box body 1, wherein a feed port 2 and a discharge port 3 for fabric are respectively arranged on both sides of the box body 1, and the interior of the box body 1 is divided into a heating zone 101 and a dehydration zone 102 by a partition 4, and a heating component is arranged in the heating zone 101, and the heating component comprises a plurality of heating boxes 5, and a dehydration component is arranged in the dehydration zone 102, and the dehydration component comprises a plurality of ultrasonic oscillation devices 6.
[0024] In order to heat and dry the cloth, a plurality of groups of electric heating wires 501 are provided in the heating box 5. A radiation plate 502 is provided in the heating box 5 below the electric heating wires 501. The edge of the heat conducting plate 503 on the upper surface of the heating box 5 is rounded to avoid scratching the cloth. The heating box 5 is fixedly connected to the bottom of the box body 1 through the bracket 7. The plurality of heating boxes 5 are arranged at the same horizontal height. The heating box 5 is electrically connected to the control panel 8 outside the box body 1 to adjust the heating temperature.
[0025] In order to further dry the cloth, the ultrasonic oscillation device 6 includes a generator 601 and a transducer 602. The generator 601 is fixed on the crossbeam 9 in the box 1, and the transducer 602 is installed on the top of the generator 601. The transducer 602 is horizontally arranged and the upper surface of the transducer 602 is a smooth curved surface. The cloth passes over the transducer 602. The generator 601 is responsible for generating a high-frequency voltage signal and transmitting it to the transducer 602. The transducer 602 converts the high-frequency electrical energy into mechanical energy, generates ultrasonic waves, and transmits them to the surface of the cloth to cause slight vibrations. The water molecules on the surface of the cloth vibrate and collide under the action of the ultrasonic waves, thereby accelerating the volatilization of the water molecules in the cloth. The multiple transducers 602 are at the same level as the heat conducting plate 503 in the heating box 5, and the multiple ultrasonic oscillation devices 6 are electrically connected to the controller 10 outside the box 1.
[0026] An air distribution plate 11 is provided at the lower part of the dehydration zone 102, and a plurality of air inlets 12 are provided on the side wall of the box body 1 below the air distribution plate 11. A filter screen 13 is provided in the air inlet 12, and an air outlet 14 is provided on the box body 1 at the top of the dehydration zone 102 to extract moisture in the dehydration zone 102 from the box body 1.
[0027] A pressing roller 15 is provided between the heating boxes 5 and between the ultrasonic oscillating devices 6. The pressing roller 15 is connected to the top wall of the box body 1 through a connecting rod 16 to enhance the effect of the heating boxes 5 and the ultrasonic oscillating devices 6 on the cloth.
[0028] The feed port 2, the discharge port 3 and the middle of the partition 4 are all provided with a rubber curtain 17, and the outer wall of the box body 1 at the feed port 2 and the discharge port 3 is provided with a cloth guide component, and the guide component includes a fixed seat 18 symmetrically installed on both sides of the feed port 2 and the discharge port 3, and the opposite surface of the fixed seat 18 is connected to the mounting seat 20 through an elastic telescopic rod 19, and a guide roller 21 is rotatably installed on the mounting seat 20 to guide the cloth.
[0029] The utility model also provides a water jet loom, comprising a water jet loom dehydration structure, and the water jet loom dehydration structure is the above-mentioned water jet loom dehydration structure.
[0030] When the utility model is in use, the cloth enters the box body 1 through the feed port 2, passes through the heating zone 101 and the dehydration zone 102 in the box body 1 in sequence, and leaves the box body from the discharge port 3. In the heating zone 101, the cloth passes through the heat conducting plates 503 on the upper surfaces of the plurality of heating boxes 5 to heat and dry the cloth. The edges of the heat conducting plates 503 are processed with arcs to avoid scratching the cloth. In the dehydration zone 102, the cloth passes over the transducer 602, and the transducer 602 converts high-frequency electrical energy into mechanical energy to generate ultrasonic waves, which are transmitted to the surface of the cloth to cause slight vibrations in the cloth. The water molecules in the cloth vibrate and collide under the action of the ultrasonic waves, which accelerates the volatilization of the water molecules in the cloth, improves the dehydration effect of the cloth, and improves the work efficiency.
[0031] The above embodiments are only exemplary embodiments of the present invention and are not intended to limit the present invention. The protection scope of the present invention is defined by the claims. Those skilled in the art may make various modifications or equivalent substitutions to the present invention within the essence and protection scope of the present invention, and such modifications or equivalent substitutions shall also be deemed to fall within the protection scope of the present invention.
Claims
1. A water jet loom dehydration structure, comprising a housing (1), characterized in that: The box body (1) is provided with a material feed inlet (2) and a material discharge outlet (3) on both sides thereof; the interior of the box body (1) is divided into a heating zone (101) and a dehydration zone (102) by a partition (4); a heating component is provided in the heating zone (101), and the heating component includes a plurality of heating boxes (5); a dehydration component is provided in the dehydration zone (102), and the dehydration component includes a plurality of ultrasonic oscillation devices (6).
2. A water jet loom dehydration structure according to claim 1, characterized in that: The heating box (5) is provided with a plurality of groups of electric heating wires (501), a radiation plate (502) is provided in the heating box (5) below the electric heating wires (501), and the edge of the heat conducting plate (503) on the upper surface of the heating box (5) is rounded.
3. A water jet loom dehydration structure according to claim 2, characterized in that: The heating box (5) is fixedly connected to the bottom of the box body (1) via a bracket (7); a plurality of the heating boxes (5) are arranged at the same horizontal height; and the heating boxes (5) are electrically connected to a control panel (8) outside the box body (1).
4. A water jet loom dehydration structure according to claim 1, characterized in that: The ultrasonic oscillation device (6) comprises a generator (601) and a transducer (602); the generator (601) is fixed on a crossbeam (9) in a box (1); the transducer (602) is mounted on the top of the generator (601); the transducer (602) is arranged horizontally and the upper surface of the transducer (602) is a smooth curved surface.
5. A water jet loom dehydration structure according to claim 4, characterized in that: The plurality of transducers (602) are at the same level as the heat conducting plate (503) in the heating box (5), and the plurality of ultrasonic oscillation devices (6) are electrically connected to a controller (10) outside the box (1).
6. A water jet loom dehydration structure according to claim 1, characterized in that: An air distribution plate (11) is provided at the lower part of the dehydration zone (102); a plurality of air inlets (12) are provided on the side wall of the box body (1) below the air distribution plate (11); filters (13) are provided in the air inlets (12); and an air outlet (14) is provided on the box body (1) at the top of the dehydration zone (102).
7. A water jet loom dehydration structure according to claim 1, characterized in that: A pressing roller (15) is provided between the heating boxes (5) and between the ultrasonic oscillation devices (6), and the pressing roller (15) is connected to the top wall of the box body (1) via a connecting rod (16).
8. A water jet loom dehydration structure according to claim 1, characterized in that: The feed port (2), the discharge port (3) and the middle of the partition (4) are all provided with a rubber curtain (17); the outer wall of the box body (1) at the feed port (2) and the discharge port (3) is provided with a cloth guide assembly; the guide assembly comprises a fixed seat (18) symmetrically installed on both sides of the feed port (2) and the discharge port (3); the opposite surface of the fixed seat (18) is connected to a mounting seat (20) via an elastic telescopic rod (19); and a guide roller (21) is rotatably installed on the mounting seat (20).
9. A water jet loom, characterized in that: The invention comprises the water jet loom dehydration structure as described in any one of claims 1 to 8.
Citation Information
Cited By
Water-jet loom dewatering structure
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