Ship lock miter gate opening and closing final detection device suitable for large-scale tooth punching transmission

Abstract

The utility model provides a ship lock miter gate switch final detection device suitable for large-scale gulleting transmission. A bottom plate is fixed at the top end of a connecting plate on a miter gate AB pull rod through a main support at the bottom end; two bases are fixed to the middle of the top of the bottom plate, and protective covers are fixed to the positions, located on the top of the bottom plate, of the peripheries of the bases. A base plate is fixed at the top of the door body on the opposite side of the bottom plate; a proximity switch mounting piece is mounted at the top of each base through a sliding table, a proximity switch is mounted on each proximity switch mounting piece, and two targets for detection of the proximity switches are mounted above the base plate. According to the device, the probability of failure of miter gate switch final detection is effectively reduced, and the time for adjusting the miter gate switch final detection device is shortened; after the device is optimized, the position of the miter gate is in a normal range when the miter gate is opened and closed by monitoring the operation state, the sensor works stably, and safe and efficient operation of the miter gate is fully guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of ship lock miter gate detection, in particular to a ship lock miter gate switch terminal detection device suitable for large-scale open gear transmission. Background Art

[0002] Miter gates are often used as working gates for large ship locks, which bear water pressure and close or open the lock chamber. The width × thickness × height of a large ship lock miter gate can reach 19 × 2.5 × 34m, and weigh more than 600 tons. When the miter gate opens or closes to the predetermined position, the switch end detection device on the miter gate continues to detect. When it detects that the door is opened or closed to the predetermined position, the switch end detection device sends a signal, the miter gate hoist stops running, and the miter gate stops running. At this time, the opening or closing end position of the miter gate is the opening or closing position of the miter gate.

[0003] The miter gate operation limit device is an important switch that controls the stop position of the miter gate operation. It plays an extremely critical role in the operation safety and efficiency of the ship lock. Due to its large size and complex mechanical structure, the operation control of the miter gate of a large ship lock is greatly affected by temperature, environment, etc., and the accuracy, stability, and adjustment convenience of the miter gate switch final detection device are extremely high. With the development of large-scale and standardized ships passing through the lock, the miter gate switch final detection device installed at the lock gate pivot position is gradually being squeezed and impacted by the ship's handle and there is an increasing trend, which has an adverse effect on the operation safety of the miter gate of the ship lock, and also puts forward higher requirements on the overall strength, adjustment range, and installation convenience of the miter gate switch final detection device. In order to solve the above problems, it is urgent to optimize the design of the switch final detection device to improve the safety and efficiency of the ship lock. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a device for detecting the final switch of a miter gate of a ship lock suitable for a large-scale open-tooth transmission. This device has the functions of accuracy, stability and convenient adjustment. By optimizing the corresponding device design and putting it into operation, monitoring the operation results, the practicability and effectiveness of the optimized device are verified, and technical guarantee is provided for the safe and stable operation of the ship lock; the optimized device effectively reduces the probability of final failure of the miter gate switch and shortens the time for adjusting the final switch detection device of the miter gate; after adopting the optimized device, by monitoring the operating status, the miter gate position is in the normal range when the miter gate is finally switched, and the sensor works stably, which fully guarantees the safe and efficient operation of the miter gate.

[0005] In order to realize the above-mentioned technical features, the purpose of the utility model is achieved as follows: a switch final detection device for a ship lock miter gate suitable for large-scale open-tooth transmission, which includes a base plate, which is fixed to the top of the connecting plate on the AB pull rod of the miter gate through a general bracket at the bottom end; two groups of bases are fixed to the middle part of the top of the base plate, and a protective cover for covering the base is fixed to the periphery of the base and located on the top of the base plate; a base plate is fixed to the top of the door body on the opposite side of the base plate; a proximity switch mounting plate is installed on the top of each group of bases through a slide, and each group of proximity switch mounting plates is respectively installed with a proximity switch, and two groups of targets for proximity switch detection are installed above the base plate.

