Meshing type molten steel sampling device
By designing a meshing type water-sampling device, the linkage mechanism between linear bearings and screws is used to realize vacuum sampling of the molten steel, solving the problem that existing devices cannot achieve vacuum sampling, and improving the purity of the sample and the sampling process. Security.
Patent Information
- Application Number
- CN202420506113.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-03-14
AI Technical Summary
The existing molten steel sampling device cannot achieve vacuum sampling, resulting in the sample being contaminated by air, and the boom is prone to bend and causing the sampling cup to bump.
A meshed type water-steel sampling device is designed, using the linkage mechanism of linear bearings and screws to realize the predetermined trajectory movement of the fifth bracket and the vertical movement of the rack plate. Combined with the horizontal movement of the fourth bracket car, the second bracket is realized. precise positioning and vacuum sampling of molten steel.
The vacuum sampling of molten steel is realized, and the sample is avoided from being polluted by air. The device is simple to operate and has good use effect.
Smart Images

Figure CN222529015U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of steel smelting equipment, and in particular relates to a meshing-type molten steel sampling device. Background Art
[0002] At present, the chemical composition, gas content and inclusion composition of molten steel are important references for process control in the steelmaking process. Therefore, extracting a certain amount of molten steel from the ladle as a sample has become an important process in the steel production process. The usual molten steel sampler includes a suspension rod, a vertical rod and a sampling cup. The sampling cup is fixed at one end of the vertical rod, and the other end of the vertical rod is flexibly connected to the suspension rod. When in use, the operator grabs the suspension rod to immerse the sampling cup in the molten steel, and then takes out the sampling cup filled with molten steel. After the molten steel solidifies, the corresponding physical and chemical properties are tested so that the process parameters can be adjusted in time. Since the sampler is far away from the ladle opening, the suspension rod usually has a certain inclination angle. Under the action of the gravity torque of the sampling cup, the slender suspension rod will bend. In this way, the sampling cup may bump into the lining material of the ladle, and the existing technical device cannot achieve the purpose of vacuum sampling.
[0003] Document CN201420319410.8 discloses a mobile clean molten steel sampling device in a smelting process, which includes a sampling steel cup, a spring, a pressure plate, a positioning rod, a crossbar, a nut, a screw, a motor, a bracket, a sampling vehicle, a sliding sleeve, a connecting rod, a rotating shaft, a curved clamping plate, a curved tooth, a guide rail and a pin. Although the device can realize automatic control and achieve the goal of quickly extracting molten steel, it cannot realize vacuum sampling. Document CN201520751214.2 discloses a molten steel sampler, which includes a vertical pole, a sampling cup, an outer suspension rod, an inner suspension rod, a clip, a hinge shaft, a torsion spring, a chuck, a plug and a slider. Although the device can adjust the length of the suspension rod and the vertical pole, it cannot realize vacuum sampling. Document CN201911001221.X discloses a continuous molten steel sampler of different depths, which includes an outer sleeve, a slider, a control rod, a support rod, a connecting plate, a wire rope, a driving wheel, a driven wheel, a motor, a lifting plate, a gear, a rack, a mounting frame, a base, a rotating wheel and a lead screw. Although the device can quickly extract molten steel samples of different depths, it cannot achieve vacuum sampling. Utility Model Content
[0004] In order to overcome one or more problems existing in the prior art, the utility model provides a molten steel sampling device based on a meshing type. The use of linear bearings can realize the movement of the fifth bracket according to a predetermined trajectory, and the use of screws can realize the linkage of the working block, linear bearings, the third bracket and the rack plate; the use of the fourth bracket car can realize both the relative setting of the first bracket and the horizontal movement of the device; the combined use of the first bracket, rolling bearings, rotating shaft and gear can realize the vertical movement of the rack plate; the combined use of the third bracket and the fifth bracket can realize both the precise positioning of the second bracket and the vacuum sampling of molten steel. Therefore, the use effect of the device of the utility model is relatively good.
[0005] The technical solution adopted by the utility model to solve its technical problems is as follows.
