Biological fertilizer air supply stirring device
By adopting an air circulation treatment structure and a stirring structure driven by a servo motor in the biological fertilizer gas replenishment stirring device, the problems of low stirring efficiency, large energy consumption and inability to recycle gas in the existing devices are solved, and efficient stirring and gas circulation purification are achieved.
Patent Information
- Application Number
- CN202420545897.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-20
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-20
AI Technical Summary
When the existing biological fertilizer gas replenishment stirring device combines with gas replenishment, the stirring efficiency is not high, the energy consumption is too large, and gas recovery and reuse cannot be achieved.
A biological fertilizer gas replenishment stirring device is designed, adopting an air circulation treatment structure, the external air is exited into the air outlet connection pipe through a fan, and the size of the outlet is adjusted through the air pressure regulator. The intake pipe connection structure enters the stirring shaft through the connecting ring. The servo motor drives the stirring shaft to rotate, drives the connecting rod and the stirring rod for stirring, and the gas is discharged through the air hole, and purifies and recycles through the exhaust connection pipe, gas separator and gas purifier.
The gas recycling and purification is realized, air pollution is reduced, the stirring efficiency of biological fertilizers is improved, the energy consumption of stirring is reduced, and the contact surface between oxygen and biological fertilizers is increased.
Smart Images

Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of biological fertilizer production devices, in particular to a biological fertilizer air replenishing and stirring device. Background Art
[0002] Biofertilizer, commonly known as farmyard manure, is made by fermenting, mixing and stirring various substances including animal and plant residues, excrement and other substances. Generally, the most commonly used device in the production of biofertilizer is the biofertilizer stirring device. Biofertilizer needs to maintain good aerobic bacteria during fermentation. However, the existing oxygen and biofertilizer have low contact and gas recycling cannot be used.
[0003] In order to solve such problems, Chinese patent CN218174845U, a bio-fertilizer air supply and stirring device, points out that the driving motor drives the air supply shaft to rotate to the right through the driving gear and the driven gear, and the air supply shaft drives the fertilizer lifting spiral blade to rotate. At this time, the fertilizer lifting spiral blade will lift the fertilizer inside the bio-fertilizer fermentation box upward and stir it.
[0004] Secondly, Chinese patent CN217887777U, a biofertilizer aeration stirring device, points out that the operation of the electric slider can drive the entire fermentation tank to move back and forth along the guide rail, and the operation of the motor can drive the vertical stirring shaft and the first stirring paddle and the active bevel gear thereon to rotate synchronously. Under the meshing transmission of the two driven bevel gears and the active bevel gear, the rotation of the active bevel gear can also drive the two vertical stirring shafts and the first stirring paddles on both to rotate, and the rotation directions of the two vertical stirring shafts are opposite, so that the rotating first stirring paddle and the second stirring paddle can cooperate with the fermentation tank that moves left and right as a whole to achieve multi-axis and multi-directional effective stirring of the material, greatly reducing the stirring dead angle, and the square stirring frame of the first stirring paddle, the vertical stirring rod and the horizontal stirring rod can greatly enhance the stirring strength and stirring effect of the first stirring paddle, and the oblique stirring rod of the second stirring paddle can greatly enhance the stirring strength and stirring effect of the second stirring paddle, so that the multi-axis and multi-directional stirring of the material is more efficient and effective, and the materials can be mixed more evenly and completely with each other.
[0005] In the above two documents, the patent CN218174845U, although the biofertilizer aeration stirring device can achieve a higher contact surface between oxygen and biofertilizer, the internal gas is directly discharged and not recycled. Secondly, the stirring efficiency of the biofertilizer in the device is low, and when the biofertilizer is pressed on the lifting stirring and gas transmission shaft structure at the same time, its power consumption is large. Secondly, the patent CN217887777U, although the biofertilizer aeration stirring device can effectively make oxygen contact with biofertilizer, according to the attached drawings of the document, it can be seen that the structure is relatively cumbersome and complicated, and it is more laborious during the stirring process.