[0006] A plurality of positioning through holes are drilled on the bottom plate, and the bottom of the base is fixedly connected to the bottom plate by screws penetrating the positioning through holes.

[0007] The protective cover is provided with a wiring groove and a limiting groove, and the limiting groove is used for positioning and assembling between the protective cover and the main bracket.

[0008] The general bracket includes a bracket and a fixing screw rod used for being fixedly connected to the connecting plate, and the lower part of the bracket is fixedly connected to the fixing screw rod through a through hole.

[0009] The proximity switch mounting plate is mounted on the top of the slide table in a sliding and adjustable manner and is used to finely adjust the distance between the proximity switch and the target.

[0010] The proximity switch comprises a door closing proximity switch and a door opening proximity switch, and the door closing proximity switch and the door opening proximity switch are respectively and correspondingly mounted on two groups of bases.

[0011] The targets include a door closing detection target and a door opening detection target. The door closing detection target and the door opening detection target are respectively arranged and installed on the top edge of the base plate and are located on the same circumference line of the door body rotation axis.

[0012] The door closing detection target receives a signal from a door closing proximity switch in the proximity switch and feeds back a door closing position signal.

[0013] The door opening detection target receives a signal from a door opening proximity switch in the proximity switch and feeds back a door opening position signal.

[0014] The utility model has the following beneficial effects:

[0015] 1. The proximity switch device of the utility model occupies a small space and meets the requirements of on-site installation. The device is fixed to the connecting plate by adjusting bolts, so that the proximity switch can be moved longitudinally and transversely and positioned flexibly. The device is easy to install and maintain.

[0016] 2. The proximity switch device of the utility model has improved strength and is more solid. The proximity switch target is welded on the base, which is more solid and avoids damage to the proximity switch target caused by squeezing, collision and deformation by the ship.

[0017] 3. The utility model has high adjustment precision. The adjustment range is increased from the general ±20cm to ±30cm, the adjustment range is larger, the precision is higher, and it can be applied to multiple scene adjustments. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0019] Figure 2 It is a three-dimensional diagram of the overall structure of the utility model with a protective cover.

[0020] Figure 3 Detailed schematic diagram of the detection part of the utility model

[0021] Figure 4 The three-dimensional diagram of the protective cover of the utility model

[0022] Figure 5 The three-dimensional diagram of the overall bracket device of the utility model

[0023] Figure 6 It is a three-dimensional diagram of the door closing state detection device of the utility model.

[0024] Figure 7 It is a three-dimensional diagram of the door opening status detection device of the utility model.

[0025] In the figure: bottom plate 1, base 2, slide 3, proximity switch mounting plate 4, proximity switch 5, protective cover 6, main bracket 7, base plate 8, target 9, AB pull rod 10, connecting plate 11, door body 12;

[0026] Positioning through hole 101;

[0027] Door closing proximity switch 501, door opening proximity switch 502;

[0028] Wiring groove 601, limiting groove 602;

[0029] Bracket 701, fixing screw 702, through hole 703;

[0030] Door closing detection target 901 and door opening detection target 902. DETAILED DESCRIPTION

[0031] The embodiments of the present utility model are further described below in conjunction with the accompanying drawings.

[0032] Embodiment 1:

[0033] Reference Figure 1-7 A switch final detection device for a ship lock miter gate suitable for large-scale open-tooth transmission, comprising a bottom plate 1, which is fixed to the top of a connecting plate 11 on the AB pull rod 10 of the miter gate through a general bracket 7 at the bottom end; two groups of bases 2 are fixed to the middle part of the top of the bottom plate 1, and a protective cover 6 for covering the base 2 is fixed to the periphery of the base 2 and located on the top of the bottom plate 1; a base plate 8 is fixed to the top of the door body 12 on the opposite side of the bottom plate 1; a proximity switch mounting piece 4 is installed on the top of each group of bases 2 through a slide 3, and each group of proximity switch mounting pieces 4 is respectively installed with a proximity switch 5, and two groups of targets 9 for detection by the proximity switch 5 are installed above the base plate 8. By adopting the above-mentioned detection device, the open and closed final positions of the miter gate can be reliably detected, the probability of the final failure of the miter gate switch is effectively reduced, and the time for adjusting the final detection device of the miter gate switch is shortened; after adopting the optimization device, by monitoring the operating status, the position of the miter gate is within the normal range when the miter gate switch is finally opened and closed, and the sensor works stably, which fully ensures the safe and efficient operation of the miter gate.

