Railway line invasion shrub integrated renovation operation vehicle
By designing an integrated railway line-invasion shrub remediation vehicle integrating generator sets, mechanical arms, crushers and storage silos, the problem of the inability to effectively collect branches in the existing technology has been solved, the mechanized and integrated operation of trees has been achieved, and the operation efficiency and safety have been improved.
Patent Information
- Application Number
- CN202420005334.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-02
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-01-02
AI Technical Summary
The existing mechanized treatment solutions cannot effectively collect branches, cannot meet the needs of high-speed railways and industry departments, and have low safety performance and narrow application scope.
A railway line-invasion shrub integrated rectification operation vehicle was designed, integrating generator sets, mechanical arms, crushers and storage silos to realize the mechanized and integrated operation of trees from grabbing, cutting, collecting, crushing, transporting to unloading.
By replacing labor by machinery, the operation efficiency is improved, and the effect of stopping and operating as you go, ensuring operation efficiency and environmental sanitation are achieved, and the needs of high-speed railways and engineering departments are met.
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Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of railway felling operation and dangerous tree treatment equipment and machines, and more specifically, relates to an integrated railway line-invading shrub treatment operation vehicle. Background Art
[0002] The grass, shrubs and trees growing along the railway play a very important role in improving the environment around the line, purifying the air and consolidating the line foundation. But on the other hand, it is necessary to strengthen management and control, and carry out regular pruning and felling to prevent them from being too close to the railway and railway equipment, affecting the driver's vision and affecting the safety of line facilities and equipment; dangerous trees may also tilt, fall, etc., endangering the safety of railway driving. In particular, southern railway bureaus such as Chengdu, Nanchang, Nanning, Guangzhou, and Shanghai are deeply troubled by felling work. Due to the abundant rainfall in the area, weeds, shrubs, and trees grow rapidly. Every year, a lot of time, manpower and funds are required to carry out weeding, shrub pruning, and dangerous tree treatment work, which lasts for several months or even throughout the year. However, the existing inefficient manual operation methods cannot guarantee that all areas are governed. Safe, efficient, and mechanized equipment is urgently needed to solve this problem.
[0003] Although some railway bureaus have begun to adopt some mechanized processing methods and the felling efficiency has improved, their application scope is narrow and their safety performance is low. They are only used by the power supply departments of conventional railways to cut down intrusive branches. The branches cannot be collected effectively and cannot meet the needs of high-speed railways and engineering departments for collection and overall felling of trees. Utility Model Content
[0004] The purpose of the utility model is to provide an integrated railway shrub intrusion control operation vehicle in view of the deficiencies in the prior art, so as to solve the problem that the existing mechanized treatment scheme cannot effectively collect branches and cannot meet the needs of high-speed railways and engineering departments for collection and overall felling of trees.
[0005] In order to achieve the above-mentioned purpose, the utility model provides a railway line-invading shrub integrated control operation vehicle, comprising:
[0006] A flat car, on which a generator set, a mechanical arm, a crusher and a storage bin are sequentially arranged at intervals;
[0007] The input end of the crusher is located within the working radius of the mechanical arm, the output end of the crusher is provided with a rotating output pipe, and the storage bin is located within the output radius of the rotating output pipe;
[0008] The mechanical arm comprises an operating room, a turntable, a moving arm, a grabbing and felling integrated working head and / or a tree saw;
[0009] The operating room is electrically connected to the generator set, the crusher, and the storage bin. The operating room is connected to the flat car through the turntable. The two ends of the moving arm are respectively connected to the turntable and the integrated felling working head and / or the tree saw.
[0010] Optionally, a feeding hopper is hingedly connected to the input end of the crusher, and the feeding hopper can be arranged horizontally and vertically, and a feeding belt is arranged in the feeding hopper.
[0011] Optionally, the storage bin comprises:
[0012] A bin body, the bin body is in the shape of a box with an open top, and a discharge port is provided on a side wall of the bin body;
[0013] The auger is horizontally arranged on the center line of the warehouse body, one end of the auger is close to the discharge port, and the other end of the auger passes through the warehouse body and is exposed, and a motor is arranged on the exposed end of the auger.