[0006] Therefore, in order to improve the mixing of biofertilizer and reduce the mixing energy consumption, and also enable the gas entering the mixing tank to be reused, a biofertilizer gas supplement mixing device is proposed. Utility Model Content
[0007] In view of the deficiencies in the prior art, the utility model provides a bio-fertilizer aeration stirring device, which solves the problems in the prior art of bio-fertilizer aeration stirring devices, such as low stirring efficiency when combining stirring and aeration, excessive energy consumption, and inability to achieve gas recovery and reuse.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a biofertilizer air-supplementing and stirring device, comprising a device mounting frame, a stirring tank for storing fertilizers is mounted in the device mounting frame, a stirring tank end cover is mounted on the upper end of the stirring tank, a servo motor is mounted on the upper end of the stirring tank end cover through a connecting flange, a second mounting plate is mounted on the front side of the device mounting frame, a first mounting plate is mounted on the left side of the device mounting frame, a fan is mounted on the outer end surface of the first mounting plate, the fan is connected to an air circulation processing structure, the air circulation processing structure is composed of an air inlet pipe connecting structure and an air outlet pipe connecting structure, and the air inlet pipe is connected to the air outlet pipe. An air pressure regulator capable of adjusting air pressure is provided on the connection structure, the air inlet pipe connection structure port is connected to the stirring tank, the air outlet pipe connection structure is installed on the upper end of the end cover of the stirring tank, a gas separator and a gas purifier are connected in series on the air outlet pipe connection structure, the end of the air outlet pipe connection structure is connected to the fan through a three-way valve, the output end of the servo motor is connected to the stirring structure and extends to the inside of the stirring tank, the air inlet pipe connection structure is connected through a connecting ring connected to the surface of the stirring structure, the interior of the stirring structure is a cavity structure and air holes are opened on the surface, and the exhaust connecting pipe and the connecting pipe realize airflow communication.
[0009] Through the above technical solution, further, the air inlet pipe connection structure includes an air outlet connecting pipe installed on the exhaust port of the fan, an air pressure regulator is connected in series on the air outlet connecting pipe, the air pressure regulator is connected to the connecting pipe, the connecting pipe is bent to the front side of the device mounting frame and extends through the rear side of the second mounting plate to the upper end of the stirring tank end cover and penetrates the stirring tank end cover to extend to the inside of the stirring tank.
[0010] Furthermore, the exhaust pipe connection structure includes an exhaust connecting pipe installed on the front side of the upper end of the end cover of the stirring tank, the exhaust connecting pipe is connected to the inside of the stirring tank, a gas separator is connected in series on the exhaust connecting pipe, the gas separator is connected in series with a gas purifier through the exhaust connecting pipe, and the end of the exhaust connecting pipe is bent to the left side of the device mounting frame and connected to the air inlet port of the fan through a three-way valve.
[0011] As a preferred technical solution, the stirring structure includes a stirring shaft installed at the output end of a servo motor, a connecting rod is distributed at the bottom of the stirring shaft surface, a stirring rod is connected to the surface of the connecting rod, and air holes are opened on the surface of the stirring rod. The stirring shaft, the connecting rod, and the interior of the stirring rod are all hollow and interconnected.
[0012] Furthermore, a through hole is provided at the upper end of the stirring shaft surface, a groove is provided on the stirring shaft surface outside the through hole, a connecting ring is provided inside the groove, an air inlet hole is provided inside the connecting ring, and multiple groups of sealing gaskets are provided near the groove surface. The inner side of the connecting ring has a gap with the groove surface, and the outer surface of the connecting ring is connected to the connecting pipe.
[0013] As a preferred technical solution, a spoiler is also provided at the bottom of the stirring shaft, and a discharge port is provided at the bottom of the outer surface of the stirring tank.
[0014] Furthermore, the connecting rod is tilted downward at 45 degrees, and the stirring rod is tilted upward at 45 degrees along the axial direction of the connecting rod. An isolation net is arranged inside the stirring rod, and the isolation net wraps the pores.
[0015] As a preferred technical solution, the gas separator is installed on the front end face of the second mounting plate through a third mounting plate. The second mounting plate is concave and installed on the front side of the device mounting frame through bolts. The gas pressure regulator is installed on the upper end of the fourth mounting plate located on the left end face of the first mounting plate.
