Open back flattening device

By designing an open back flattening device including conveying chains, upper and lower pressing rollers, cutting knives and expanding flattening triangle plates, the problems of low efficiency and safety hazards in the open back flattening process of traditional poultry products are solved, and the automated operation and efficient flattening of the chicken back are realized.

CN222532613UActive Publication Date: 2025-02-28ZHUCHENG RUNHUA IND EQUIP CO LTD
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Patent Information

Application Number
CN202421182122.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-02-28
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The open back flattening process of traditional poultry products requires manual operation, which is inefficient and has safety risks.

Method used

A back-leveling device is designed, including a frame, conveying chain, upper and lower pressing rollers, cutting knife and expansion flattening triangle plate. The conveying chain and cutting knife are driven by a motor to automatically operate, so as to realize the automatic back-leveling and flattening of the chicken back of the chicken frame.

Benefits of technology

The automatic back opening and flattening of the chicken back frame is realized, which improves production efficiency, simplifies operation, improves the working environment, and improves personal safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222532613U_ABST
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Abstract

A back opening and flattening device comprises a rack and conveying chains arranged in the top of the rack, the conveying chains are arranged in a bilateral symmetry mode, and the left conveying chain and the right conveying chain are fixedly connected through spines at the same positions so that the spines can be synchronously pushed by the left conveying chain and the right conveying chain to move. An upper compression roller and a lower compression roller which are arranged up and down are arranged in the rack at the conveying tail ends of the conveying chains, a gap is reserved between the upper compression roller and the lower compression roller, a vertically rotating cutting knife is further arranged between the left conveying chain and the right conveying chain at the front end of the lower compression roller, and the conveying chains, the upper compression roller, the lower compression roller and the cutting knife are respectively driven by a motor to operate. According to the automatic back opening and flattening device, automatic back opening and flattening of the chicken back of the chicken frame can be achieved, manual work is effectively replaced, operation is simpler, production efficiency is improved, the working environment can be improved, manual cutting is not needed, and personal safety is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of meat product processing, in particular to a back-opening and flattening device and cutting equipment thereof. Background Art

[0002] In the past, traditional poultry products, such as chicken racks and chicken backs, needed to be manually cut open and then manually flattened, and finally hammered flat with a leather hammer or wooden instrument. This process was manually operated and not only had low production efficiency, but the chicken racks and chicken backs were difficult to open and cut, and could easily scratch fingers, posing certain safety hazards. Utility Model Content

[0003] In order to solve the above problems, the utility model aims to provide a back opening and flattening device and a cutting device thereof.

[0004] To achieve the above-mentioned purpose, the technical solution of the utility model is: a back-opening and flattening device, including a frame and a conveyor chain arranged on the top of the frame, the conveyor chain is symmetrically arranged on the left and right, and the left and right conveyor chains are fixedly connected at the same position by spikes, so that the left and right conveyor chains synchronously push the spikes to move, and the frame at the conveying end of the conveyor chain is provided with an upper pressure roller and a lower pressure roller arranged up and down, and a gap is left between the upper pressure roller and the lower pressure roller, and a vertically rotating cutting knife is also provided between the left and right conveyor chains at the front end of the lower pressure roller, and the conveyor chain, the upper pressure roller, the lower pressure roller and the cutting knife are respectively driven by motors.

[0005] Furthermore, an expansion flattening triangle plate is fixed to the frame between the lower pressure roller and the cutting knife, and a knife slit is provided at the tip of the expansion flattening triangle plate, and the knife slit is used for passing the cutting knife.

[0006] Furthermore, the peripheries of the upper pressing roller and the lower pressing roller are provided with a plurality of raised strips raised from the roller body.

[0007] Furthermore, an annular groove structure is provided at the center of the periphery of the lower pressure roller and is in the same straight line as the cutting blade.

[0008] Furthermore, symmetrical guide curved rods are fixed to the frames on the left and right sides of the cutting knife, and the front ends of the two guide curved rods form a trumpet-shaped opening structure.