[0014] Optionally, the integrated grabbing and felling working head is of saw blade type, comprising:
[0015] A machine body, wherein the machine body is provided with a hydraulic interface and a grab arm mounting seat;
[0016] An upper grab arm and a lower grab arm, wherein the upper grab arm and the lower grab arm are overlapped and arranged on the machine body at intervals;
[0017] A cutting saw is horizontally telescopically arranged on the machine body and is located below the lower gripping arm.
[0018] Optionally, the upper grasping arm is a double-jointed finger-like structure.
[0019] Optionally, the integrated grabbing and felling working head is of scissor type, comprising:
[0020] A clamping jaw, one end of which is connected to the mechanical arm, and the other end of which is provided with a V-shaped groove;
[0021] A moving hook, the moving hook being hinged at one end of the V-shaped groove and used for confining the tree trunk within the V-shaped groove;
[0022] A cutting hook is hinged at one end of the V-shaped groove and is used for cutting a tree trunk confined in the V-shaped groove.
[0023] Optionally, the flat car is connected to a driving locomotive through a hook-buffer mechanism.
[0024] Optionally, a placement groove is provided on the flat car, and the placement groove is used to place the integrated grabbing and felling working head and / or the tree saw.
[0025] Optionally, the operating room is provided with a lighting lamp, and the moving arm is provided with a profiling lamp for displaying the appearance.
[0026] Optionally, a throwing machine is also included, the feeding port of the throwing machine is connected with the discharging port of the auger, and the outlet end of the throwing machine is rotatable.
[0027] The utility model provides an integrated railway line shrub treatment operation vehicle, which has the following beneficial effects:
[0028] The integrated railway shrub control vehicle integrates a generator set, a robotic arm, a crusher and a storage bin through a flat car. It can move with the railway and clean the shrubs near the railway on both sides, realizing mechanized and integrated operations from grabbing, felling, collecting, crushing, transporting to unloading of trees. It improves efficiency by replacing manual labor with machinery, achieves the effect of stopping and working at any time, and ensures work efficiency and a clean working environment.
[0029] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation section. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The above and other objects, features and advantages of the present invention will become more apparent through a more detailed description of exemplary embodiments of the present invention in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present invention.
[0031] Figure 1 A structural schematic diagram of a railway line-invading shrub integrated control operation vehicle according to an embodiment of the utility model is shown.
[0032] Figure 2 A schematic structural diagram of a mechanical arm of a railway line-invading shrub integrated control operation vehicle according to an embodiment of the utility model is shown.
[0033] Figure 3 A schematic structural diagram of a crusher of a railway line-invading shrub integrated control operation vehicle according to an embodiment of the utility model is shown.
[0034] Figure 4 A structural schematic diagram of a saw blade-type integrated grabbing and felling working head of an integrated railway line-invading shrub treatment vehicle according to an embodiment of the utility model is shown.
[0035] Figure 5 The present invention shows a schematic structural diagram of a scissor-type integrated grabbing and felling working head of a railway line-invading shrub integrated treatment vehicle according to an embodiment of the present invention.
[0036] Description of reference numerals:
[0037] 1. Flat car; 2. Generator set; 3. Operating room; 4. Moving arm; 5. Feed hopper; 6. Grabbing and felling integrated working head; 7. Crusher; 8. Rotating output pipe; 9. Storage bin; 10. Auger; 11. Machine body; 12. Upper grab arm; 13. Lower grab arm; 14. Cutting saw; 15. Clamp; 16. Moving hook; 17. Cutting hook. DETAILED DESCRIPTION
[0038] The preferred embodiments of the present invention will be described in more detail below. Although the preferred embodiments of the present invention are described below, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to make the present invention more thorough and complete, and to fully convey the scope of the present invention to those skilled in the art.