[0006] The meshing type molten steel sampling device provided by the utility model comprises: four first brackets, a second bracket, a third bracket, a fourth bracket, a fifth bracket, two rack plates, seventy-six screws, eight linear bearings, a working block, eight gears, four rotating shafts, eight rolling bearings, four wheels and twenty hinges;
[0007] The first bracket is composed of a first body, two first bosses and a second boss connected together, the first body, the first boss and the second boss are all rectangular parallelepiped symmetrical structures, the two first bosses are simultaneously located on the left end surface of the first body, and the second boss is located on the right end surface of the first body; a rectangular parallelepiped through groove can be formed between the two first bosses, and the seventh boss of the fourth bracket is penetrated in the through groove; the first boss is symmetrically provided with four cylindrical first through holes, and the screw is penetrated in the first through hole; the rear end surface of the second boss is symmetrically provided with two cylindrical first grooves, and the rolling bearing is penetrated in the first groove; a cylindrical second through hole is provided at the axial position of the first groove, and the bearing section of the rotating shaft is penetrated in the second through hole;
[0008] The second bracket is composed of a third body and a third boss, the third body and the third boss are both cylindrical symmetrical structures, and the third boss is located at the lower end surface of the third body; a truncated cone-shaped fourth through hole is opened at the axial position of the third body, and the tenth boss of the fifth bracket is penetrated in the fourth through hole; a truncated cone-shaped second groove is opened on the upper end surface of the third boss, and the tenth boss of the fifth bracket is penetrated in the second groove, and the second groove and the fourth through hole are coaxially connected;
[0009] The third bracket is composed of a fifth body and four fifth bosses, the fifth body and the fifth bosses are both rectangular parallelepiped symmetrical structures, and the four fifth bosses are simultaneously located on the upper end surface of the fifth body; a fifth cylindrical through hole is provided in the middle of the fifth body, and the third boss of the second bracket is penetrated in the fifth through hole; a sixth cylindrical through hole is provided at the upper end of the fifth boss, and the screw is penetrated in the sixth through hole;
[0010] The fourth bracket is composed of a sixth body, four sixth bosses and four seventh bosses, the sixth body, the sixth boss and the seventh boss are all rectangular symmetrical structures, the four sixth bosses are simultaneously located on the lower end surface of the sixth body, and the four seventh bosses are respectively located on the lower end surfaces of the four sixth bosses; a rectangular seventh through hole is provided in the middle position of the sixth body, and the fifth bracket is penetrated in the seventh through hole; a rectangular third groove is provided on the lower end surface of the seventh boss, and the wheel is penetrated in the third groove; a cylindrical eighth through hole is provided on the front and rear sides of the third groove, respectively, and the hinge is penetrated in the eighth through hole; four first screw holes are symmetrically provided on the seventh boss, and the screws are screwed in the first screw holes;
[0011] The fifth bracket is composed of an eighth body, four ninth bosses and a tenth boss connected together, the eighth body is a rectangular parallelepiped symmetrical structure, the four ninth bosses are simultaneously located on the upper end surface of the eighth body, and the tenth boss is located on the lower end surface of the eighth body; the ninth boss is a cylindrical symmetrical structure, which is used to penetrate the tenth through hole of the linear bearing; the tenth boss is a truncated cone symmetrical structure, which is used to penetrate the fourth through hole and the second groove of the second bracket;
[0012] The rack plate is composed of a second body and a plurality of first racks connected together, the second body is a rectangular parallelepiped symmetrical structure, the plurality of first racks are evenly located on the left end surface of the second body, and are used to mesh with the second rack of the gear; the second body is symmetrically provided with four cylindrical third through holes, and the screws are passed through the third through holes;
[0013] The linear bearing is composed of a seventh body and an eighth boss connected together, and the eighth boss is located on the upper end surface of the seventh body; the seventh body is a rectangular parallelepiped symmetrical structure, and the seventh body is symmetrically provided with four cylindrical ninth through holes, and the screws are penetrated in the ninth through holes; the eighth boss is a cylindrical symmetrical structure, and a cylindrical tenth through hole is provided at the axis position of the eighth boss, and the ninth boss of the fifth bracket is penetrated in the tenth through hole, and the tenth through hole also runs through the seventh body; a retaining frame, a ball and a retaining ring are also provided in the eighth boss, and a plurality of the balls are evenly provided in the retaining frame, and the retaining rings are provided at both ends of the retaining frame;
[0014] The working block is a symmetrical rectangular structure, and the front and rear end faces of the working block are respectively provided with two second screw holes, and the screws are screwed into the second screw holes; the left and right end faces of the working block are respectively provided with four third screw holes, and the screws are screwed into the third screw holes; the upper end face of the working block is symmetrically provided with four cylindrical eleventh through holes, and the eighth boss of the linear bearing is passed through the eleventh through hole; four fourth screw holes are evenly provided around the eleventh through hole, and the screws are screwed into the fourth screw holes.
