Oblique orientation forming device for magnetic material preparation
By designing an oblique orientation forming device including lower template, guide rod, upper template and obliquely oriented die-casting plate, the problem that the magnetic line orientation cannot be changed in the traditional magnetic block production process is solved, and one-time press forming is achieved, reducing costs and increasing profits And enhance practicality.
Patent Information
- Application Number
- CN202420959721.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-07
AI Technical Summary
In the traditional magnetic block production process, the rectangular cavity shape of the obliquely oriented magnet mold causes the magnet line orientation to be unable to be changed, and it needs to be cut through electric spark line, which consumes electricity, time and produces 20% of waste, which increases production costs and causes dimensional errors. .
An oblique orientation forming device including a lower formwork, a guide rod, an upper formwork and an obliquely oriented die-casting plate is designed. By clamping and fixing the guide sleeve and the guide rod, combined with the ejection assembly and the fixing assembly, the oblique orientation magnet is realized at one-time press molding. .
Through one-time press molding, production costs are reduced, profits are increased, and practicality is enhanced, avoiding errors and waste production during cutting.
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Figure CN222530216U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oblique orientation die attachment devices, in particular to an oblique orientation molding device for preparing magnetic materials. Background Art
[0002] Materials that can respond to magnetic fields in some way are called magnetic materials. According to the strength of the magnetism of the material in the external magnetic field, it can be divided into diamagnetic materials, paramagnetic materials, ferromagnetic materials, antiferromagnetic materials and ferrimagnetic materials. Most materials are diamagnetic or paramagnetic, and they react weakly to the external magnetic field. Ferromagnetic materials and ferrimagnetic materials are strong magnetic materials. The so-called magnetic material molding refers to the strong magnetic material molding. Magnetic material molding is generally divided into soft magnetic materials and hard magnetic materials according to the difficulty of magnetization. The application of magnetic material molding has been widely used in all aspects of people's lives. In the production of magnetic material molding, it is necessary to press the powdered raw materials into block blanks, which requires the application of molding machines;
[0003] In the traditional magnet block production process, the mold cavity shape of the obliquely oriented magnet is rectangular. When the obliquely oriented magnet is produced, the mold is placed on a magnetic field forming press for pressing. Since the mold cavity shape is rectangular, the prepared magnet cannot change the orientation of the magnetic lines of force, and the orientation angle of the magnetic lines of force cannot be changed. Normal square products must be produced first and then processed by electric spark wire cutting. This method consumes electricity and time, and will also produce about 20% of waste, which significantly increases production costs. In addition, processing may cause cutting size errors, so it is not practical. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides an oblique orientation mold, which can press and mold the oblique oriented magnets at one time, thereby reducing costs and increasing profits, thereby enhancing the practicality of an oblique orientation molding device for preparing magnetic materials.
[0005] The utility model discloses an oblique orientation forming device for preparing magnetic materials, comprising a lower template, four groups of guide rods, an upper template and an oblique orientation die-casting plate, wherein a mounting assembly is arranged at the bottom end of the lower template, the top end of the lower template is connected with the four groups of guide rods, four groups of guide sleeves are arranged at the bottom end of the upper template, the four groups of guide sleeves are clamped with the guide rods respectively, the guide rods are connected with the lower template through a fixing assembly, an ejection assembly is arranged at the top end of the lower template, the top end of the ejection assembly is connected with the oblique orientation die-casting plate, an oblique orientation die-casting groove is arranged at the top end of the upper template, a clamping convex block is arranged at the top of the lower template, the clamping convex block is clamped and fixed with the oblique orientation die-casting groove, an oblique orientation die-casting groove is arranged at the top end of the upper template, and the oblique orientation die-casting plate and the oblique orientation die-casting groove are slidably fitted.
[0006] Preferably, the fixing assembly includes an upper pad and four groups of first screws, the top of the lower template is provided with four groups of fixing threaded holes, the top of the upper template is provided with a first fixing through hole, the top of the upper pad is provided with a second fixing through hole, the top of the upper pad is provided with a first through opening, and the four groups of first screws are threadedly connected with the first fixing through hole and the fixing threaded hole respectively through the second fixing through hole.