[0016] Furthermore, flaps are installed on both sides of the upper end of the end cover of the mixing tank through hinges, and the flaps are clamped and fixed by bolts. Secondly, a sealing gasket is provided at the bottom of the flap.
[0017] As a preferred technical solution, the exhaust connecting pipe is provided with a valve near the surface of the three-way valve, and one port of the three-way valve is in a normally open state.
[0018] Compared with the prior art, the utility model provides a biofertilizer air-supplementing and stirring device, which has the following beneficial effects: the device realizes the recycling of gas and purifies the gas through the air circulation processing structure, thereby reducing air pollution. Specifically, the external air is introduced into and out of the air outlet connecting pipe through the fan, and the size of the air outlet is adjusted through the air pressure regulator, and then enters the stirring shaft through the connecting pipe and the connecting ring. At this time, the servo motor drives the stirring shaft to rotate, thereby driving the connecting rod and the stirring rod to stir the biofertilizer, and the gas is discharged outward through the air hole. Secondly, the stirring rod and the connecting rod are arranged at 45 degrees, thereby effectively stirring the biofertilizer and increasing the contact surface between oxygen and the biofertilizer. The gas in the stirring tank enters the gas separator through the exhaust connecting pipe, removes the particulate matter in the gas, and then enters the gas purifier to filter the odor and harmful substances in the gas, and then is connected to the fan through the three-way valve, thereby realizing the recycling of the gas and not polluting the air. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the structure of the bio-fertilizer air-supplementing and stirring device of the utility model;
[0020] Figure 2 The utility model is a biofertilizer gas supplement stirring device Figure 1 A local enlarged structural schematic diagram;
[0021] Figure 3 This is a schematic diagram of the structure of the mounting frame of the bio-fertilizer air-supplementing and stirring device of the utility model;
[0022] Figure 4 This is a schematic diagram of the fan structure installation of the bio-fertilizer air supply and stirring device of the utility model;
[0023] Figure 5 This is a rear view schematic diagram of the structure of the bio-fertilizer air-supplementing and stirring device of the utility model;
[0024] Figure 6 The utility model is a biofertilizer gas supplement stirring device Figure 5 AA cross-sectional structural diagram;
[0025] Figure 7 This is a schematic diagram of the stirring structure of the bio-fertilizer air-supplementing stirring device of the utility model;
[0026] Figure 8 The utility model is a biofertilizer gas supplement stirring device Figure 6 A schematic diagram of the local enlarged structure at B;
[0027] Fig. 9 This is a schematic diagram of the isolation net structure of the bio-fertilizer air-supplying and stirring device of the utility model.
[0028] In the figure: 1. device mounting frame; 2. stirring tank; 3. stirring tank end cover; 4. connecting flange; 5. servo motor; 6. first mounting plate; 7. second mounting plate; 8. sealing gasket; 9. fan; 10. fourth mounting plate; 11. air outlet connecting pipe; 12. air pressure regulator; 13. exhaust connecting pipe; 14. third mounting plate; 15. gas separator; 16. connecting pipe; 17. stirring shaft; 18. connecting rod; 19. stirring rod; 20. spoiler; 21. connecting ring; 22. air inlet; 23. isolation net; 24. gas purifier. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Example
[0031] See also Figure 1-9 The utility model provides the following technical solutions: a biofertilizer air-supplementing and stirring device, comprising a device mounting frame 1, a stirring tank 2 for storing fertilizer is installed in the device mounting frame 1, a stirring tank end cover 3 is installed on the upper end of the stirring tank 2, a servo motor 5 capable of driving the stirring structure to stir the biofertilizer is installed on the upper end of the stirring tank end cover 3 through a connecting flange 4, a second mounting plate 7 is installed on the front side of the device mounting frame 1, a first mounting plate 6 is installed on the left side of the device mounting frame 1, a fan 9 is installed on the outer end surface of the first mounting plate 6, and the fan 9 is connected to an air circulation processing structure capable of realizing gas recycling. The air circulation processing structure consists of an air inlet pipe connecting structure and an air outlet pipe connecting structure. An air pressure regulator 12 capable of adjusting air pressure is provided on the air inlet pipe connecting structure. The port of the air inlet pipe connecting structure is connected to the stirring tank 2, and the air outlet pipe connecting structure is installed on the stirring tank. At the upper end of the tank end cover 3, a gas separator 15 for separating particles in the gas and a gas purifier 24 for removing odor and harmful substances from the gas are connected in series on its air outlet pipe connection structure. The end of the air outlet pipe connection structure is connected to the fan 9 through a three-way valve. The output end of the servo motor 5 is connected to a stirring structure and extends to the inside of the stirring tank 2. The air inlet pipe connection structure is connected through a connecting ring 21 connected to the surface of the stirring structure. Air directly enters the stirring structure through the connecting ring 21, so as to achieve the effect of replenishing air to the bio-fertilizer while stirring. The interior of the stirring structure is a cavity structure and pores are opened on the surface. The exhaust connecting pipe 13 and the connecting pipe 16 realize airflow communication. Through the cooperation of the above-mentioned air circulation processing structure and the stirring structure, it is achieved that not only the bio-fertilizer can be effectively stirred but also the gas can be recycled.
