Skid-mounted high-speed making and filtering all-in-one machine
By designing an alternating maintenance method of two filter units in the filter making integrated machine, the problem of shutdown during maintenance of the filter unit in the prior art is solved, and the pulping efficiency and work continuity are improved.
Patent Information
- Application Number
- CN202421290455.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-07
AI Technical Summary
The existing filter making machine needs to be shut down during maintenance of the filter unit, resulting in a reduced pulping efficiency.
A skid-mounted high-speed filter making integrated machine is designed, which adopts the design of two filter units, which can be used alternately during maintenance to avoid downtime.
Through this design, no shutdown is required during maintenance, which increases the pulping rate and facilitates the normal progress of pulping work.
Smart Images

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Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of integrated filter making machines, and in particular relates to a skid-mounted high-speed integrated filter making machine. Background Art
[0002] Grouting technology is the main means of fire prevention and extinguishing in my country's coal mines. It refers to mixing water and grouting materials in appropriate proportions to prepare a slurry of a certain concentration, which is then delivered to areas where coal spontaneous combustion may occur through laid slurry pipelines using spontaneous combustion pressure differences or mud pumps to prevent the occurrence of spontaneous combustion fires.
[0003] Chinese patent CN214182786U discloses an all-in-one filter making machine. This technical solution integrates feeding, pulping and filtering in one, and has a compact structure. It is driven by dual motors, and the equipment has high stability. It can flexibly meet different process requirements. However, during use, the all-in-one filter making machine uses a separate filter unit for operation, which results in the device being unable to work and needing to be shut down when the filter unit is maintained, thereby reducing the pulping efficiency and being unfavorable for pulping work. Utility Model Content
[0004] The utility model provides a skid-mounted high-speed integrated filter making machine, aiming to solve the problem that the integrated filter making machine uses a separate filter unit for working during use, resulting in the need to shut down the device when performing maintenance operations on the filter unit, thereby reducing the pulping efficiency.
[0005] The utility model is implemented as follows: a skid-mounted high-speed filter making integrated machine comprises a base and a pulping box located above the base, a plurality of support rods are fixedly arranged on the upper surface of the base, a feed box is fixedly arranged on the top of the support rods in a transverse manner, a spiral rod is rotatably arranged in a transverse manner in the inner cavity of the feed box, one end of the top of the feed box is vertically connected with two vertical pipes, the top of the vertical pipe is connected with a filter box, a filter plate is detachably arranged on the inner cavity of the filter box, and a maintenance cover is detachably arranged on the surface of the filter box through a plurality of first bolts;
[0006] The top of the filter box is vertically connected to a connecting pipe, the top of the connecting pipe is connected to a collecting box, a valve is provided on the connecting pipe, the top of the collecting box is rotatably connected to a guide pipe, the bottom of the pulping box is connected to the top of the guide pipe, and a plurality of stirring blades are fixedly provided on the inner wall of the pulping box.
[0007] Preferably, a protective box is fixedly provided on one end of the upper surface of the base, a motor is vertically fixedly provided in the inner cavity of the protective box, the output shaft of the motor can rotatably extend to the outside of the protective box and is fixedly provided with a rotating rod, one end of the spiral rod extends to the outside of the feeding box and is fixedly provided with a second bevel gear, and a first bevel gear meshing with the second bevel gear is fixedly provided on the surface of the rotating rod.
[0008] Preferably, a driven gear is fixedly provided at the lower portion of the side wall of the pulping box, and a driving gear meshing with the driven gear is fixedly provided at the top end of the rotating rod.
[0009] Preferably, the top of the pulping box is vertically connected with a feeding pipe, and the plurality of stirring blades are evenly distributed and arranged in a circular shape along the inner wall surface of the pulping box.
[0010] Preferably, a connecting plate is fixedly provided on the surface of the filter plate, a fixing block adapted to the connecting plate is fixedly provided on the inner wall surface of the filter box, and the connecting plate is detachably connected to the fixing block via a second bolt.
[0011] Preferably, a cleaning box door is provided on the surface of the pulping box, and a plurality of universal wheels are fixedly connected to the lower surface of the base.
[0012] Preferably, a plurality of reinforcing ribs are fixedly connected between the bottom end of the support rod surface and the upper surface of the base.