[0007] Preferably, the edge of the first through opening is configured as a slope.
[0008] Preferably, the installation assembly includes a lower mold base and four groups of second screws. The bottom end of the lower mold plate is connected to the lower mold base. The top of the lower mold base is provided with four groups of installation through holes. The four groups of second screws pass through the installation through holes respectively. The top of the lower mold base is provided with a second through opening.
[0009] Preferably, the ejection assembly includes a sliding rod and four groups of limit blocks, a hidden groove is provided at the top of the clamping protrusion, four groups of third through holes are provided at the top of the hidden groove, the four groups of third through holes are respectively slidably mounted on the sliding rod, the bottom ends of the four groups of sliding rods are respectively connected to the limit blocks, the top ends of the four groups of sliding rods are connected to the obliquely oriented die-casting plates, and springs are respectively provided on the outer walls of the four groups of sliding rods.
[0010] Preferably, a lower pad is provided at the top of the lower template, and four groups of fourth through holes and four groups of fifth through holes are provided at the top of the lower pad, four groups of guide rods pass through the fourth through holes respectively, and four groups of first screws pass through the fifth through holes respectively.
[0011] Preferably, the four groups of second fixing through holes and the four groups of installation through holes are all configured as countersunk holes.
[0012] Preferably, the lower mold plate, the upper mold plate and the obliquely oriented die-casting plate are all made of high-carbon high-chromium steel.
[0013] Compared with the prior art, the utility model has the following beneficial effects: first, the upper template and the lower template are clamped and fixed by guide sleeves and guide rods, and then the ejector assembly is installed on the lower template, and then the upper template and the lower template are connected and fixed by the fixing assembly, and then the mold is installed on the upper device by the mounting assembly, and then when the magnetic powder is pressed, the cold extruder presses the magnetic powder downward through the lower pressing mold, and the ejector assembly moves downward during pressing, and then when the pressing is completed, the ejector assembly ejects it, and then the pressed magnetic block is taken away, thereby reducing costs and increasing profits, thereby enhancing practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the connection structure of the utility model;
[0015] Figure 2 It is a schematic diagram of the connection structure between the sleeve rod and the lower template of the utility model;
[0016] Figure 3 It is a schematic diagram of the top view structure of the utility model;
[0017] Markings in the attached drawings: 1. lower mold plate; 2. guide rod; 3. upper mold plate; 4. obliquely oriented die-casting plate; 5. upper pad; 6. first screw; 7. lower mold base; 8. second screw; 9. slide rod; 10. limit block; 12. spring; 13. lower pad. DETAILED DESCRIPTION
[0018] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0019] like Figures 1 to 3 As shown, the utility model is an oblique orientation forming device for preparing magnetic materials, comprising a lower template 1, four groups of guide rods 2, an upper template 3 and an oblique orientation die-casting plate 4, the bottom end of the lower template 1 is provided with a mounting assembly, the top end of the lower template 1 is connected to the four groups of guide rods 2, the bottom end of the upper template 3 is provided with four groups of guide sleeves, the four groups of guide sleeves are respectively clamped with the guide rods 2, the guide rods 2 are connected to the lower template 1 through a fixing assembly, the top end of the lower template 1 is provided with an ejection assembly, the top end of the ejection assembly is connected to the oblique orientation die-casting plate 4, the top end of the upper template 3 is provided with an oblique orientation die-casting groove, the top of the lower template 1 is provided with a clamping protrusion, and the clamping protrusion is clamped and fixed to the oblique orientation die-casting groove, An obliquely oriented die-casting groove is provided at the top of the upper mold plate 3, and the obliquely oriented die-casting plate 4 is slidably fitted with the obliquely oriented die-casting groove; first, the upper mold plate and the lower mold plate are clamped and fixed by guide sleeves and guide rods, and then the ejector assembly is installed on the lower mold plate, and then the upper mold plate and the lower mold plate are connected and fixed by the fixing assembly, and then the mold is installed on the upper device by the mounting assembly, and then when the magnetic powder is pressed, the cold extruder presses the magnetic powder downward through the pressing die, and the ejector assembly moves downward during pressing, and then when the pressing is completed, the ejector assembly ejects it, and then the pressed magnetic block is taken away, thereby reducing costs and increasing profits, thereby enhancing practicality.
