Combined machine for straw smashing, returning to field and mulching film recycling

By designing a separate straw crushing and field plastic film recycling joint operation machine, the lifting and transmission mechanism are used to achieve flexible suspension and power transmission, the existing plastic film recycling machine has solved the problems of large resistance, high fuel consumption and poor operation effect when operating in the field, and achieved more efficient operation results and equipment life.

CN222532272UActive Publication Date: 2025-02-28杨洪武
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Patent Information

Application Number
CN202420938423.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-02-28
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

When existing plastic film recycling machines are operating in the fields, due to the low height of the chassis of the traction locomotive, the driving operation resistance is large and the fuel consumption is high, and it is easy to cause wear of the operation equipment and crush and break the crop straw, affecting the operation effect.

Method used

A joint straw crushing and field plastic film recycling machine was designed, using separate straw crushing and field film recycling mechanisms and plastic film recycling mechanisms. Through the lifting mechanism and transmission mechanism, flexible suspension and power transmission of the front of the traction locomotive are realized, reducing the impact on the working environment.

Benefits of technology

It effectively reduces the operating burden, reduces the fuel consumption and wear of the traction locomotive, improves the operating efficiency and operating effect, and improves the overall performance of the plastic film recycling machine.

✦ Generated by Eureka AI based on patent content.

Smart Images

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    Figure CN222532272U_ABST
Patent Text Reader

Abstract

The utility model discloses a straw smashing and returning-to-field mulching film recycling combined machine which comprises a straw smashing and returning-to-field mechanism and a mulching film recycling mechanism, and the straw smashing and returning-to-field mechanism comprises a first machine frame (12), a straw smashing cutter (11), a straw smashing cutter driving mechanism (13) and a first suspension frame (16). The mulching film recycling mechanism comprises a second suspension frame (31), a second rack (32), a film lifting and conveying mechanism (33), a mulching film collecting box (35), walking wheels (36) and a second transmission mechanism (37), and a first transmission mechanism (22) is arranged between the straw smashing and returning mechanism and the mulching film recycling mechanism. Compared with the prior art, the consumption of the whole machine is greatly reduced, and the flexibility and the operation efficiency of the driving operation of the traction locomotive are greatly improved.
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Description

Technical Field

[0001] The utility model relates to a combined operation machine for crushing straws and returning them to fields and recovering ground film. Background Art

[0002] The application of mulch film planting technology in the arid areas of the north has become very common. At present, economic crops such as cotton are all planted using mulch film, and agricultural crops such as corn, beets, peppers and tomatoes are also widely used.

[0003] Although many recycling measures have been taken, the current situation of mulch film recycling is still very serious due to the increase in the total amount of mulch film cultivation.

[0004] Existing integrated powdered straw and plastic film recycling machines usually adopt an integrated integrated machine technology architecture mode. The traction locomotive tows the straw crushing and plastic film recycling machine. The overall length of the machine is more than ten meters. There are two problems when operating in the field: the first is that the height of the traction locomotive chassis from the ground is 35 cm to 55 cm, and the straw crushing mechanism and plastic film recycling machine towed by the rear are traveling on the crops to be crushed. For example, the height of cotton straw is generally about 80 cm to 130 cm, and the lignified hardness of cotton stalks is relatively high, which not only increases the resistance and fuel consumption of the traction locomotive's driving operation, but also the components of the entire bottom of the axle of the traction locomotive will be scratched and worn by the cotton stalks, which will not only cause the bottom structure of the axle to wear, but also easily cause the bottom oil pipeline line, electrical line and sensor to malfunction, and also cause the crop straw to be crushed and broken, affecting the operation effect.

[0005] Therefore, a combined machine for straw crushing and returning to the field and plastic film recovery, which can reduce the workload and improve work results, came into being. Summary of the invention

[0006] The utility model aims to provide a combined operation machine for crushing straw and returning it to the field and recovering ground film, which can reduce the operation burden and improve the operation effect.

