High-toughness high-strength mica tube

By embedding multi-layer steel wire mesh and fiber mortar layers in the mica tube, the shortcomings in toughness and strength of traditional mica tubes are solved, achieving high toughness and high strength effects, while maintaining insulation performance and simplifying the process.

CN222530118UActive Publication Date: 2025-02-25浙江荣泰电工器材股份有限公司
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Patent Information

Application Number
CN202421233592.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-01
Publication Date
2025-02-25
Estimated Expiration
2034-06-01

AI Technical Summary

Technical Problem

Traditional mica tubes have shortcomings in toughness and strength, which are difficult to meet the growing demand for high performance. At the same time, existing improvement methods often lead to degradation of insulation performance or complex preparation processes and high cost.

Method used

By embedding multi-layer steel wire mesh and fiber mortar layers in the inner and outer tubes of the mica tube, the buffering effect of the steel wire mesh and the high toughness of the fiber mortar can be used to improve the overall toughness and strength of the mica tube.

Benefits of technology

It effectively improves the toughness and strength of mica tubes, meets higher performance requirements, and maintains excellent insulation performance, simplifies the preparation process and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222530118U_ABST
Patent Text Reader

Abstract

The utility model discloses a high-toughness and high-strength mica tube, and belongs to the technical field of mica tubes, the high-toughness and high-strength mica tube comprises a mica tube main body, an inner tube is arranged in the mica tube main body, a middle tube is arranged in the mica tube main body and located outside the inner tube, and an outer tube is arranged in the mica tube main body and located outside the middle tube; a first high-strength assembly is arranged in the inner pipe, the first high-strength assembly comprises a first fiber mortar layer, and the first fiber mortar layer is arranged in the inner pipe; the mica tube is novel in design and ingenious in device, the multiple layers of steel wire meshes are embedded to mainly play a buffering role, the situation that the mica tube body is bent or broken in the using process is avoided, the overall reliability is effectively improved, and therefore the toughness and strength of the mica tube body are improved, the mica tube body can meet the requirement for higher performance, and the service life of the mica tube body is prolonged. Therefore, the excellent insulating property of the mica tube main body is maintained, the preparation process is simplified, the production cost is reduced, and the practicability of the device is greatly improved.
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Description

Technical Field

[0001] The present application relates to the technical field of mica tubes, and in particular to a mica tube with high toughness and high strength. Background Art

[0002] Mica tube pipe is a hard tubular insulating material made of peeled mica or mica paper with appropriate adhesive bonded to a single-sided reinforcement material and rolled. Mica tube has good electrical insulation performance and high mechanical strength. It is suitable for the insulation of electrode rods or outgoing mica sleeves in various electrical appliances, motors, electric smelting furnaces and other equipment. Compared with traditional ceramic tubes, it has the characteristics of easy control of wall thickness and taper, uniform discharge, and not easy to break. It is an ideal substitute for some ceramic tubes.

[0003] As an important insulating material, mica tube is widely used in electrical, electronic, aerospace and other fields. However, traditional mica tube materials have certain deficiencies in toughness and strength, and it is difficult to meet the growing high-performance demand. At present, in order to improve the toughness and strength of mica tubes, methods such as adding toughening agents and reinforcing fibers are usually adopted. However, these methods often lead to a decrease in the insulation performance of mica tubes, or the preparation process is complicated and the cost is high. Therefore, the existing methods for improving the toughness and strength of mica tubes often sacrifice other properties, and the preparation process is complicated and the cost is high.

[0004] For this purpose, the present application proposes a mica tube with high toughness and high strength. Utility Model Content

[0005] The present application proposes a high-toughness and high-strength mica tube to solve the problems raised in the above-mentioned background technology; by embedding multiple layers of steel wire mesh, it mainly plays a buffering role, thereby avoiding bending or breaking of the mica tube body during use, and effectively improving the overall reliability, thereby improving the toughness and strength of the mica tube body, so that it can meet higher performance requirements, that is, maintaining the excellent insulation performance of the mica tube body, and at the same time, simplifying the preparation process, reducing production costs, and greatly improving the practicability of the device.

[0006] In order to achieve the above purpose, this application adopts the following technical solutions:

[0007] A high-toughness and high-strength mica tube comprises a mica tube main body, an inner tube is arranged inside the mica tube main body, a middle tube is arranged inside the mica tube main body and outside the inner tube, an outer tube is arranged inside the mica tube main body and outside the middle tube, a high-strength component is arranged inside the inner tube, the high-strength component comprises a fiber mortar layer, and the fiber mortar layer is arranged inside the inner tube.

[0008] As a preferred embodiment, a high toughness component is arranged inside the inner tube and outside the fiber mortar layer one, and the high toughness component includes a steel wire mesh layer one, and the steel wire mesh layer one is arranged inside the inner tube and outside the fiber mortar layer one;

[0009] A fiber mortar layer 51 is arranged in the inner tube 2. The fiber mortar layer 51 is made of fiber mortar, which is lighter than metal and has better mechanical properties. Then, a wire mesh layer 61 is embedded in the fiber mortar layer 51. The wire mesh layer 61 is made of wire mesh and has the effect of buffering impact force, thereby improving the practicability of the device.