[0039] like Figure 1-2 As shown, a railway line-invading shrub integrated control operation vehicle comprises:
[0040] A flat car 1, on which a generator set 2, a mechanical arm, a crusher 7 and a storage bin 9 are sequentially arranged at intervals;
[0041] The input end of the crusher 7 is located within the working radius of the mechanical arm, the output end of the crusher 7 is provided with a rotating output pipe 8, and the storage bin 9 is located within the output radius of the rotating output pipe 8;
[0042] The mechanical arm comprises an operating room 3, a turntable, a moving arm 4, a grabbing and felling integrated working head 6 and / or a tree saw;
[0043] The operating room 3 is electrically connected to the generator set 2, the crusher 7 and the storage bin 9. The operating room 3 is arranged on the flat car 1. The two ends of the moving arm 4 are respectively connected to the turntable and the integrated felling working head 6 and / or the tree saw.
[0044] Specifically, by integrating the generator set 2, the mechanical arm, the crusher 7 and the storage bin 9 on the flat car 1, it can move with the railway and clean the bushes near the railway, realizing the mechanized and integrated operation of tree grabbing, felling, collecting, crushing, transporting and unloading, and improving the efficiency by replacing manual labor with machinery, so as to achieve the effect of moving, stopping and working. At the same time, the operating room 3 is set to rotate, which is convenient for personnel to work on the trees to be felled. The output pipe 8 shell is rotated to choose to scatter the tree debris crushed by the crusher 7 on the spot according to the working environment, fertile soil, or input the storage bin 9 for unified shipment and processing, and can also cooperate with other accompanying transport vehicles to transport tree debris.
[0045] Furthermore, the generator set 2 is used to provide power to the crusher 7, the mechanical arm, etc.
[0046] The robot arm is equipped with a universal quick-change connector, which can be easily configured with a variety of front-end tools.
[0047] The crusher 7 is used to process the wood into small pieces, reduce the volume occupied, facilitate transportation and reuse; facilitate rapid decay and decomposition to become fertilizer for other plants; and reduce adverse effects on the surrounding environment.
[0048] The integrated grabbing and felling working head is suitable for the overall felling of trees, bushes and tree branches. It can complete the grabbing, felling and collecting of trees at one time. That is, during the grabbing process, the trees are directly cut and cut by the blades and saw blades. The cut wood is clamped by the grabber and sent to the crusher 7 feed hopper. The three actions of grabbing, felling and collecting are completed at one time, and the falling direction and landing point of the trees are safe and controllable.
[0049] The flat car 1 is provided with devices and components such as running, braking, hooking and buffering to realize safe and reliable operation of the car and coupling with other vehicles. The flat car 1 is also provided with hydraulic system and electrical system. The hydraulic system mainly realizes mechanical locking between the axle box and the frame, and between the chassis and the frame to ensure stable operation. The electrical system mainly realizes functions such as power supply distribution, lighting control, emergency control, system monitoring, and machine operation control.
[0050] The flat car 1 is equipped with a storage bin 9 with the functions of storing and discharging materials, which integrates storage, transportation and mechanized unloading, and can conveniently unload materials to a designated location or other transportation tools.
[0051] The integrated grabbing and felling working head is suitable for the overall felling of trees, bushes and tree branches. It can complete the grabbing, felling and collecting of trees at one time. That is, during the grabbing process, the trees are directly cut and cut by the blades and saw blades. The cut wood is clamped by the grabber and sent to the crusher 7 feed hopper. The three actions of grabbing, felling and collecting are completed at one time, and the falling direction and landing point of the trees are safe and controllable.
[0052] like Figure 3 As shown, in this embodiment, a feeding hopper 5 is hingedly connected to the input end of the crusher 7. The feeding hopper can be arranged horizontally and vertically, and a feeding belt is arranged in the feeding hopper 5.
[0053] Specifically, forced feeding is performed through a conveyor belt, the horizontal state is a working state, and the vertical state is a standby state.
[0054] The crusher 7 is provided with a feeding device for forced feeding; the wood chips discharged from the crusher 7 are discharged to the rear storage bin 9 through the rotating output pipe 8 for storage, and are transported to other transportation vehicles after returning to the warehouse for reuse of the wood chips; the rotating output pipe 8 can rotate so that the material can be thrown to any direction, front, back, left, and right, and a baffle for adjusting the throwing distance is provided at the outlet of the rotating output pipe 8.