[0032] According to the above air circulation processing structure, please refer to Figure 1 , Figure 2 , Figure 6 , Figure 8 It can be seen that the air inlet pipe connection structure includes an air outlet connecting pipe 11 installed at the exhaust port of the fan 9, and an air pressure regulator 12 capable of adjusting the air pressure is connected in series to the air outlet connecting pipe 11. The air pressure regulator 12 is connected to a connecting pipe 16. The connecting pipe 16 is bent to the front side of the device mounting frame 1 and extends through the rear side of the second mounting plate 7 to the upper end of the mixing tank end cover 3 and penetrates the mixing tank end cover 3 to extend to the inside of the mixing tank 2.
[0033] Secondly, the exhaust pipe connection structure includes an exhaust connecting pipe 13 installed on the front side of the upper end of the end cover 3 of the mixing tank. The exhaust connecting pipe 13 is connected to the inside of the mixing tank 2. A gas separator 15 is connected in series to the exhaust connecting pipe 13. The gas separator 15 is connected in series to a gas purifier 24 through the exhaust connecting pipe 13. The end of the exhaust connecting pipe 13 is bent to the left side of the device mounting frame 1 and is connected to the air inlet port of the fan 9 through a three-way valve.
[0034] For details on how to effectively mix the biofertilizer according to the above mixing structure, please refer to Figure 6 and Figure 7 It can be seen that the stirring structure includes a stirring shaft 17 installed at the output end of the servo motor 5, a connecting rod 18 is distributed at the bottom of the surface of the stirring shaft 17, a stirring rod 19 is connected to the surface of the connecting rod 18, and an air hole is opened on the surface of the stirring rod 19. The stirring shaft 17, the connecting rod 18, and the stirring rod 19 are all hollow and interconnected. After passing through the connecting ring 21, the air directly enters the connecting rod 18 and the stirring rod 19 in the machine, and is discharged outward through the air hole. Secondly, the connecting rod 18 is tilted downward at 45°, and the stirring rod 19 is tilted upward at 45° along the axial direction of the connecting rod 18. An isolation net 23 is arranged in the stirring rod 19, and the isolation net 23 wraps the air hole. At this time, the contact area with the bio-fertilizer can be increased, so the bio-fertilizer can be effectively stirred during stirring.
[0035] See Figure Figure 6 and Figure 8 It can be seen that a through hole is opened at the upper end of the surface of the stirring shaft 17, and a groove is opened on the surface of the stirring shaft 17 outside the through hole. A connecting ring 21 is sleeved in the groove, and an air inlet 22 is arranged inside the connecting ring 21. A plurality of groups of sealing gaskets 8 are arranged near the surface of the groove to prevent serious air loss. The inner side of the connecting ring 21 has a gap with the surface of the groove, and the outer surface of the connecting ring 21 is connected to the connecting pipe 16.
[0036] For easy cutting, please refer to Figure 6 It can be seen that a spoiler 20 is also provided at the bottom of the stirring shaft 17, and a discharge port is provided at the bottom of the outer surface of the stirring tank 2. The spoiler 20 rotates during discharge to prevent the biofertilizer from condensing.