[0015] In some embodiments, the screw is composed of a coaxial fourth body and a fourth boss, the fourth body and the fourth boss are both cylindrical symmetrical structures, and the fourth boss is located on the right end face of the fourth body; the end of the fourth boss is provided with a thread for screwing into the first screw hole of the fourth bracket, the second screw hole, the third screw hole or the fourth screw hole of the working block.
[0016] In some embodiments, the gear is a cylindrical symmetrical structure, a regular octahedral twelfth through hole is provided at the axial position of the gear, and the locking section of the rotating shaft is passed through the twelfth through hole; the gear is evenly provided with a plurality of second racks along the circumferential direction for meshing with the first rack of the rack plate.
[0017] In some embodiments, the rotating shaft is composed of bearing sections located at both ends and a locking section located in the middle, the bearing section is a cylindrical symmetrical structure, used to pass the rolling bearing; the locking section is a regular octahedron symmetrical structure, used to pass the twelfth through hole of the gear; the locking section is symmetrically provided with four cylindrical thirteenth through holes, and the hinge is passed through the thirteenth through hole.
[0018] In some embodiments, the rolling bearing, the wheel and the hinge are all standard parts.
[0019] The beneficial effects of the utility model are as follows:
[0020] 1) The meshing-type molten steel sampling device provided by the utility model includes four first brackets, a second bracket, a third bracket, a fourth bracket, a fifth bracket, two rack plates, seventy-six screws, eight linear bearings, a working block, eight gears, four rotating shafts, eight rolling bearings, four wheels and twenty hinges. Since the materials are common and easy to process and shape, the manufacturing cost of the device of the utility model is relatively low.
[0021] 2) When the utility model is used, the four rotating shafts are rotated forward at the same time to raise the third bracket, and the fourth bracket car is moved in the horizontal direction so that the third bracket and the second bracket can face the ladle; at the same time, the four rotating shafts are rotated reversely to lower the third bracket, and the second bracket is passed through the slag layer and completely immersed in the molten steel, and the fifth bracket is moved upward along the eight tenth through holes of the eight linear bearings, and the tenth boss of the fifth bracket is pulled out from the fourth through hole and the second groove of the second bracket. In this way, the molten steel will fill the second groove and the fourth through hole of the second bracket. Therefore, the operation of the utility model device is relatively simple.
[0022] 3) The device of the utility model is designed with a symmetrical structure. The use of linear bearings can realize the movement of the fifth bracket according to a predetermined trajectory, and the use of screws can realize the linkage of the working block, linear bearings, the third bracket and the rack plate; the use of the fourth bracket car can realize both the relative setting of the first bracket and the horizontal movement of the device; the combined use of the first bracket, rolling bearings, rotating shaft and gear can realize the vertical movement of the rack plate; the combined use of the third bracket and the fifth bracket can realize both the precise positioning of the second bracket and the vacuum sampling of molten steel. Therefore, the use effect of the device of the utility model is relatively good.