[0055] In this embodiment, the storage bin 9 includes:
[0056] The silo is in the shape of a box with an open top, and a discharge port is provided on the side wall of the silo;
[0057] The auger 10 is horizontally arranged on the center line of the bin body, one end of the auger 10 is close to the discharge port, and the other end of the auger 10 is exposed through the bin body, and a motor is arranged at the exposed end of the auger 10.
[0058] Specifically, the wood chips are stored in the warehouse, and the auger 10 is used to facilitate unloading of the chips.
[0059] like Figure 4 As shown, in this embodiment, the integrated grabbing and felling working head 6 is a saw blade type, comprising:
[0060] The machine body 11 is provided with a hydraulic interface and a grab arm mounting seat;
[0061] An upper grab arm 12 and a lower grab arm 13 are overlapped and arranged on the machine body 11 at intervals;
[0062] The cutting saw 14 is horizontally telescopically arranged on the machine body 11 and is located below the lower grab arm 13 .
[0063] Specifically, when in use, after the upper grasping arm 12 and the lower grasping arm 13 clamp the tree trunk, the cutting saw 14 is extended to cut the tree trunk, and the tree trunk can be cut in its entirety from the root, or can be cut in sections from the crown of the trunk downwards.
[0064] Furthermore, the cutting saw 14 is provided with a retracted position, a first cutting position and a second cutting position. In the retracted position, the cutting saw 14 is located inside the machine body 11. In the first cutting position, the cutting saw 14 is located below the upper grab arm 12 and is used to cut off tree trunks. In the second cutting position, the cutting saw 14 is located below the upper grab arm 12 and away from the retracted position. At this time, the cutting saw 14 is exposed to the lower grab arm 13 and can be used to clear bushes.
[0065] like Figure 4 As shown, in this embodiment, the upper gripping arm 12 is a double-jointed finger-like structure.
[0066] Specifically, the fingertips of the upper gripping arm 12 can be unfolded and folded back to facilitate gripping the tree trunk.
[0067] like Figure 5 As shown, in this embodiment, the integrated grabbing and felling working head 6 is a scissor type, comprising:
[0068] A clamping jaw 15, one end of which is connected to the mechanical arm, and the other end of which is provided with a V-shaped groove;
[0069] A moving hook 16, which is hinged at one end of the V-shaped groove and is used to restrict the tree trunk in the V-shaped groove;
[0070] A cutting hook 17 is hinged at one end of the V-shaped groove and is used for cutting a tree trunk confined in the V-shaped groove.
[0071] Specifically, the moving hook 16 moves the index tree trunk into the V-shaped groove, and after the tree trunk is fixed in the V-shaped groove, it is cut into sections by the cutting hook 17.
[0072] In this embodiment, the flat car 1 is connected to a driving locomotive through a hook-buffer mechanism.
[0073] Specifically, the flat car 1 is pulled forward by driving the locomotive head.
[0074] like Figure 1 As shown, in this embodiment, a placement groove is provided on the flat car 1, and the placement groove is used to place the integrated grabbing and felling working head 6 and / or the tree saw.
[0075] Specifically, the integrated grabbing and felling working head 6 needs to be placed on the flat cart 1 when not in operation to avoid the danger of suspension sliding. The integrated grabbing and felling working head 6 is placed in a placement groove to avoid mutual wear between the integrated grabbing and felling working head 6 and the flat cart 1 during the movement of the flat cart 1.
[0076] In this embodiment, an illumination lamp is provided on the operating room 3, and an indicator lamp for displaying the appearance is provided on the moving arm 4.
[0077] Specifically, the working area is illuminated by a lighting lamp, and the outline of the moving arm 4 is displayed by a type indicator lamp, so as to avoid interference and collision between the moving arm 4 and trees.