[0007] The utility model comprises a straw crushing and returning mechanism to the field and a ground film recovery mechanism, and is characterized in that the straw crushing and returning mechanism to the field comprises a first frame (12), a straw crushing knife (11), a straw crushing knife driving mechanism (13) and a first suspension frame (16), wherein the first suspension frame (16) is a frame body connected to the front of a traction locomotive, a lifting mechanism (14) and a lifting driving mechanism (15) are provided between the first frame (12) and the first suspension frame (16), and the side of the straw crushing knife (11) is provided with a lifting mechanism (14) and a lifting driving mechanism (15). A first straw guide plate (17) is provided, and a second straw guide plate (18) is provided at the lower part of the straw pulverizing knife (11); the first straw guide plate (17) is a vertical plate, and is arranged at the rear part of the straw pulverizing knife (11); and the first straw guide plate (17) extends in a parabolic shape from one side of the straw pulverizing knife (11) to one side of the straw pulverizing and returning mechanism to form a discharge port (19); and the second straw guide plate (18) is a horizontal plate, and is arranged at the lower part of the straw pulverizing knife (11);

[0008] The ground film recovery mechanism comprises a second hanging frame (31), a second frame (32), a film conveying mechanism (33), a ground film collecting box (35), a running wheel (36) and a second transmission mechanism (37). The film conveying mechanism (33) is a vertical chain rake-type mechanism, which is composed of at least two rollers and a conveyor belt to form a conveyor belt-like mechanism, and the conveyor belt surface is provided with densely distributed finger-shaped spike teeth. The running wheel (36) drives the film conveying mechanism (33) to work through the second transmission mechanism (37). The ground film collecting box (35) is arranged behind the film conveying mechanism (33).

[0009] A power mechanism (23) is provided on the second frame (32), the power mechanism (23) comprising a power input end and at least one power output end, and a first transmission mechanism (22) is provided between the power output end of the power mechanism (23) and a straw shredding blade driving mechanism (13) of the straw shredding and returning mechanism.

[0010] The power mechanism (23) is a mechanical transmission box, the first transmission mechanism (22) is a universal joint transmission mechanism, and the straw shredder drive mechanism (13) is a mechanical transmission mechanism; or, the power mechanism (23) is a hydraulic pump, the first transmission mechanism (22) is a hydraulic oil pipe, and the straw shredder drive mechanism (13) is a hydraulic motor; or, the power mechanism (23) is a generator, the first transmission mechanism (22) is a cable, and the straw shredder drive mechanism (13) is an electric motor.

[0011] Furthermore, the straw shredding knives (11) are symmetrically arranged in two groups, and the first straw guide plates (17) on the sides of the two groups of straw shredding knives (11) extend in a parabolic shape to the two sides of the straw shredding and returning mechanism to form a discharge port (19).

[0012] Furthermore, the front portion of the second straw guide plate (18) is preferably serrated.

[0013] Furthermore, a film stripping plate (34) is preferably provided between the above-mentioned film stripping and conveying mechanism (33) and the ground film collecting box (35), and the film stripping plate (34) is a toothed plate with a comb-like front portion.

[0014] Furthermore, the conveyor belt of the above-mentioned film-forming and conveying mechanism (33) is preferably composed of a plurality of parallel endless belts.

[0015] Compared with the prior art, the utility model reduces the consumption of the whole machine to a great extent, and greatly improves the flexibility and operating efficiency of the traction locomotive's traveling operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of Example 1 of the utility model.

[0017] Figure 2 for Figure 1 Schematic diagram of the structure of the A_A section of Zhongyan.

[0018] Figure 3 This is a schematic diagram of the structure of Example 2 of the utility model.

[0019] Figure 4 for Figure 3 Schematic diagram of the structure along the direction indicated by B.

[0020] Figure 5 This is a schematic diagram of the structure of Example 3 of the utility model.

[0021] As shown in the figure: straw crushing knife 11, first frame 12, straw crushing knife driving mechanism 13, lifting mechanism 14, lifting driving mechanism 15, first suspension frame 16, first straw guide plate 17, second straw guide plate 18, discharge port 19, traction locomotive 21, first transmission mechanism 22, power mechanism 23, second suspension frame 31, second frame 32, film removing and conveying mechanism 33, film stripping plate 34, ground film collecting box 35, walking wheel 36, second transmission mechanism 37, film removing shovel 38. DETAILED DESCRIPTION

[0022] Example 1: Reference Figure 1-2 , is a schematic diagram of the structure of Example 1 of the utility model, including a straw crushing and returning mechanism and a ground film recovery mechanism.

[0023] The straw crushing and returning mechanism comprises a first frame 12, a straw crushing knife 11, a straw crushing knife driving mechanism 13 and a first suspension frame 16. The first suspension frame 16 is a frame body connected to the front of the traction locomotive, and a lifting mechanism 14 and a lifting driving mechanism 15 are arranged between the first frame 12 and the first suspension frame 16. In this embodiment, the lifting mechanism 14 is a four-link lifting mechanism, and the lifting driving mechanism 15 is a hydraulic mechanism. Of course, the lifting mechanism 14 can also be a rocker suspension mechanism to suspend the first frame 12 at the front of the traction locomotive.