[0034] Furthermore, the bottom plate 1 is drilled with a plurality of positioning through holes 101, and the bottom of the base 2 is fixedly connected to the bottom plate 1 by penetrating the positioning through holes 101. By adopting the positioning through holes 101, the initial positioning connection between the bottom plate 1 and the base 2 can be achieved, ensuring the rapidity of adjusting the position of the base 2 to a large extent.

[0035] Furthermore, the protective cover 6 is provided with a wiring groove 601 and a limiting groove 602. The limiting groove 602 is used for positioning and assembling the protective cover 6 and the main bracket 7. The wiring groove 601 can guide the electrical circuit in the device to the outside, thereby improving the aesthetics of the device. The limiting groove 602 can accurately position the protective cover 6 on the main bracket 7, thereby ensuring the convenience of disassembling the protective cover to adjust the device.

[0036] Furthermore, the main bracket 7 includes a bracket 701 and a fixing screw 702 for fixing with the connecting plate 11, and the lower part of the bracket 701 is fixedly connected with the fixing screw 702 by a screw passing through a through hole 703. The main bracket 7 can be reliably fixed to the top of the connecting plate on the AB pull rod of the miter gate through the bracket 701, thereby ensuring the reliability of the fixing.

[0037] Furthermore, the proximity switch mounting plate 4 is slidably mounted on the top of the slide 3 and is used to finely adjust the distance between the proximity switch 5 and the target 9. Through the above-mentioned mounting adjustment structure, it is ensured that the mounting position of the proximity switch 5 can be conveniently adjusted to adapt to different detection positions and detection accuracy requirements, thereby improving the detection accuracy.

[0038] Further, the proximity switch 5 includes a door closing proximity switch 501 and a door opening proximity switch 502, and the door closing proximity switch 501 and the door opening proximity switch 502 are respectively installed on two groups of bases 2. The door closing proximity switch 501 and the door opening proximity switch 502 can respectively realize the detection requirements of the door body closing and opening.

[0039] Furthermore, the target 9 includes a door closing detection target 901 and a door opening detection target 902, which are respectively arranged and installed on the top edge of the substrate 8 and located on the same circumference of the door body shaft. The above-mentioned target 9 can be used to cooperate with the proximity switch 5 to realize the closing and opening end point determination of the door body.

[0040] Furthermore, the door closing detection target 901 receives the signal of the door closing proximity switch 501 in the proximity switch 5 and feeds back the door closing position signal.

[0041] Furthermore, the door opening detection target 902 receives the signal of the door opening proximity switch 502 in the proximity switch 5 and feeds back the door opening position signal.

[0042] Embodiment 2:

[0043] See also Figure 1 The newly designed proximity switch 5 is installed on the slide 3 through the proximity switch mounting piece 4. When the relative position of the proximity switch 5 and the target 9 in the final state of the miter gate switch changes due to external factors, the relative position of the proximity switch 5 and the target 9 can be quickly adjusted through the slide 3, saving maintenance time, and the adjustment positioning accuracy is high, and it can be accurately adjusted to the required position. After the optimization device is adopted, it can be used for a long time without maintenance, ensuring the stability of the detection device.