[0023] The meshing-type molten steel sampling device provided by the utility model can achieve the purpose of vacuum sampling of molten steel. The device of the utility model has the characteristics of low manufacturing cost, simple operation and good use effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the main structure of the meshing-type molten steel sampling device of the utility model before sampling;
[0025] Figure 2 It is a left-side structural schematic diagram of the meshing-type molten steel sampling device of the utility model before sampling;
[0026] Figure 3 It is a schematic diagram of the top view of the structure of the meshing type molten steel sampling device of the utility model before sampling;
[0027] Figure 4It is a schematic diagram of the main structure of the meshing-type molten steel sampling device of the utility model during sampling;
[0028] Figure 5 It is a left-side structural schematic diagram of the meshing-type molten steel sampling device of the utility model during sampling;
[0029] Figure 6 This is a schematic diagram of the main structure of the first bracket of the utility model;
[0030] Figure 7 It is a schematic diagram of the top view of the structure of the first bracket of the utility model;
[0031] Figure 8 It is a left-side structural schematic diagram of the rack plate of the utility model;
[0032] Fig. 9 This is a schematic diagram of the main structure of the second bracket of the utility model;
[0033] Fig.10 It is a schematic diagram of the top view of the second bracket of the utility model;
[0034] Fig.11 This is a schematic diagram of the main structure of the screw of the utility model;
[0035] Fig.12 This is a schematic diagram of the main structure of the third bracket of the utility model;
[0036] Fig.13 It is a schematic diagram of the top view of the structure of the third bracket of the utility model;
[0037] Fig.14 This is a schematic diagram of the main structure of the fourth bracket and the wheel after being assembled in the utility model;
[0038] Fig.15 It is a left-side structural schematic diagram of the fourth bracket and the wheel of the utility model after being assembled;
[0039] Fig.16 This is a bottom view of the structure after the fourth bracket and the wheels of the utility model are assembled;
[0040] Fig.17 This is a schematic diagram of the main structure of the linear bearing of the utility model;
[0041] Fig.18 It is a schematic diagram of the top view of the linear bearing of the utility model;
[0042] Fig.19 This is a schematic diagram of the main structure of the working block of the utility model;
[0043] Fig. 20It is a left-side structural schematic diagram of the working block of the utility model;
[0044] Fig.21 It is a top view structural schematic diagram of the working block of the utility model;
[0045] Fig. 22 This is a schematic diagram of the main structure of the gear of the utility model;
[0046] Fig.23 It is a left-side structural schematic diagram of the rotating shaft of the utility model;
[0047] Fig.24 This is a schematic diagram of the main structure of the fifth bracket of the utility model;
[0048] Fig.25 It is a schematic diagram of the rotating shaft of the utility model rotating in the forward direction;
[0049] Fig.26 It is a schematic diagram of the rotating shaft of the utility model rotating in the opposite direction.
[0050] Description of the accompanying drawings: 1-first bracket; 101-first body; 102-first boss; 103-second boss; 104-first through hole; 105-first groove; 106-second through hole; 107-through groove; 2-rack plate; 201-second body; 202-first rack; 203-third through hole; 3-second bracket; 301-third body; 302-third boss; 303-fourth through hole; 304-second groove; 4-screw; 401-fourth body; 402-fourth boss; 5-third bracket; 501-fifth body; 502-fifth boss; 503-fifth through hole; 504-sixth through hole; 6-fourth bracket; 601-sixth body; 602-sixth boss; 60 3-seventh boss; 604-seventh through hole; 605-first screw hole; 606-eighth through hole; 607-third groove; 7-linear bearing; 701-seventh body; 702-eighth boss; 703-ninth through hole; 704-tenth through hole; 8-working block; 801-second screw hole; 802-third screw hole; 803-eleventh through hole; 804-fourth screw hole; 9-gear; 901-second rack; 902-twelfth through hole; 10-rotating shaft; 1001-positioning section; 1002-bearing section; 1003-thirteenth through hole; 11-fifth bracket; 1101-eighth body; 1102-ninth boss; 1103-tenth boss; 12-rolling bearing; 13-wheel; 14-hinge. DETAILED DESCRIPTION
[0051] The content of the utility model is described in detail below through examples and drawings. The examples are only used to understand the utility model, but are not intended to limit the content of the utility model.