[0010] As a preferred embodiment, a high-strength second component is arranged inside the middle tube, and the high-strength second component includes a second fiber mortar layer, and the second fiber mortar layer is arranged inside the middle tube;

[0011] By providing the second fiber mortar layer 71 in the middle tube 3, the strength and toughness of the mica tube body 1 are further improved, thereby enhancing the practicability of the device.

[0012] As a preferred embodiment, a high-toughness second component is arranged inside the middle tube and outside the second fiber mortar layer, and the high-toughness second component includes a second steel mesh layer, and the second steel mesh layer is arranged inside the middle tube and outside the second fiber mortar layer;

[0013] By arranging the second fiber steel wire mesh layer 81 in the middle tube 3, the strength and toughness of the mica tube body 1 are further improved, thereby improving the practicability of the device.

[0014] As a preferred embodiment, a high-strength three-component is arranged inside the outer tube, and the high-strength three-component includes a fiber mortar layer three, and the fiber mortar layer three is arranged inside the outer tube;

[0015] By providing the fiber mortar layer 91 inside the outer tube 4, the strength and toughness of the mica tube body 1 are effectively improved, thereby improving the practicability of the device.

[0016] As a preferred embodiment, a high-toughness third component is arranged inside the outer tube and outside the fiber mortar layer three, and the high-toughness third component includes a steel mesh layer three, and the steel mesh layer three is arranged inside the outer tube and outside the fiber mortar layer three;

[0017] By arranging the wire mesh layer 3 101 inside the outer tube 4, the strength and toughness of the mica tube body 1 are effectively improved, thereby improving the practicability of the device.

[0018] Beneficial effects of this application:

[0019] 1. The high-toughness and high-strength mica tube mainly plays a buffering role by embedding multiple layers of steel wire mesh, avoiding bending or breaking of the mica tube body during use, effectively improving the overall reliability, thereby improving the toughness and strength of the mica tube body, so that it can meet higher performance requirements, that is, maintaining the excellent insulation performance of the mica tube body, and at the same time, simplifying the preparation process, reducing the production cost, and greatly improving the practicality of the device;

[0020] 2. This high-toughness and high-strength mica tube uses fiber mortar, whose tensile deformation capacity is 100 to 600% of that of ordinary mortar. It has the characteristics of high toughness and not easy to crack. Combined with wire mesh, it meets the force requirements of the mica tube body and greatly improves the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the main body of the device of this application;

[0022] Figure 2 It is a schematic diagram of the interior of the device of the present application;

[0023] Figure 3 For this application Figure 1 Enlarged view of point A in the middle.

[0024] Numbers in the figure: 1. mica tube body; 2. inner tube; 3. middle tube; 4. outer tube; 5. high-strength component one; 51. fiber mortar layer one; 6. high-toughness component one; 61. wire mesh layer one; 7. high-strength component two; 71. fiber mortar layer two; 8. high-toughness component two; 81. wire mesh layer two; 9. high-strength component three; 91. fiber mortar layer three; 10. high-toughness component three; 101. wire mesh layer three. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.

[0026] Reference Figure 1-3 A high-toughness and high-strength mica tube includes a mica tube body 1, an inner tube 2 is arranged inside the mica tube body 1, a middle tube 3 is arranged inside the mica tube body 1 and outside the inner tube 2, and an outer tube 4 is arranged inside the mica tube body 1 and outside the middle tube 3.

[0027] A high-strength component 5 is arranged inside the inner tube 2, and the high-strength component 5 includes a fiber mortar layer 51, and the fiber mortar layer 51 is arranged inside the inner tube 2; the tensile deformation capacity of the fiber mortar is 100 to 600% of the tensile deformation capacity of ordinary mortar, and it has the characteristics of high toughness and not easy to crack.

[0028] A high-toughness component 6 is arranged inside the inner tube 2 and outside the fiber mortar layer 51. The high-toughness component 6 includes a wire mesh layer 61. The wire mesh layer 61 is arranged inside the inner tube 2 and outside the fiber mortar layer 51. The fiber mortar and the wire mesh are combined to meet the force requirements of the mica tube body 1.

[0029] A high-strength second component 7 is arranged inside the middle tube 3, and the high-strength second component 7 includes a fiber mortar layer 71, and the fiber mortar layer 71 is arranged inside the middle tube 3; by arranging the fiber mortar layer 71 in the middle tube 3, the strength and toughness of the mica tube body 1 are further improved, thereby improving the practicability of the device.

[0030] A high-toughness second component 8 is arranged inside the middle tube 3 and outside the fiber mortar layer 71. The high-toughness second component 8 includes a steel mesh layer 81. The steel mesh layer 81 is arranged inside the middle tube 3 and outside the fiber mortar layer 71. By arranging the steel mesh layer 81 in the middle tube 3, the strength and toughness of the mica tube body 1 are further improved, thereby improving the practicability of the device.