[0044] See also Figure 2 , due to the harsh working environment of the switch terminal detection device operating in a large high-head single-stage ship lock, according to the environment of the proximity switch, the equipment needs to have certain rain protection and anti-collision functions. Considering that the detection device is installed outdoors, it is necessary to ensure that the detection device works stably and is resistant to rain corrosion. The sensor and the target are on the two moving gates. At this time, if the size of the detection device is wider than the size of the gate, there is a risk of collision with the ship moving in the lock chamber. Therefore, the design device must be small and not protrude from the gate.

[0045] The specific working process and principle of the device of the utility model are as follows:

[0046] When the miter gate is about to reach the final state of the switch, the proximity switch sends a signal to stop the opening and closing machine of the miter gate, and the miter gate stops at the specified position. That is to say, the relative distance between the proximity switch and the target does not change when the switch is about to end, and the miter gate can stop at the specified position every time.

Claims

1. A switch final detection device for a ship lock miter gate suitable for large-scale gear transmission, characterized in that: The invention comprises a bottom plate (1), wherein the bottom plate (1) is fixed to the top of a connecting plate (11) on an AB pull rod (10) of a miter gate through a general bracket (7) at the bottom end; two groups of bases (2) are fixed to the middle part of the top of the bottom plate (1); a protective cover (6) for covering the bases (2) is fixed to the periphery of the bases (2) and located on the top of the bottom plate (1); a base plate (8) is fixed to the top of a door body (12) on the opposite side of the bottom plate (1); a proximity switch mounting plate (4) is mounted on the top of each group of bases (2) through a slide (3), and each group of proximity switch mounting plates (4) is respectively mounted with a proximity switch (5); and two groups of targets (9) for detection by the proximity switch (5) are mounted above the base plate (8).

2. According to claim 1, a switch final detection device for a ship lock miter gate suitable for large-scale toothed transmission, characterized in that: A plurality of groups of positioning through holes (101) are drilled on the bottom plate (1), and the bottom of the base (2) is fixedly connected to the bottom plate (1) by screws penetrating the positioning through holes (101).

3. According to claim 1, a switch final detection device for a ship lock miter gate suitable for large-scale toothed transmission, characterized in that: The protective cover (6) is provided with a wiring groove (601) and a limiting groove (602), and the limiting groove (602) is used for positioning and assembling the protective cover (6) and the main bracket (7).

4. According to claim 1, a switch final detection device for a ship lock miter gate suitable for large-scale toothed transmission, characterized in that: The main bracket (7) comprises a bracket (701) and a fixing screw (702) for being fixedly connected to the connecting plate (11); the lower part of the bracket (701) is fixedly connected to the fixing screw (702) via a through hole (703).

5. According to claim 1, a ship lock miter gate switch final detection device suitable for large-scale open gear transmission, characterized in that: The proximity switch mounting plate (4) is mounted on the top of the slide table (3) in a sliding and adjustable manner, and is used to finely adjust the distance between the proximity switch (5) and the target (9).

6. According to claim 1, a ship lock miter gate switch final detection device suitable for large-scale open gear transmission, characterized in that: The proximity switch (5) comprises a door closing proximity switch (501) and a door opening proximity switch (502), and the door closing proximity switch (501) and the door opening proximity switch (502) are respectively mounted on two groups of bases (2).

7. According to claim 5, a switch final detection device for a ship lock miter gate suitable for large-scale gear transmission, characterized in that: The targets (9) include a door closing detection target (901) and a door opening detection target (902), wherein the door closing detection target (901) and the door opening detection target (902) are respectively arranged and installed at the top edge of the base plate (8) and are located on the same circumference line of the door body rotation axis.

8. According to claim 7, a switch final detection device for a ship lock miter gate suitable for large-scale toothed transmission, characterized in that: The door closing detection target (901) receives a signal from a door closing proximity switch (501) in the proximity switch (5) and provides feedback of a door closing completion signal.

9. According to claim 7, a switch final detection device for a ship lock miter gate suitable for large-scale toothed transmission, characterized in that: The door opening detection target (902) receives a signal from a door opening proximity switch (502) in the proximity switch (5) and provides feedback of a door opening completion signal.

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