[0024] A first straw guide plate 17 is provided on the side of the straw crushing knife 11, and a second straw guide plate 18 is provided at the lower part of the straw crushing knife 11. The first straw guide plate 17 is an upright plate, which is arranged at the rear part of the straw crushing knife 11, and the first straw guide plate 17 extends parabolically on one side of the straw crushing knife 11 to one side of the straw crushing and returning mechanism to form a discharge port 19. The second straw guide plate 18 is a horizontal plate, which is arranged at the lower part of the straw crushing knife 11. The straw crushing knife 11 consists of a movable knife and a fixed knife. The movable knife is driven by the power output of the straw crushing knife driving mechanism 13. The fixed knife is arranged on the first straw guide plate 17 to form a scissors-shaped body with the movable knife.

[0025] Furthermore, the front portion of the second straw guiding plate 18 is serrated.

[0026] The ground film recovery mechanism comprises a second hanging frame 31 , a second frame 32 , a film recovery and conveying mechanism 33 , a ground film collection box 35 , walking wheels 36 and a second transmission mechanism 37 .

[0027] The film conveying mechanism 33 is a vertical chain rake mechanism, which is composed of at least two rollers and a conveyor belt to form a conveyor belt mechanism. The conveyor belt surface is provided with dense finger-shaped spikes. The walking wheel 36 drives the film conveying mechanism 33 to work through the second transmission mechanism 37. The ground film collection box 35 is arranged behind the film conveying mechanism 33. The film conveying mechanism 33 is also provided with a film shovel 38 to shovel the ground film. Preferably, the film shovel 38 is composed of a plurality of parallel knife-shaped plows. In this embodiment, the film shovel 38 is arranged at the rear lower part of the film conveying mechanism 33. Of course, the film shovel 38 can also be arranged at the lower part or the front lower part of the film conveying mechanism 33.

[0028] Furthermore, a film stripping plate 34 is provided between the film stripping and conveying mechanism 33 and the ground film collecting box 35 , and the film stripping plate 34 is a toothed plate with a comb-like front portion.

[0029] A power mechanism 23 is provided on the second frame 32, and the power mechanism 23 includes a power input end and at least one power output end. A first transmission mechanism 22 is provided between the power output end of the power mechanism 23 and the straw crushing knife driving mechanism 13 of the straw crushing and returning mechanism. The first transmission mechanism 22 obtains power from the power output end at the rear of the traction locomotive 21.

[0030] The power mechanism 23 is a mechanical transmission box, the first transmission mechanism 22 is a universal joint transmission mechanism, and the straw shredder drive mechanism 13 is a mechanical transmission mechanism. The mechanical transmission box is transmitted to the side or bottom of the traction locomotive through bevel gears, and then the universal joint transmission mechanism transmits power to the front of the traction locomotive and connects to the straw shredder drive mechanism 13. The mechanical transmission box in this embodiment is transmitted to the side or bottom of the traction locomotive through bevel gears, and can also be replaced by chain or belt transmission.

[0031] Of course, further, the power mechanism 23 can also be replaced by a hydraulic pump, the first transmission mechanism 22 is a hydraulic oil pipe, and the straw crushing knife driving mechanism 13 is a hydraulic motor, or the power mechanism 23 is a generator, the first transmission mechanism 22 is a cable, and the straw crushing knife driving mechanism 13 can also be an electric motor, and the mechanical structure will be simpler.

[0032] Example 2: Refer to the attached Figure 3-4 , is a schematic diagram of the structure of Example 2 of the utility model. Compared with Example 1, in this embodiment: the conveyor belt of the film conveying mechanism 33 is composed of multiple parallel annular belts.

[0033] Example 3: Refer to the attached Figure 5 , is a structural schematic diagram of Example 3 of the utility model. Compared with the previous embodiments, in this embodiment: the straw crushing knives 11 are symmetrically arranged in two groups on the left and right, and the first straw guide plates 17 on the sides of the two groups of straw crushing knives 11 extend parabolically to both sides of the straw crushing and returning mechanism to form a discharge port 19.