[0052] Combination Figures 1 to 5 As shown, the utility model provides a molten steel sampling device based on meshing type, which includes four first brackets 1, a second bracket 3, a third bracket 5, a fourth bracket 6, a fifth bracket 11, two rack plates 2, seventy-six screws 4, eight linear bearings 7, a working block 8, eight gears 9, four rotating shafts 10, eight rolling bearings 12, four wheels 13 and twenty hinges 14; wherein, the four seventh bosses 603 of the fourth bracket 6 are penetrated in the four through grooves 107 of the four first brackets 1 and are connected by the thirty-two screws 4; eight rolling bearings 12 are installed in the eight first grooves 105 of the four first brackets 1, and eight bearing sections 1002 of the four rotating shafts 10 are penetrated in the eight rolling bearings 12; the four positioning sections 1001 of the four rotating shafts 10 are penetrated with eight gears 9 and are positioned by the sixteen hinges 14; the eight gears 9 and the two rack plates 2 are positioned by the second The rack 901 is meshed with the first rack 202, and the working block 8 is inserted between the two rack plates 2 and connected by the eight screws 4; the working block 8 is also inserted between the four fifth bosses 502 of the third bracket 5 and connected by the four screws 4, and the third boss 302 of the second bracket 3 is inserted into the fifth through hole 503 of the third bracket 5; the eight eighth bosses 702 of the eight linear bearings 7 are inserted into the four eleventh through holes 803 of the working block 8 and connected by the thirty-two screws 4; the four ninth bosses 1102 of the fifth bracket 11 are inserted into the eight tenth through holes 704 of the eight linear bearings 7, and the tenth boss 1103 of the fifth bracket 11 is inserted into the fourth through hole 303 and the second groove 304 of the second bracket 3; the four wheels 13 are inserted into the four third grooves 607 of the fourth bracket 6 and are hinged by the four hinges 14.
[0053] The utility model provides an assembly method of a meshing-type molten steel sampling device:
[0054] Combination Figures 1 to 24 As shown, firstly, four wheels 13 are inserted into the four third grooves 607 of the fourth bracket 6, and the four axial holes of the four wheels 13 are aligned with the four eighth through holes 606 of the fourth bracket 6, and then one hinge 14 is installed in each of the four groups of aligned through holes, so that the fourth bracket 6 and the four wheels 13 can be assembled into a fourth bracket vehicle;
[0055] Then, the eight eighth bosses 702 of the eight linear bearings 7 are inserted into the four eleventh through holes 803 of the working block 8, and the thirty-two ninth through holes 703 of the eight linear bearings 7 are aligned with the sixteen fourth screw holes 804 of the working block 8, and then the thirty-two screws 4 are passed through the thirty-two ninth through holes 703 and screwed into the sixteen fourth screw holes 804, so that the eight linear bearings 7 and the working block 8 can be assembled by the thirty-two screws 4;
[0056] Then, the four ninth bosses 1102 of the fifth bracket 11 are inserted into the eight tenth through holes 704 of the eight linear bearings 7, and then the four fifth bosses 502 of the third bracket 5 are arranged outside the front and rear end surfaces of the working block 8, and the four sixth through holes 504 of the third bracket 5 and the four second screw holes 801 of the working block 8 are aligned, and then the four screws 4 are passed through the four sixth through holes 504 and screwed into the four second screw holes 801, so that the third bracket 5 and the working block 8 can be assembled by the four screws 4;
[0057] Then, the four locking sections 1001 of the four rotating shafts 10 are inserted into the eight twelfth through holes 902 of the eight gears 9, and then one hinge 14 is installed in each of the sixteen thirteenth through holes 1003 of the four rotating shafts 10. In this way, the four rotating shafts 10 and the eight gears 9 can be assembled.
[0058] Then, one rolling bearing 12 is installed in each of the eight first grooves 105 of the four first brackets 1, and then the four first brackets 1 are arranged opposite to each other in pairs, and then the eight bearing sections 1002 of the four rotating shafts 10 are inserted into the eight rolling bearings 12, so that the four first brackets 1, the eight rolling bearings 12 and the four rotating shafts 10 can be assembled;
[0059] Then, the four through slots 107 of the four first brackets 1 are sleeved outside the four seventh bosses 603 of the fourth bracket 6, and the thirty-two first through holes 104 of the four first brackets 1 are aligned with the sixteen first screw holes 605 of the fourth bracket 6, and then the thirty-two screws 4 are passed through the thirty-two first through holes 104 and screwed into the sixteen first screw holes 605, so that the four first brackets 1 and the fourth bracket 6 can be assembled by the thirty-two screws 4;
[0060] Then, the two rack plates 2 are respectively arranged outside the left and right end surfaces of the working block 8, and the eight third through holes 203 of the two rack plates 2 are aligned with the eight third screw holes 802 of the working block 8, and then the eight screws 4 are passed through the eight third through holes 203 and screwed into the eight third screw holes 802. In this way, the two rack plates 2 and the working block 8 can be assembled by the eight screws 4;
[0061] Then, the four rotating shafts 10 are rotated simultaneously so as to engage the eight gears 9 and the two rack plates 2, and then the third boss 302 of the second bracket 3 is inserted into the fifth through hole 503 of the third bracket 5, and finally the tenth boss 1103 of the fifth bracket 11 is inserted into the fourth through hole 303 and the second groove 304 of the second bracket 3. In this way, the whole device is assembled and can be put into use.