[0031] A high-strength three-component 9 is arranged inside the outer tube 4, and the high-strength three-component 9 includes a fiber mortar layer three 91, and the fiber mortar layer three 91 is arranged inside the outer tube 4; by arranging the fiber mortar layer three 91 in the outer tube 4, the strength and toughness of the mica tube body 1 are effectively improved, thereby improving the practicability of the device.

[0032] A high-toughness three-component 10 is arranged inside the outer tube 4 and outside the fiber mortar layer three 91. The high-toughness three-component 10 includes a steel mesh layer three 101. The steel mesh layer three 101 is arranged inside the outer tube 4 and outside the fiber mortar layer three 91. By embedding multiple layers of steel mesh, it mainly plays a buffering role to avoid bending or breaking of the mica tube body 1 during use, thereby effectively improving the overall reliability, thereby improving the toughness and strength of the mica tube body 1, so that it can meet higher performance requirements, that is, maintaining the excellent insulation performance of the mica tube body 1. At the same time, it simplifies the preparation process and reduces the production cost.

[0033] Working principle: When the device is in use, the mica tube body 1 is divided into three layers, namely, the inner tube 2, the middle tube 3 and the outer tube 4. When the mica tube body 1 is processed, a fiber mortar layer 51 is arranged in the inner tube 2. The fiber mortar layer 51 is made of fiber mortar, which is lighter than metal and has better mechanical properties. Subsequently, a steel mesh layer 61 is embedded in the fiber mortar layer 51. The steel mesh layer 61 is made of steel mesh and has the effect of buffering impact force.

[0034] When the mica tube body 1 is processed to the middle tube 3 section, a second fiber mortar layer 71 is arranged in the middle tube 3 , and then a second steel mesh layer 81 is embedded in the second fiber mortar layer 71 , so as to further improve the toughness and strength of the mica tube body 1 .

[0035] Finally, when processing to the outer tube 4 section, a fiber mortar layer 91 is set inside the outer tube 4, and a wire mesh layer 101 is embedded in the fiber mortar layer 91. Thus, by embedding multiple layers of wire mesh, a buffering effect is mainly played to avoid bending or breaking of the mica tube body 1 during use, thereby effectively improving the overall reliability. In addition, the tensile deformation capacity of the fiber mortar is one hundred to 600% of the tensile deformation capacity of ordinary mortar. It has the characteristics of high toughness and not easy to crack. Combined with the wire mesh, it meets the force requirements of the mica tube body 1, thereby improving the toughness and strength of the mica tube body 1, so that it can meet higher performance requirements, that is, maintaining the excellent insulation performance of the mica tube body 1. At the same time, it simplifies the preparation process and reduces the production cost.

[0036] The above are only preferred specific implementation methods of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed in the present application according to the technical solution and utility model concept of the present application, which should be covered by the protection scope of the present application.

Claims

1. A high-toughness and high-strength mica tube, comprising a mica tube body (1), characterized in that: An inner tube (2) is arranged inside the mica tube body (1), a middle tube (3) is arranged inside the mica tube body (1) and outside the inner tube (2), an outer tube (4) is arranged inside the mica tube body (1) and outside the middle tube (3), a high-strength component (5) is arranged inside the inner tube (2), the high-strength component (5) comprises a fiber mortar layer (51), and the fiber mortar layer (51) is arranged inside the inner tube (2).

2. The high-toughness and high-strength mica tube according to claim 1, characterized in that: A high toughness component (6) is arranged inside the inner tube (2) and outside the fiber mortar layer (51). The high toughness component (6) comprises a steel mesh layer (61). The steel mesh layer (61) is arranged inside the inner tube (2) and outside the fiber mortar layer (51).

3. The high-toughness and high-strength mica tube according to claim 1, characterized in that: A second high-strength component (7) is arranged inside the middle tube (3), and the second high-strength component (7) comprises a second fiber mortar layer (71). The second fiber mortar layer (71) is arranged inside the middle tube (3).

4. The high-toughness and high-strength mica tube according to claim 3, characterized in that: A second high-toughness component (8) is arranged inside the middle tube (3) and outside the second fiber mortar layer (71). The second high-toughness component (8) comprises a second steel mesh layer (81). The second steel mesh layer (81) is arranged inside the middle tube (3) and outside the second fiber mortar layer (71).

5. The high-toughness and high-strength mica tube according to claim 1, characterized in that: A high-strength three-component (9) is arranged inside the outer tube (4), and the high-strength three-component (9) comprises a fiber mortar layer three (91), and the fiber mortar layer three (91) is arranged inside the outer tube (4).

6. The high-toughness and high-strength mica tube according to claim 5, characterized in that: A high-toughness three-component (10) is arranged inside the outer tube (4) and outside the fiber mortar layer three (91); the high-toughness three-component (10) comprises a steel mesh layer three (101); the steel mesh layer three (101) is arranged inside the outer tube (4) and outside the fiber mortar layer three (91).