[0009] Furthermore, a horizontal guide plate is provided on the outer side of each side conveying chain.

[0010] Furthermore, the frames at one end of the upper pressing roller and the lower pressing roller are provided with a lower hopper which is inclined downward.

[0011] Furthermore, the conveying chain sprocket, the upper pressure roller, the lower pressure roller and the two ends of the rotating shaft of the cutting knife are respectively fixedly installed on the frame through bearing seats with bearings.

[0012] Furthermore, the bottom of the frame supports a plurality of universal wheels.

[0013] Furthermore, the width of the raised strips of the lower pressing roller is greater than the width of the raised strips of the upper pressing roller.

[0014] Through the above settings, the utility model can realize the automatic opening and flattening of the chicken backs of the chicken rack, effectively replacing manual labor. It not only makes the operation simpler and improves the production efficiency, but also helps to improve the working environment. There is no need for manual cutting, which improves personal safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is now further described with reference to the accompanying drawings.

[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0017] Figure 2 It is a side view structural schematic diagram of the utility model;

[0018] Figure 3 It is a schematic diagram of the top view structure of the utility model;

[0019] Figure 4 It is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 5 This is a physical reference diagram of the experimental prototype of the utility model. DETAILED DESCRIPTION

[0021] like Figure 1-4 As shown, a back-opening and flattening device includes a frame 1 and a conveying chain 2 arranged on the top of the frame 1. The conveying chains 2 are symmetrically arranged on the left and right, and the left and right conveying chains 2 are fixedly connected at the same position by spikes, so that the left and right conveying chains 2 synchronously push the spikes to move, and the outer sides of the conveying chains 2 on each side are respectively provided with horizontal guide plates 10, which are supported and limited by the guide plates 10 so that the chicken back can only move between the conveying chains 2. The frame 1 at the conveying end of the conveying chain 2 is provided with an upper pressing roller 3 and a lower pressing roller 4 arranged up and down, and the upper pressing roller There is a gap between the upper and lower pressure rollers 3 and 4, and a vertically rotating cutting knife 5 is also arranged between the left and right conveying chains 2 at the front end of the lower pressure roller 4. The conveying chain 2, the upper pressure roller 3, the lower pressure roller 4 and the cutting knife 5 are driven by motors respectively, and the two ends of the rotating shafts of the conveying chain 2 sprocket, the upper pressure roller 3, the lower pressure roller 4 and the cutting knife 5 are fixedly mounted on the frame 1 through bearing seats 12 with bearings respectively, such as the currently commonly used driving structure, which can be driven by a motor, a belt and a pulley for operation, and the bottom support of the frame 1 is provided with a plurality of universal wheels 13 for easy movement.

[0022] In order to play a guiding role, the frame 1 on the left and right sides of the cutting knife 5 is fixed with symmetrical guiding curved rods 9, and the front ends of the two guiding curved rods 9 form a trumpet-shaped opening structure. The frame 1 between the lower pressure roller 4 and the cutting knife 5 is fixed with an expansion flattening triangle plate 6, and the tip of the expansion flattening triangle plate 6 is provided with a knife slit, which is used to pass through the cutting knife 5. The chicken back behind the cut passes through the tip of the expansion flattening triangle plate 6 under the pushing action of the two conveying chains 2 and the spikes, that is, the abdomen of the chicken back is penetrated by the tip of the expansion flattening triangle plate 6. As the chicken back continues to move, it is gradually stretched along the incision part by the expansion flattening triangle plate 6, and until it is fully expanded to the lower surface of the end of the expansion flattening triangle plate 6, it is convenient to enter the gap between the upper pressure roller 3 and the lower pressure roller 4, which is convenient for further flattening.

[0023] In order to improve the flattening effect and increase the friction force at the same time, the periphery of the upper pressing roller 3 and the lower pressing roller 4 is provided with a plurality of raised strips 7 protruding from the roller body, the width of the raised strips 7 of the lower pressing roller 4 is greater than the width of the raised strips 7 of the upper pressing roller 3, and the periphery center of the lower pressing roller 4 is provided with an annular groove structure 8 which is in the same straight line as the cutting knife 5, and the annular groove structure 8 can pass through the chicken neck to prevent the chicken neck from being crushed flat; the frame 1 at one end of the upper pressing roller 3 and the lower pressing roller 4 is provided with a downward slanting lower hopper 11 for convenient material receiving.