[0062] The definition rules of the rotation direction of the rotating shaft of the meshing type molten steel sampling device provided by the utility model are as follows:
[0063] like Figures 1 to 5 As shown, since the four locking segments 1001 of the four rotating shafts 10 are inserted into the eight twelfth through holes 902 of the eight gears 9, the eight gears 9 can be driven to rotate by rotating the four rotating shafts 10, thereby driving the two rack plates 2 and the third bracket 5 to synchronously perform lifting and lowering movements; the two rotating shafts 10 located on the left side of the rack plate 2 are defined as A and B, respectively, and the two rotating shafts 10 located on the right side of the rack plate 2 are defined as C and D, respectively;
[0064] like Fig.25 As shown, by rotating A and B in the counterclockwise direction at the same time and rotating C and D in the clockwise direction at the same time, the two rack plates 2 and the third bracket 5 can be driven to rise simultaneously, so this rotation direction is defined as the positive rotation of the rotating shaft 10; on the contrary, Fig.26 As shown, by rotating A and B in the clockwise direction at the same time and rotating C and D in the counterclockwise direction at the same time, the two rack plates 2 and the third bracket 5 can be driven to descend at the same time, so this rotation direction is defined as the reverse rotation of the rotating shaft 10.
[0065] The utility model provides a technical means for realizing vacuum sampling based on the meshing type molten steel sampling device:
[0066] Since the fourth through hole 303 and the second groove 304 of the second bracket 3 are both truncated cone-shaped, and the tenth boss 1103 of the fifth bracket 11 is also truncated cone-shaped, the tenth boss 1103 of the fifth bracket 11 can just be inserted into the fourth through hole 303 and the second groove 304 of the second bracket 3; since the fourth through hole 303 and the second groove 304 of the second bracket 3 are used to hold molten steel, and the third body 301 and the third boss 302 of the second bracket 3 are immersed in the molten steel before the fifth bracket 11 is immersed in the molten steel, The tenth boss 1103 of the fifth bracket 11 is always inserted into the fourth through hole 303 and the second groove 304 of the second bracket 3. Since the tenth boss 1103 of the fifth bracket 11 can perfectly fit with the fourth through hole 303 and the second groove 304 of the second bracket 3, there is no air in the fourth through hole 303 and the second groove 304 of the second bracket 3, that is, the fourth through hole 303 and the second groove 304 of the second bracket 3 are in a vacuum state, so that the molten steel obtained will not be contaminated by the air.
[0067] The use method of the meshing-type molten steel sampling device provided by the utility model:
[0068] First, the four rotating shafts 10 are rotated forward at the same time to raise the third bracket 5, and then the fourth bracket vehicle is moved horizontally so that the third bracket 5 and the second bracket 3 can face the ladle, and ensure that the tenth boss 1103 of the fifth bracket 11 is always inserted into the fourth through hole 303 and the second groove 304 of the second bracket 3, as shown in FIG. Figures 1 to 3 As shown; then the four rotating shafts 10 are rotated in the opposite direction at the same time to lower the third bracket 5, and the second bracket 3 is passed through the slag layer and completely immersed in the molten steel, and then the fifth bracket 11 is moved upward along the eight tenth through holes 704 of the eight linear bearings 7, and the tenth boss 1103 of the fifth bracket 11 is pulled out from the fourth through hole 303 and the second groove 304 of the second bracket 3, so that the molten steel will fill the second groove 304 and the fourth through hole 303 of the second bracket 3, as shown. Figure 4 and Figure 5 shown.
[0069] Supplementary explanation: The meshing-type molten steel sampling device provided by the utility model is designed with a symmetrical structure. First, according to the diameter specification of the ladle, the setting height of the ladle and the actual depth of the molten steel, multiple specifications of the utility model device should be designed and manufactured to match it; at the same time, it should be ensured that the tenth boss 1103 of the fifth bracket 11 can perfectly fit with the fourth through hole 303 and the second groove 304 of the second bracket 3, so as to realize vacuum sampling of molten steel, and then realize the authenticity and reliability of the detection data.
