Traffic signal magnetic driving mechanism

By setting a welding groove with a rectangular cross-section on the solenoid coil frame of the traffic signal magnetic driving mechanism, and connecting the enameled wire and the conductor are soldered therein, the problem of easy deformation and displacement at the welding in the prior art is solved, and the magnetic driving mechanism is improved reliability.

CN222530190UActive Publication Date: 2025-02-25CHINA RAILWAY ERYUAN ENGINEERING GROUP CO LTD +2
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Patent Information

Application Number
CN202421272921.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-25
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

In the existing traffic signal magnetic drive mechanism, the coil frame of the electromagnetic coil is prone to deformation and stress at the welding point during the binding process, which increases the risk of breakage at the welding point, and is affected by bad weather and road vibration, resulting in the welding point. Displacement reduces the reliability of the magnetic drive mechanism.

Method used

A traffic signal magnetic driving mechanism is designed. By setting a welding groove on the solenoid coil frame, and connecting the enameled wire and the conductor wire through soldering in the welding groove, the solder fills the welding groove, and the welding groove with rectangular cross-section ensures the overall positioning of the welding points. Stable to avoid axial and horizontal offsets caused by vibration.

Benefits of technology

Through this design, breakage and fall off at the welding point is avoided, the reliability of the magnetic drive mechanism is improved, and stable operation in harsh environments is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the traffic signal magnetic driving mechanism provided by the utility model, an electromagnetic coil framework comprises a framework main body, a first boss and a second boss, and the outer side of the first boss is provided with a lead-out wire hole, a lead-out wire groove, a welding groove, a wire groove and a wire lead-out port which are communicated in sequence; a joint of an enameled wire on the framework main body passes through the first boss through the lead-out wire hole; an enameled wire penetrating through the lead-out wire groove and a wire penetrating through the wire groove are welded and fixed at the welding groove; the groove width of the welding groove is larger than the groove width of the outgoing line groove and the groove width of the wire groove. By the adoption of the technical scheme, breakage and falling of the welding position are effectively avoided, and the environment adaptability of the traffic signal magnetic driving mechanism is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of traffic signal control, in particular to a traffic signal magnetic driving mechanism. Background Art

[0002] As the congestion of urban roads becomes increasingly serious, intelligent signal systems have been widely promoted. However, for high-power traffic signal systems, traditional magnetic drive mechanisms are still required for driving. The magnetic drive mechanism requires the electromagnetic coil to generate electromagnetic force to attract the action mechanism to realize the conversion of the signal system. The coil skeleton of the existing electromagnetic coil is provided with an annular winding groove along the circumference of the outer circle of one end of the skeleton. After the enameled wire is wound and connected with the wire by soldering, it is placed in the winding groove, and the enameled wire and the wire are tied and fixed with a thin rope. However, during the bundling and fixing process, because the winding groove is annular, the enameled wire and the wire are straight cylindrical after soldering, and they do not fit the inner ring of the winding groove. When they are tied and fixed on the inner ring of the winding groove, the welding position of the enameled wire and the wire is deformed and stressed by the bundling force, which increases the risk of fracture at the welding point. In addition, since the traffic signal system is generally installed outdoors, it is affected by the dual influence of bad weather and road vibration, which causes axial and radial displacement at the welding point, further reducing the reliability of the magnetic drive mechanism. Utility Model Content

[0003] In view of the above problems, the utility model proposes a traffic signal magnetic drive mechanism to solve the problems existing in the background technology.