[0024] The working principle of the utility model is as follows: first, the motor drives the conveyor chain 2 forward, and the chicken back is conveyed forward to the blade position for cutting through the conveyor chain 2 with spikes. The guide plates 10 and the guide curved rods 9 on both sides of the conveyor chain 2 prevent the chicken back from being cut off-center. After opening the back, the chicken back enters the expansion and flattening triangle plate 6, and the opening is expanded from a small opening to a large opening. As the conveyor chain 2 moves forward, the chicken back enters the bottom of the expansion and flattening triangle plate 6 to be flattened. The flattened chicken back enters between the upper pressing roller 3 and the lower pressing roller 4 to be further flattened, and the back-opening and flattening process of the chicken back is completed.

[0025] The above description is only an illustrative embodiment of the present invention and is not intended to limit the scope of the present invention. Any equivalent changes and modifications made by any person skilled in the art without departing from the concept and principle of the present invention shall fall within the scope of protection of the present invention.

Claims

1. A back-opening flattening device, comprising a frame (1) and a conveyor chain (2) arranged on the top of the frame (1), characterized in that: The conveyor chains (2) are symmetrically arranged on the left and right, and the left and right conveyor chains (2) are fixedly connected at the same position by spikes, so that the left and right conveyor chains (2) synchronously push the spikes to move. An upper pressure roller (3) and a lower pressure roller (4) arranged up and down are arranged in the frame (1) at the conveying end of the conveyor chain (2), and a gap is left between the upper pressure roller (3) and the lower pressure roller (4). A vertically rotating cutting knife (5) is also arranged between the left and right conveyor chains (2) at the front end of the lower pressure roller (4). The conveyor chain (2), the upper pressure roller (3), the lower pressure roller (4) and the cutting knife (5) are driven by motors respectively.

2. The back-opening and flattening device according to claim 1, characterized in that: An expansion flattening triangle plate (6) is fixed to the frame (1) between the lower pressure roller (4) and the cutting knife (5), and a knife slit is provided at the tip of the expansion flattening triangle plate (6), and the knife slit is used for passing the cutting knife (5).

3. The back-opening and flattening device according to claim 1, characterized in that: The peripheries of the upper pressing roller (3) and the lower pressing roller (4) are provided with a plurality of raised strips (7) raised from the roller bodies.

4. The back-opening and flattening device according to claim 1, characterized in that: An annular groove structure (8) is provided at the center of the periphery of the lower pressure roller (4) and is in the same straight line as the cutting knife (5).

5. The back-opening and flattening device according to claim 1, characterized in that: Symmetrical guide curved rods (9) are fixed to the frame (1) on the left and right sides of the cutting knife (5), and the front ends of the two guide curved rods (9) form a trumpet-shaped opening structure.

6. The back-opening and flattening device according to claim 1, characterized in that: A horizontal guide plate (10) is respectively arranged on the outer side of each side conveying chain (2).

7. The back-opening and flattening device according to claim 1, characterized in that: The frame (1) at one end of the upper pressing roller (3) and the lower pressing roller (4) is provided with a lower hopper (11) which is inclined downward.

8. The back-opening and flattening device according to claim 1, characterized in that: The sprocket of the conveying chain (2), the upper pressure roller (3), the lower pressure roller (4) and the two ends of the rotating shaft of the cutting knife (5) are respectively fixedly mounted on the frame (1) through a bearing seat (12) with a bearing.

9. The back-opening and flattening device according to claim 1, characterized in that: The bottom of the frame (1) is supported by a plurality of universal wheels (13).

10. The back opening and flattening device according to claim 3, characterized in that: The width of the raised strip (7) of the lower pressing roller (4) is greater than the width of the raised strip (7) of the upper pressing roller (3).