[0070] It can be seen from the embodiments that the meshing-type molten steel sampling device provided by the utility model can achieve the purpose of vacuum sampling of molten steel. The device of the utility model has the characteristics of low manufacturing cost, simple operation and good use effect.
[0071] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein.
Claims
1. A molten steel sampling device based on meshing, characterized in that: The meshing-type molten steel sampling device comprises: four first brackets (1), a second bracket (3), a third bracket (5), a fourth bracket (6), a fifth bracket (11), two rack plates (2), seventy-six screws (4), eight linear bearings (7), a working block (8), eight gears (9), four rotating shafts (10), eight rolling bearings (12), four wheels (13) and twenty hinges (14), wherein: The first bracket (1) is composed of a first body (101), two first bosses (102) and a second boss (103) connected together; the first body (101), the first boss (102) and the second boss (103) are all rectangular parallelepiped symmetrical structures; the two first bosses (102) are simultaneously located on the left end surface of the first body (101), and the second boss (103) is located on the right end surface of the first body (101); a rectangular parallelepiped through groove (107) can be formed between the two first bosses (102), and the through groove (107) is provided with the The seventh boss (603) of the fourth bracket (6); the first boss (102) is symmetrically provided with four cylindrical first through holes (104), and the screw (4) is passed through the first through holes (104); the rear end surface of the second boss (103) is symmetrically provided with two cylindrical first grooves (105), and the rolling bearing (12) is passed through the first grooves (105); a cylindrical second through hole (106) is provided at the axial position of the first groove (105), and the bearing section (1002) of the rotating shaft (10) is passed through the second through hole (106); The second bracket (3) is composed of a third body (301) and a third boss (302) connected together, the third body (301) and the third boss (302) are both cylindrical symmetrical structures, and the third boss (302) is located on the lower end surface of the third body (301); a truncated cone-shaped fourth through hole (303) is provided at the axial position of the third body (301), and the tenth boss (1103) of the fifth bracket (11) is penetrated in the fourth through hole (303); a truncated cone-shaped second groove (304) is provided on the upper end surface of the third boss (302), and the tenth boss (1103) of the fifth bracket (11) is penetrated in the second groove (304), and the second groove (304) and the fourth through hole (303) are coaxially connected; The third bracket (5) is composed of a fifth body (501) and four fifth bosses (502) connected together, the fifth body (501) and the fifth bosses (502) are both rectangular parallelepiped symmetrical structures, and the four fifth bosses (502) are simultaneously located on the upper end surface of the fifth body (501); a fifth cylindrical through hole (503) is provided in the middle of the fifth body (501), and the third boss (302) of the second bracket (3) is penetrated in the fifth through hole (503); a sixth cylindrical through hole (504) is provided at the upper end of the fifth boss (502), and the screw (4) is penetrated in the sixth through hole (504); The fourth bracket (6) is composed of a sixth body (601), four sixth bosses (602) and four seventh bosses (603) connected together; the sixth body (601), the sixth boss (602) and the seventh boss (603) are all rectangular parallelepiped symmetrical structures; the four sixth bosses (602) are simultaneously located on the lower end surface of the sixth body (601); the four seventh bosses (603) are respectively located on the lower end surfaces of the four sixth bosses (602); a seventh rectangular through hole (604) is provided in the middle of the sixth body (601); The fifth bracket (11) is inserted into the seventh through hole (604); a third rectangular groove (607) is formed on the lower end surface of the seventh boss (603), and the wheel (13) is inserted into the third groove (607); a cylindrical eighth through hole (606) is formed on the front and rear sides of the third groove (607), and the hinge (14) is inserted into the eighth through hole (606); the seventh boss (603) is symmetrically formed with four first screw holes (605), and the screws (4) are screwed into the first screw holes (605); The fifth bracket (11) is composed of an eighth body (1101), four ninth bosses (1102) and a tenth boss (1103) connected together; the eighth body (1101) is a rectangular parallelepiped symmetrical structure; the four ninth bosses (1102) are simultaneously located on the upper end surface of the eighth body (1101); the tenth boss (1103) is located on the lower