[0034] The above are only preferred embodiments of the present invention. It should be noted that the above preferred embodiments should not be regarded as limiting the present invention. The protection scope of the present invention should be based on the scope defined by the claims. For ordinary technicians in this technical field, several improvements and modifications can be made without departing from the spirit and scope of the present invention, which should also be regarded as the protection scope of the present invention.

Claims

1. A combined machine for crushing straw and returning it to the field and recovering mulch film, comprising a straw crushing and returning it to the field mechanism and a mulch film recovery mechanism, characterized in that: The straw crushing and returning mechanism comprises a first frame (12), a straw crushing knife (11), a straw crushing knife driving mechanism (13) and a first suspension frame (16); the first suspension frame (16) is a frame body connected to the front of a traction locomotive; a lifting mechanism (14) and a lifting driving mechanism (15) are provided between the first frame (12) and the first suspension frame (16); a first straw guide plate (17) is provided on the side of the straw crushing knife (11); a second straw guide plate (18) is provided at the lower part of the straw crushing knife (11); the first straw guide plate (17) is an upright plate arranged at the rear of the straw crushing knife (11); and the first straw guide plate (17) extends in a parabolic shape from one side of the straw crushing knife (11) to one side of the straw crushing and returning mechanism to form a discharge port (19); and the second straw guide plate (18) is a horizontal plate arranged at the lower part of the straw crushing knife (11); The ground film recovery mechanism comprises a second suspension frame (31), a second frame (32), a film recovery and conveying mechanism (33), a ground film collection box (35), a walking wheel (36) and a second transmission mechanism (37). The film conveying mechanism (33) is a vertical chain rake mechanism, which is composed of at least two rollers and a conveyor belt to form a conveyor belt-like mechanism, and the conveyor belt surface is provided with dense finger-shaped nail teeth. The travel wheel (36) drives the film conveying mechanism (33) to work through the second transmission mechanism (37), and the ground film collection box (35) is arranged behind the film conveying mechanism (33); A power mechanism (23) is provided on the second frame (32), the power mechanism (23) comprising a power input end and at least one power output end, and a first transmission mechanism (22) is provided between the power output end of the power mechanism (23) and a straw shredding blade driving mechanism (13) of the straw shredding and returning mechanism; The power mechanism (23) is a mechanical transmission box, the first transmission mechanism (22) is a universal joint transmission mechanism, and the straw shredder drive mechanism (13) is a mechanical transmission mechanism; Alternatively, the power mechanism (23) is a hydraulic pump, the first transmission mechanism (22) is a hydraulic oil pipe, and the straw shredder drive mechanism (13) is a hydraulic motor; Alternatively, the power mechanism (23) is a generator, the first transmission mechanism (22) is a cable, and the straw shredder drive mechanism (13) is an electric motor.

2. The straw crushing and field film recycling combined operation machine according to claim 1 is characterized by: The straw crushing knives (11) are symmetrically arranged in two groups, and the first straw guide plates (17) on the sides of the two groups of straw crushing knives (11) extend parabolically to the two sides of the straw crushing and returning mechanism to form a discharge port (19).

3. The straw crushing and field film recycling combined operation machine according to claim 1 or 2, characterized in that: The front portion of the second straw guide plate (18) is serrated.

4. The straw crushing and field film recycling combined operation machine according to claim 1 or 2, characterized in that: A film stripping plate (34) is provided between the film stripping and conveying mechanism (33) and the ground film collecting box (35), and the film stripping plate (34) is a toothed plate with a comb-like front portion.

5. The straw crushing and field film recycling combined operation machine according to claim 3 is characterized by: A film stripping plate (34) is provided between the film stripping and conveying mechanism (33) and the ground film collecting box (35), and the film stripping plate (34) is a toothed plate with a comb-like front portion.

6. The straw crushing and field film recycling combined operation machine according to claim 1 or 2, characterized in that: The conveyor belt of the film-forming and conveying mechanism (33) is composed of a plurality of parallel annular belts.

7. The straw crushing and field film recycling combined operation machine according to claim 3 is characterized by: The conveyor belt of the film-forming and conveying mechanism (33) is composed of a plurality of parallel annular belts.

8. The straw crushing and field film recycling combined operation machine according to claim 4 is characterized by: The conveyor belt of the film-forming and conveying mechanism (33) is composed of a plurality of parallel annular belts.

9. The straw crushing and field film recycling combined operation machine according to claim 5 is characterized by: The conveyor belt of the film-forming and conveying mechanism (33) is composed of a plurality of parallel annular belts.