[0020] As a preferred embodiment of the above embodiment, the fixing component includes an upper pad 5 and four groups of first screws 6, the top of the lower template 1 is provided with four groups of fixing threaded holes, the top of the upper template 3 is provided with a first fixing through hole, the top of the upper pad 5 is provided with a second fixing through hole, the top of the upper pad 5 is provided with a first through opening, and the four groups of first screws 6 are threadedly connected with the first fixing through hole and the fixing threaded hole through the second fixing through hole respectively; the upper template and the lower template can be connected and fixed by the upper pad and the four groups of first screws, and the upper pad will protect the upper template, thereby enhancing practicality.
[0021] As a preferred embodiment of the above, the edge of the first through-port is set as an inclined surface. The first through-port can be set as an inclined surface to facilitate the pressing mold to punch into the obliquely oriented pressing groove, thereby enhancing practicality.
[0022] As a preferred embodiment of the above embodiment, the mounting assembly includes a lower die base 7 and four groups of second screws 8. The bottom end of the lower mold plate 1 is connected to the lower die base 7. The top of the lower die base 7 is provided with four groups of mounting through holes. The four groups of second screws 8 pass through the mounting through holes respectively. The top of the lower die base 7 is provided with a second through opening. The mold can be connected to the cold extruder through the four groups of second screws and the lower die base, thereby enhancing practicality.
[0023] As a preferred embodiment of the above embodiment, the ejection assembly includes a slide bar 9 and four groups of limit blocks 10, a hidden groove is provided at the top of the clamping protrusion, four groups of third through holes are provided at the top of the hidden groove, the four groups of third through holes are respectively slidably fitted with the slide bar 9, the bottom ends of the four groups of slide bars 9 are respectively connected to the limit blocks 10, the top ends of the four groups of slide bars 9 are connected to the obliquely oriented die-casting plates 4, and springs 12 are respectively provided on the outer walls of the four groups of slide bars 9; when the magnetic block is pressed, the four groups of slide bars move downward and compress the springs, and then when the mold is pressed downward and rises upward, the four groups of springs will rebound and be ejected through the magnetic block, and the four groups of limit blocks will limit the rise of the four groups of slide bars, thereby preventing the four groups of slide bars from leaving the lower mold, thereby enhancing practicality.
[0024] As a preferred embodiment of the above embodiment, a lower pad 13 is provided at the top of the lower template 1, and four groups of fourth through holes and four groups of fifth through holes are provided at the top of the lower pad 13. Four groups of guide rods 2 pass through the fourth through holes respectively, and four groups of first screws 6 pass through the fifth through holes respectively. The lower pad can be used to protect the upper template and the lower template and can act as a gasket, thereby enhancing practicality.
[0025] As a preference of the above embodiment, the four groups of second fixing through holes and the four groups of installation through holes are all configured as countersunk holes; the four groups of first screws and the four groups of second screws can be hidden by the countersunk holes, thereby enhancing practicality.
[0026] As a preferred embodiment of the above embodiment, the lower template 1, the upper template 3 and the obliquely oriented die-casting plate 4 are all made of high-carbon high-chromium steel; high-carbon high-chromium steel has the characteristics of high hardness, good toughness and high hardenability, thereby enhancing practicality.
[0027] The utility model discloses an oblique orientation forming device for preparing magnetic materials, and its working principle is as follows: when it is working, firstly, the upper template and the lower template are clamped and fixed by guide sleeves and guide rods, and then the oblique orientation pressing plate, sliding rods and four groups of springs are installed on the lower template, and then the upper template and the lower template are connected and fixed by upper pads, lower pads and four groups of first screws, and then the lower die base is installed on the upper device by four groups of second screws, and then when the magnetic powder is pressed, the cold extruder presses the magnetic powder downwards by the lower pressing die, and when pressing, the oblique orientation pressing plate drives the four groups of sliding rods to move downwards, and then when the magnetic block is pressed, the lower pressing die rises, and then the four groups of springs drive the oblique orientation pressing plate to move upwards, and the four groups of limit blocks limit the lifting height, and then the staff can take away the magnetic block.