[0078] like Figure 1 As shown, in this embodiment, a throwing machine is also included, the feeding port of the throwing machine is connected with the discharging port of the auger, and the outlet end of the throwing machine is rotatable.
[0079] Specifically, the throwing machine consists of a blower driven by a motor and a machine pipeline, and the outlet part can be rotated to facilitate the transfer of debris.
[0080] When the integrated railway shrub intrusion control vehicle of the present embodiment is used, taking single operation as an example, the driving front of the vehicle pulls the flat car 1 to move the vehicle to the working area, and the staff enters the operating room 3 to operate the moving arm 4 and the integrated grabbing and felling working head 6 to perform felling operations. The felled wood is directly put into the crusher 7, and after being crushed by the crusher 7, it is collected and stored through the storage bin 9, so as to maintain the railway environment and facilitate recycling and processing.
[0081] The various embodiments of the utility model have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes are obvious to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.
Claims
1. A railway line shrub intrusion integrated control operation vehicle, characterized in that: include: A flat car, on which a generator set, a mechanical arm, a crusher and a storage bin are sequentially arranged at intervals; The input end of the crusher is located within the working radius of the mechanical arm, the output end of the crusher is provided with a rotating output pipe, and the storage bin is located within the output radius of the rotating output pipe; The mechanical arm comprises an operating room, a turntable, a moving arm, a grabbing and felling integrated working head and / or a tree saw; The operating room is electrically connected to the generator set, the crusher, and the storage bin. The operating room is connected to the flat car through the turntable. The two ends of the moving arm are respectively connected to the turntable and the integrated felling working head and / or the tree saw.
2. The integrated railway shrub control vehicle according to claim 1 is characterized in that: A feeding hopper is hingedly connected to the input end of the crusher. The feeding hopper can be arranged horizontally and vertically, and a conveyor belt is arranged in the feeding hopper.
3. The integrated railway shrub treatment vehicle according to claim 2 is characterized in that: The storage bin comprises: A bin body, the bin body is in the shape of a box with an open top, and a discharge port is provided on a side wall of the bin body; The auger is horizontally arranged on the center line of the warehouse body, one end of the auger is close to the discharge port, and the other end of the auger passes through the warehouse body and is exposed, and a motor is arranged on the exposed end of the auger.
4. The integrated railway shrub treatment vehicle according to claim 1 is characterized in that: The integrated grabbing and felling working head is a saw blade type, comprising: A machine body, wherein the machine body is provided with a hydraulic interface and a grab arm mounting seat; An upper grab arm and a lower grab arm, wherein the upper grab arm and the lower grab arm are overlapped and arranged on the machine body at intervals; A cutting saw is horizontally telescopically arranged on the machine body and is located below the lower gripping arm.
5. The integrated railway shrub treatment vehicle according to claim 4 is characterized in that: The upper grasping arm is a double-jointed finger-shaped structure.
6. The integrated railway shrub treatment vehicle according to claim 1 is characterized in that: The integrated grabbing and felling working head is of scissor type, comprising: A clamping jaw, one end of which is connected to the mechanical arm, and the other end of which is provided with a V-shaped groove; A moving hook, the moving hook being hinged at one end of the V-shaped groove and used for confining the tree trunk within the V-shaped groove; A cutting hook is hinged at one end of the V-shaped groove and is used for cutting a tree trunk confined in the V-shaped groove.
7. The integrated railway shrub treatment vehicle according to claim 2 is characterized in that: The flat car is connected with a driving locomotive through a hook-and-buffer mechanism.
8. The integrated railway shrub treatment vehicle according to claim 1 is characterized in that: The flat car is provided with a placement groove, and the placement groove is used for placing the grab-and-cut integrated working head and / or the tree saw.
9. The integrated railway shrub treatment vehicle according to claim 1 is characterized in that: The operating room is provided with an illumination lamp, and the moving arm is provided with a type indicator lamp for displaying the appearance.
10. The integrated railway shrub treatment vehicle according to claim 3 is characterized in that: It also includes a throwing machine, the feeding port of the throwing machine is connected with the discharging port of the auger, and the outlet end of the throwing machine is rotatable.