[0004] The technical solution adopted by the utility model is:

[0005] A traffic signal magnetic drive mechanism, comprising: an electromagnetic coil frame, a magnetic core, a static contact and a fixing mechanism;

[0006] The electromagnetic coil skeleton comprises a skeleton body, a first boss and a second boss, wherein the first boss and the second boss are respectively fixedly arranged at two ends of the skeleton body, and a through hole is provided at the axis of the skeleton body, the first boss and the second boss;

[0007] The magnetic core passes through the through hole, the fixing mechanism is connected to the first end of the magnetic core outside the through hole of the first boss, and the static contact is connected to the second end of the magnetic core outside the through hole of the second boss;

[0008] The outer side of the first boss is provided with a lead-out hole, a lead-out groove, a welding groove, a wire groove and a wire lead-out port which are connected in sequence;

[0009] The connector of the enameled wire on the skeleton body passes through the first boss through the lead-out hole;

[0010] The enameled wire passing through the lead-out wire groove and the wire passing through the wire groove are welded and fixed at the welding groove;

[0011] The slot width of the welding slot is greater than the slot width of the lead-out slot and the conductor slot.

[0012] Furthermore, the fixing mechanism includes bolts, nuts, insulating cover plates and gaskets;

[0013] One end of the bolt is screwed to the first end of the magnetic core, the insulating cover and the gasket are sequentially inserted into the bolt, and when the traffic signal magnetic drive mechanism is in use, the insulating cover is in contact with the outer side surface of the first boss;

[0014] The nut is used to be screwed onto the bolt when the traffic signal magnetic drive mechanism is installed.

[0015] Furthermore, the diameter of the insulating cover piece is equal to the diameter of the first boss;

[0016] The diameter of the gasket is smaller than the diameter of the insulating cover;

[0017] The diameters of the stationary contact and the gasket are larger than the diameter of the through hole.

[0018] Furthermore, the enameled wire is connected to the conductive wire by soldering, and the solder of the soldering fills the soldering groove.

[0019] Furthermore, the lead-out wire hole includes a first lead-out wire hole and a second lead-out wire hole, and the first lead-out wire hole and the second lead-out wire hole are respectively provided to penetrate two ends of the enameled wire.

[0020] Furthermore, the distance between the first lead-out hole and the axis of the through hole is smaller than the distance between the second lead-out hole and the axis of the through hole.

[0021] Further, the lead-out wire trough includes a first lead-out wire trough and a second lead-out wire trough;

[0022] The welding groove comprises a first welding groove and a second welding groove;

[0023] The wire trough comprises a first wire trough and a second wire trough;

[0024] The first lead-out hole, the first lead-out groove, the first welding groove, the first wire groove and the wire lead-out port are connected in sequence;

[0025] The second lead-out wire hole, the second lead-out wire groove, the second welding groove, the second wire groove and the wire lead-out port are connected in sequence.

[0026] Furthermore, the cross-section of the welding groove is rectangular.

[0027] The utility model provides a traffic signal magnetic drive mechanism. Through the arrangement of a welding groove and its supporting structure, an enameled wire and a conducting wire are connected by soldering in the welding groove. The solder fills the welding groove. After the solder solidifies, the welding groove with a rectangular cross-section makes the overall positioning of the welding point not to be axially and horizontally offset due to the vibration of the equipment. The positioning of the insulating cover sheet further makes the welding point, the conducting wire and the enameled wire not to be displaced up and down, thereby avoiding the fracture and falling off of the welding point, thereby ensuring the reliability of the magnetic drive mechanism.

[0028] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are listed below. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] By reading the detailed description of the preferred embodiment below, various other advantages and benefits will become clear to those of ordinary skill in the art. The accompanying drawings are only used for the purpose of illustrating the preferred embodiment and are not considered to be limiting of the present invention. Moreover, the same reference symbols are used throughout the accompanying drawings to represent the same components. In the accompanying drawings:

[0030] Figure 1 The overall structure diagram of the magnetic drive mechanism of the traffic signal of the utility model is shown;

[0031] Figure 2 The schematic diagram of the structure of the first boss of the utility model is shown;

[0032] Figure 3 A schematic diagram of the installation structure of the magnetic core of the utility model is shown;

[0033] Figure 4 The three-dimensional structure schematic diagram of the first boss of the utility model is shown.