[0013] Beneficial Effects
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows: the skid-mounted high-speed filter-making integrated machine of the utility model can carry out pulping processing by rotating the pulping box to drive multiple stirring blades to rotate. After the production is completed, the mud is introduced into the interior of the collecting box through the connection of the guide pipe. After being diverted by two connecting pipes, the mud is transported to the inner cavity of the filter box, and the mud can be filtered through the filter plate, and the mud can be fed after the spiral rod is rotated. The integration is convenient for the overall installation and movement of the device, and when the filter plate needs to be inspected and maintained, the corresponding valve is closed, and the filter plate can be disassembled and maintained after the maintenance cover is opened. By providing two filter units, they are alternated during the maintenance process, and thus there is no need to shut down the device during maintenance operations, thereby improving the pulping rate and facilitating the use of pulping work. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a front structural schematic diagram of the utility model;
[0016] Figure 2 It is a front cross-sectional structural schematic diagram of the utility model;
[0017] Figure 3 For this utility model Figure 2 A partial enlarged view of point A in the middle.
[0018] In the figure: 1. base; 2. support rod; 3. feed box; 4. filter box; 5. vertical pipe; 6. connecting pipe; 7. valve; 8. collecting box; 9. guide pipe; 10. pulping box; 11. feeding pipe; 12. stirring blade; 13. screw rod; 14. protection box; 15. motor; 16. rotating rod; 17. first bevel gear; 18. second bevel gear; 19. driving gear; 20. driven gear; 21. first bolt; 22. maintenance cover; 23. fixing block; 24. connecting plate; 25. second bolt; 26. filter plate. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0020] See also Figure 1-3 The utility model provides a technical solution: a skid-mounted high-speed filter-making integrated machine, comprising a base 1 and a pulping box 10 located above the base 1, a plurality of support rods 2 are fixedly arranged on the upper surface of the base 1, and a feed box 3 is laterally fixedly arranged on the top of the support rods 2.
[0021] The inner cavity of the feed box 3 is rotatably and laterally provided with a spiral rod 13, one end of the top of the feed box 3 is vertically connected with two vertical pipes 5, the top of the vertical pipe 5 is connected with a filter box 4, the inner cavity of the filter box 4 is detachably provided with a filter plate 26, and the surface of the filter box 4 is detachably provided with a maintenance cover 22 through a plurality of first bolts 21.
[0022] The top of the filter box 4 is vertically connected to a connecting pipe 6, the top of the connecting pipe 6 is connected to a collecting box 8, a valve 7 is provided on the connecting pipe 6, the top of the collecting box 8 is rotatably connected to a guide pipe 9, the bottom of the pulping box 10 is connected to the top of the guide pipe 9, and a plurality of stirring blades 12 are fixedly provided on the inner wall of the pulping box 10.
[0023] After the pulping box 10 rotates, it drives multiple stirring blades 12 to rotate, and the pulping process can be carried out. After the production is completed, the mud is introduced into the interior of the collecting box 8 through the connection of the guide pipe 9. After being diverted by the two connecting pipes 6, the mud is transported to the inner cavity of the filter box 4, and the mud can be filtered through the filter plate 26. After the spiral rod 13 rotates, the mud can be fed. The integration is convenient for the overall installation and movement of the device.
[0024] When the filter plate 26 needs to be inspected and maintained, the corresponding valve 7 is closed, and after the maintenance cover 22 is opened, the filter plate 26 can be disassembled for maintenance operations. By providing two filter units, they are alternated during the maintenance process, and there is no need to shut down the device during maintenance operations, which increases the pulping rate and facilitates pulping work.
[0025] Furthermore, a protective box 14 is fixedly provided at one end of the upper surface of the base 1, and a motor 15 is vertically fixedly provided in the inner cavity of the protective box 14. The output shaft of the motor 15 can rotatably extend to the outside of the protective box 14 and is fixedly provided with a rotating rod 16. One end of the spiral rod 13 extends to the outside of the feeding box 3 and is fixedly provided with a second bevel gear 18. The surface of the rotating rod 16 is fixedly provided with a first bevel gear 17 that meshes with the second bevel gear 18.
[0026] In this embodiment, after the motor 15 is working, it can drive the rotating rod 16 to rotate, and through the transmission of the first bevel gear 17 and the second bevel gear 18, it can drive the spiral rod 13 to rotate, thereby feeding and conveying the mud inside the feeding box 3.
[0027] Furthermore, a driven gear 20 is fixedly provided at the lower portion of the side wall of the pulping box 10 , and a driving gear 19 meshing with the driven gear 20 is fixedly provided at the top end of the rotating rod 16 .
[0028] In this embodiment, during the rotation of the rotating rod 16 , the driving gear 19 can be driven to rotate, and then the pulping box 10 can be driven to rotate through the transmission of the first bolt 21 , thereby performing the pulping work.
[0029] Furthermore, a feeding pipe 11 is vertically connected to the top of the pulping box 10 , and a plurality of stirring blades 12 are evenly distributed and arranged in a circular shape along the inner wall surface of the pulping box 10 .