end surface of the eighth body (1101); the ninth boss (1102) is a cylindrical symmetrical structure, which is used to penetrate the tenth through hole (704) of the linear bearing (7); the tenth boss (1103) is a truncated cone symmetrical structure, which is used to penetrate the fourth through hole (303) and the second groove (304) of the second bracket (3); The rack plate (2) is composed of a second body (201) and a plurality of first racks (202) connected together; the second body (201) is a rectangular parallelepiped symmetrical structure; the plurality of first racks (202) are evenly located on the left end surface of the second body (201) and are used to mesh with the second rack (901) of the gear (9); the second body (201) is symmetrically provided with four cylindrical third through holes (203); the screws (4) are inserted into the third through holes (203); The linear bearing (7) is composed of a seventh body (701) and an eighth boss (702) connected together, wherein the eighth boss (702) is located on the upper end surface of the seventh body (701); the seventh body (701) is a rectangular parallelepiped symmetrical structure, and the seventh body (701) is symmetrically provided with four cylindrical ninth through holes (703), and the screws (4) are penetrated in the ninth through holes (703); the eighth boss (702) is a cylindrical symmetrical structure. The structure comprises a cylindrical tenth through hole (704) at the axial position of the eighth boss (702), a ninth boss (1102) of the fifth bracket (11) is inserted into the tenth through hole (704), and the tenth through hole (704) also penetrates the seventh body (701); a retaining frame, a ball and a retaining ring are also provided in the eighth boss (702), a plurality of the balls are evenly arranged in the retaining frame, and the retaining rings are provided at both ends of the retaining frame; The working block (8) is a rectangular parallelepiped symmetrical structure. Two second screw holes (801) are respectively provided on the front and rear end faces of the working block (8), and the screws (4) are screwed into the second screw holes (801); four third screw holes (802) are respectively provided on the left and right end faces of the working block (8), and the screws (4) are screwed into the third screw holes (802); four cylindrical eleventh through holes (803) are symmetrically provided on the upper end face of the working block (8), and the eighth boss (702) of the linear bearing (7) is penetrated into the eleventh through hole (803); four fourth screw holes (804) are evenly provided around the eleventh through hole (803), and the screws (4) are screwed into the fourth screw holes (804).
2. The meshing type molten steel sampling device according to claim 1 is characterized in that: The screw (4) is composed of a fourth body (401) and a fourth boss (402) which are coaxially connected. The fourth body (401) and the fourth boss (402) are both cylindrical symmetrical structures. The fourth boss (402) is located on the right end surface of the fourth body (401). The end of the fourth boss (402) is provided with a thread for screwing into the first screw hole (605) of the fourth bracket (6), the second screw hole (801), the third screw hole (802) or the fourth screw hole (804) of the working block (8).
3. The meshing-type molten steel sampling device according to claim 1 is characterized in that: The gear (9) is a cylindrical symmetrical structure, a regular octagonal twelfth through hole (902) is provided at the axis position of the gear (9), and a locking section (1001) of the rotating shaft (10) is inserted into the twelfth through hole (902); the gear (9) is evenly provided with a plurality of second racks (901) along the circumferential direction, which are used to mesh with the first rack (202) of the rack plate (2).
4. The meshing-type molten steel sampling device according to claim 1 is characterized in that: The rotating shaft (10) is composed of bearing sections (1002) located at both ends and a locking section (1001) located in the middle, wherein the bearing section (1002) is a cylindrical symmetrical structure, and is used to penetrate the rolling bearing (12); the locking section (1001) is a regular octagonal symmetrical structure, and is used to penetrate the twelfth through hole (902) of the gear (9); the locking section (1001) is symmetrically provided with four cylindrical thirteenth through holes (1003), and the hinge (14) is penetrated in the thirteenth through hole (1003).
5. The meshing-type molten steel sampling device according to claim 1 is characterized in that: The rolling bearing (12), the wheel (13) and the hinge (14) are all standard parts.
Citation Information
Patent Citations
Continuous different-depth molten steel sampler and use method thereof
CN110763515A
Mobile clean molten steel sampling device in smelting process
CN203941033U
Molten steel sampler
CN204944887U