[0034] Among them, 1-skeleton body; 2-second boss; 3-first boss; 4-enameled wire; 5-bolt; 6-static contact; 7-first lead wire hole; 8-second lead wire hole; 9-first lead wire slot; 10-second lead wire slot; 11-first welding slot; 12-second welding slot; 13-first wire slot; 14-second wire slot; 15-wire lead outlet; 16-insulating cover; 17-nut; 18-gasket; 19-magnetic core. DETAILED DESCRIPTION

[0035] The exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.

[0036] refer to Figure 1 , 2 4. A traffic signal magnetic drive mechanism of this embodiment includes: an electromagnetic coil skeleton, a magnetic core 19, a static contact 6 and a fixing mechanism; the electromagnetic coil skeleton includes a skeleton body 1, a first boss 3 and a second boss 2, the first boss 3 and the second boss 2 are respectively fixedly arranged at the two ends of the skeleton body 1, and the skeleton body 1, the first boss 3 and the second boss 2 have a through hole at the axis; the magnetic core 19 passes through the through hole, and the fixing mechanism is connected to the first end of the magnetic core 19 outside the through hole of the first boss 3, and the The static contact 6 is connected to the second end of the magnetic core 19 outside the through hole of the second boss 2; the outer side of the first boss 3 is provided with a lead-out wire hole, a lead-out wire groove, a welding groove, a wire groove and a wire lead-out port 15 which are connected in sequence; the joint of the enameled wire 4 on the skeleton body 1 passes through the first boss 3 through the lead-out wire hole 15; the enameled wire 4 passing through the lead-out wire groove and the wire passing through the wire groove are welded and fixed at the welding groove; the groove width of the welding groove is greater than the groove width of the lead-out wire groove and the wire groove, which can avoid axial displacement of the welding point.

[0037] refer to Figure 1 , 3 The fixing mechanism of this embodiment includes a bolt 5, a nut 17, an insulating cover sheet 16 and a gasket 18; one end of the bolt 5 is screwed to the first end of the magnetic core 19, and the insulating cover sheet 16 and the gasket 18 are sequentially inserted into the bolt 5. When the traffic signal magnetic drive mechanism is in use, the insulating cover sheet 16 is in contact with the outer side surface of the first boss 3; the nut 17 is used to be screwed to the bolt 5 when the traffic signal magnetic drive mechanism is installed, and to fix the insulating cover sheet 16 and the gasket 18.

[0038] Preferably, the diameter of the insulating cover sheet 16 is equal to the diameter of the first boss 3, the diameter of the gasket 18 is smaller than the diameter of the insulating cover sheet 16, and the diameters of the stationary contact 6 and the gasket 18 are larger than the diameter of the through hole.

[0039] In practical applications, since the enameled wire 4 has two joints, in specific implementation, the lead-out wire hole includes a first lead-out wire hole 7 and a second lead-out wire hole 8, and the first lead-out wire hole 7 and the second lead-out wire hole 8 are respectively provided to penetrate the two ends of the enameled wire 4. Correspondingly, the lead-out wire groove includes a first lead-out wire groove 9 and a second lead-out wire groove 10, the welding groove includes a first welding groove 11 and a second welding groove 12, and the wire groove includes a first wire groove 13 and a second wire groove 14. The first lead-out wire hole 7, the first lead-out wire groove 9, the first welding groove 11, the first wire groove 13 and the wire lead-out port 15 are connected in sequence; the second lead-out wire hole 8, the second lead-out wire groove 10, the second welding groove 12, the second wire groove 14 and the wire lead-out port 15 are connected in sequence.

[0040] Taking into account the different positions of the two connected enameled wire 4 joints, the distance between the first lead-out wire hole 7 and the axis of the through hole is smaller than the distance between the second lead-out wire hole 8 and the axis of the through hole, so that the first lead-out wire hole 7 is used to pass through the inner enameled wire 4 joint, and the second lead-out wire hole 8 is used to pass through the outer enameled wire 4 joint.