[0030] Furthermore, a connecting plate 24 is fixedly disposed on the surface of the filter plate 26 , and a fixing block 23 adapted to the connecting plate 24 is fixedly disposed on the inner wall surface of the filter box 4 . The connecting plate 24 is detachably connected to the fixing block 23 via a second bolt 25 .
[0031] In this embodiment, after removing the second bolt 25 , the staff can remove the filter plate 26 from the interior of the filter box 4 , which is convenient for maintenance operations.
[0032] Furthermore, a cleaning box door is provided on the surface of the pulping box 10, and a plurality of universal wheels are fixedly connected to the lower surface of the base 1.
[0033] Furthermore, a plurality of reinforcing ribs are fixedly connected between the bottom end of the surface of the support rod 2 and the upper surface of the base 1 .
[0034] The working principle and use process of the utility model: after the utility model is installed, the pulping box 10 rotates, driving the multiple stirring blades 12 to rotate, and the pulping process can be carried out. After the production is completed, the mud is introduced into the interior of the collecting box 8 through the connection of the guide pipe 9. After being diverted by the two connecting pipes 6, the mud is transported to the inner cavity of the filter box 4, and the mud can be filtered through the filter plate 26. After the spiral rod 13 rotates, the mud can be fed. The integration is convenient for the overall installation and movement of the device. When the filter plate 26 needs to be inspected and maintained, the corresponding valve 7 is closed, and the maintenance cover 22 is opened, and the filter plate 26 can be disassembled for maintenance. By providing two filter units, they are alternated during the maintenance process, and thus during the maintenance operation, there is no need to shut down the device, thereby improving the pulping rate.
[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A skid-mounted high-speed filter making machine, comprising a base (1) and a pulping box (10) located above the base (1), characterized in that: A plurality of support rods (2) are fixedly provided on the upper surface of the base (1), a feed box (3) is transversely fixedly provided on the top of the support rods (2), a spiral rod (13) is rotatably and transversely provided in the inner cavity of the feed box (3), one end of the top of the feed box (3) is vertically connected to two vertical pipes (5), the top of the vertical pipe (5) is connected to a filter box (4), the inner cavity of the filter box (4) is detachably provided with a filter plate (26), and the surface of the filter box (4) is detachably provided with a maintenance cover (22) via a plurality of first bolts (21); The top of the filter box (4) is vertically connected to a connecting pipe (6), the top of the connecting pipe (6) is connected to a flow collecting box (8), a valve (7) is provided on the connecting pipe (6), the top of the flow collecting box (8) is rotatably connected to a flow guide pipe (9), the bottom of the pulping box (10) is connected to the top of the flow guide pipe (9), and a plurality of stirring blades (12) are fixedly provided on the inner wall surface of the pulping box (10).
2. The skid-mounted high-speed filter making machine according to claim 1, characterized in that: A protective box (14) is fixedly provided at one end of the upper surface of the base (1), a motor (15) is vertically fixedly provided in the inner cavity of the protective box (14), an output shaft of the motor (15) is rotatably extended to the outside of the protective box (14), and a rotating rod (16) is fixedly provided thereon, one end of the spiral rod (13) extends to the outside of the feed box (3), and a second bevel gear (18) is fixedly provided thereon, and a first bevel gear (17) meshing with the second bevel gear (18) is fixedly provided on the surface of the rotating rod (16).
3. The skid-mounted high-speed filter making machine according to claim 2, characterized in that: A driven gear (20) is fixedly provided at the lower portion of the side wall of the pulping box (10), and a driving gear (19) meshing with the driven gear (20) is fixedly provided at the top end of the rotating rod (16).
4. The skid-mounted high-speed filter making machine according to claim 1, characterized in that: The top of the pulping box (10) is vertically connected to a feeding pipe (11), and a plurality of stirring blades (12) are arranged in a circular manner and evenly spaced apart along the inner wall surface of the pulping box (10).
5. The skid-mounted high-speed filter making machine according to claim 1, characterized in that: A connecting plate (24) is fixedly provided on the surface of the filter plate (26), a fixing block (23) adapted to the connecting plate (24) is fixedly provided on the inner wall surface of the filter box (4), and the connecting plate (24) is detachably connected to the fixing block (23) via a second bolt (25).
6. The skid-mounted high-speed filter making machine according to claim 1, characterized in that: The surface of the pulping box (10) is provided with a cleaning box door, and the lower surface of the base (1) is fixedly connected with a plurality of universal wheels.
7. The skid-mounted high-speed filter making machine according to claim 1, characterized in that: A plurality of reinforcing ribs are fixedly connected between the bottom end of the surface of the support rod (2) and the upper surface of the base (1).
Citation Information
Patent Citations
Preparation and filtration all-in-one machine
CN214182786U