[0028] The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only.
[0029] The “first”, “second” and “third” mentioned in the present invention do not represent specific quantities and orders, but are merely used to distinguish names.
[0030] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. An oblique orientation molding device for preparing magnetic materials, characterized in that: The invention comprises a lower template (1), four groups of guide rods (2), an upper template (3) and an obliquely oriented die-casting plate (4); the bottom end of the lower template (1) is provided with a mounting assembly; the top end of the lower template (1) is connected to the four groups of guide rods (2); the bottom end of the upper template (3) is provided with four groups of guide sleeves; the four groups of guide sleeves are respectively clamped with the guide rods (2); the guide rods (2) are connected to the lower template (1) through a fixing assembly; the top end of the lower template (1) is provided with an ejection assembly; the top end of the ejection assembly is connected to the obliquely oriented die-casting plate (4); the top of the lower template (1) is provided with a clamping protrusion; the clamping protrusion is clamped and fixed with the obliquely oriented die-casting groove; the top end of the upper template (3) is provided with an obliquely oriented die-casting groove; the obliquely oriented die-casting plate (4) is slidably fitted with the obliquely oriented die-casting groove.
2. The oblique orientation molding device for preparing magnetic materials according to claim 1, characterized in that: The fixing assembly comprises an upper pad (5) and four groups of first screws (6); the top of the lower template (1) is provided with four groups of fixing threaded holes; the top of the upper template (3) is provided with a first fixing through hole; the top of the upper pad (5) is provided with a second fixing through hole; the top of the upper pad (5) is provided with a first through opening; the four groups of first screws (6) are respectively threadedly connected to the fixing threaded holes through the second fixing through holes, the first fixing through holes and the fixing threaded holes.
3. The oblique orientation molding device for preparing magnetic materials according to claim 2, characterized in that: The edge of the first through opening is configured as a slope.
4. The oblique orientation molding device for preparing magnetic materials according to claim 3, characterized in that: The mounting assembly comprises a lower die base (7) and four groups of second screws (8); the bottom end of the lower die plate (1) is connected to the lower die base (7); the top end of the lower die base (7) is provided with four groups of mounting through holes; the four groups of second screws (8) respectively pass through the mounting through holes; and the top end of the lower die base (7) is provided with a second through opening.
5. The oblique orientation molding device for preparing magnetic materials according to claim 4, characterized in that: The ejection assembly comprises a slide bar (9) and four groups of limit blocks (10); a hidden groove is arranged at the top of the clamping protrusion; four groups of third through holes are arranged at the top of the hidden groove; the four groups of third through holes are respectively slidably fitted with the slide bar (9); the bottom ends of the four groups of slide bars (9) are respectively connected to the limit blocks (10); the top ends of the four groups of slide bars (9) are connected to the obliquely oriented die-casting plate (4); and springs (12) are respectively arranged on the outer walls of the four groups of slide bars (9).
6. The oblique orientation molding device for preparing magnetic materials according to claim 5, characterized in that: The top of the lower template (1) is provided with a lower pad (13), and the top of the lower pad (13) is provided with four groups of fourth through holes and four groups of fifth through holes, the four groups of guide rods (2) respectively pass through the fourth through holes, and the four groups of first screws (6) respectively pass through the fifth through holes.
7. The oblique orientation molding device for preparing magnetic materials according to claim 6, characterized in that: The four groups of second fixing through holes and the four groups of installation through holes are all configured as countersunk holes.
8. The oblique orientation molding device for preparing magnetic materials according to claim 7, characterized in that: The lower mold plate (1), the upper mold plate (3) and the obliquely oriented die-casting plate (4) are all made of high-carbon high-chromium steel.