[0041] In actual use, the enameled wire 4 is connected to the conductor by soldering in the welding groove, the cross section of the welding groove is rectangular, and the solder of the soldering fills the welding groove. After the solder solidifies, the welding groove with a rectangular cross section ensures that the overall positioning of the welding point will not be axially and horizontally offset due to the vibration of the equipment. After installation, since the insulating cover sheet 16 is pressed by the gasket 18, the positioning of the insulating cover sheet 16 further prevents the welding point, the conductor and the enameled wire from being displaced up and down, so that they are completely fixed in the welding groove, thereby avoiding the fracture and falling off of the welding point, thereby ensuring the reliability of the magnetic drive mechanism.

[0042] Those skilled in the art will understand that although some embodiments herein include certain features included in other embodiments but not other features, the combination of features of different embodiments is meant to be within the scope of the present invention and to form different embodiments.

[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A traffic signal magnetic drive mechanism, comprising: The electromagnetic coil frame, magnetic core, static contact and fixing mechanism are characterized by: The electromagnetic coil skeleton comprises a skeleton body, a first boss and a second boss, wherein the first boss and the second boss are respectively fixedly arranged at two ends of the skeleton body, and a through hole is provided at the axis of the skeleton body, the first boss and the second boss; The magnetic core passes through the through hole, the fixing mechanism is connected to the first end of the magnetic core outside the through hole of the first boss, and the static contact is connected to the second end of the magnetic core outside the through hole of the second boss; The outer side of the first boss is provided with a lead-out hole, a lead-out groove, a welding groove, a wire groove and a wire lead-out port which are connected in sequence; The connector of the enameled wire on the skeleton body passes through the first boss through the lead-out hole; The enameled wire passing through the lead-out wire groove and the wire passing through the wire groove are welded and fixed at the welding groove; The slot width of the welding slot is greater than the slot width of the lead-out slot and the conductor slot.

2. A traffic signal magnetic drive mechanism according to claim 1, characterized in that: The fixing mechanism comprises bolts, nuts, insulating cover plates and gaskets; One end of the bolt is screwed to the first end of the magnetic core, the insulating cover and the gasket are sequentially inserted into the bolt, and when the traffic signal magnetic drive mechanism is in use, the insulating cover is in contact with the outer side surface of the first boss; The nut is used to be screwed onto the bolt when the traffic signal magnetic drive mechanism is installed.

3. A traffic signal magnetic drive mechanism according to claim 2, characterized in that: The diameter of the insulating cover piece is equal to the diameter of the first boss; The diameter of the gasket is smaller than the diameter of the insulating cover; The diameters of the stationary contact and the gasket are larger than the diameter of the through hole.

4. The traffic signal magnetic drive mechanism according to claim 1, characterized in that: The enameled wire is connected to the conducting wire by soldering, and the solder of the soldering fills the soldering groove.

5. The traffic signal magnetic drive mechanism according to claim 1, characterized in that: The lead-out wire hole comprises a first lead-out wire hole and a second lead-out wire hole, and the first lead-out wire hole and the second lead-out wire hole are respectively provided to penetrate two ends of the enameled wire.

6. A traffic signal magnetic drive mechanism according to claim 5, characterized in that: The distance between the first lead-out hole and the axis of the through hole is smaller than the distance between the second lead-out hole and the axis of the through hole.

7. A traffic signal magnetic drive mechanism according to claim 6, characterized in that: The lead-out wire trough comprises a first lead-out wire trough and a second lead-out wire trough; The welding groove comprises a first welding groove and a second welding groove; The wire trough comprises a first wire trough and a second wire trough; The first lead-out hole, the first lead-out groove, the first welding groove, the first wire groove and the wire lead-out port are connected in sequence; The second lead-out wire hole, the second lead-out wire groove, the second welding groove, the second wire groove and the wire lead-out port are connected in sequence.

8. The traffic signal magnetic drive mechanism according to claim 4, characterized in that: The cross section of the welding groove is rectangular.