[0037] See also Figure 1 It can be seen that the gas separator 15 is installed on the front end face of the second mounting plate 7 through the third mounting plate 14. The second mounting plate 7 is concavely mounted on the front side of the device mounting frame 1 by bolts, and its gas pressure regulator 12 is installed on the upper end of the fourth mounting plate 10 located on the left end face of the first mounting plate 6.
[0038] See also Figure 1 It can be seen that flaps are installed on both sides of the upper end of the mixing tank end cover 3 through hinges, and the flaps are clamped and fixed by bolts. Secondly, a sealing gasket is provided at the bottom of the flap to prevent gas leakage, and the airtightness is effectively increased by bolt clamping.
[0039] See also Figure 2 It can be seen that a valve is provided near the surface of the three-way valve of the exhaust connecting pipe 13, and one end of the three-way valve is in a normally open state. The valve is in a normally open state when the device is started, and the valve needs to be closed when it is stopped. One end of the three-way valve is used for external air to enter the mixing tank 2 through the action of the fan 9.
[0040] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A biofertilizer aeration stirring device, comprising a device mounting frame (1), a stirring tank (2) for storing fertilizer is mounted in the device mounting frame (1), a stirring tank end cover (3) is mounted on the upper end of the stirring tank (2), a servo motor (5) is mounted on the upper end of the stirring tank end cover (3) through a connecting flange (4), and the device is characterized in that: A second mounting plate (7) is mounted on the front side of the device mounting frame (1), a first mounting plate (6) is mounted on the left side of the device mounting frame (1), a fan (9) is mounted on the outer end surface of the first mounting plate (6), the fan (9) is connected to an air circulation processing structure, the air circulation processing structure is composed of an air inlet pipe connection structure and an air outlet pipe connection structure, an air pressure regulator (12) capable of regulating air pressure is arranged on the air inlet pipe connection structure, a port of the air inlet pipe connection structure is connected to the mixing tank (2), and the air outlet pipe connection structure is mounted on the mixing tank At the upper end of the tank end cover (3), a gas separator (15) and a gas purifier (24) are connected in series on the gas outlet pipe connection structure, the end of the gas outlet pipe connection structure is connected to the fan (9) through a three-way valve, the output end of the servo motor (5) is connected to the stirring structure and extends to the inside of the stirring tank (2), the gas inlet pipe connection structure is connected through a connecting ring (21) connected to the surface of the stirring structure, the inside of the stirring structure is a cavity structure and the surface is provided with air holes, and the exhaust connection pipe (13) and the connecting pipe (16) realize airflow communication.
2. The biofertilizer aeration stirring device according to claim 1, characterized in that: The air inlet pipe connection structure comprises an air outlet connection pipe (11) installed at the exhaust port of the fan (9), an air pressure regulator (12) being connected in series to the air outlet connection pipe (11), the air pressure regulator (12) being connected to a connecting pipe (16), the connecting pipe (16) being bent to the front side of the device mounting frame (1) and extending through the rear side of the second mounting plate (7) to the upper end of the stirring tank end cover (3) and penetrating the stirring tank end cover (3) to the interior of the stirring tank (2).
3. The biofertilizer aeration stirring device according to claim 1, characterized in that: The exhaust pipe connection structure comprises an exhaust connection pipe (13) installed on the front side of the upper end of the stirring tank end cover (3), the exhaust connection pipe (13) is connected to the stirring tank (2), a gas separator (15) is connected in series to the exhaust connection pipe (13), the gas separator (15) is connected in series to a gas purifier (24) through the exhaust connection pipe (13), and the end of the exhaust connection pipe (13) is bent to the left side of the device mounting frame (1) and connected to the air inlet port of the fan (9) through a three-way valve.
4. The biofertilizer aeration and stirring device according to claim 1, characterized in that: The stirring structure comprises a stirring shaft (17) mounted at the output end of a servo motor (5); a connecting rod (18) is distributed at the bottom of the surface of the stirring shaft (17); a stirring rod (19) is connected to the surface of the connecting rod (18); air holes are opened on the surface of the stirring rod (19); and the stirring shaft (17), the connecting rod (18) and the stirring rod (19) are all hollow cavities and are interconnected.
5. The biofertilizer aeration and stirring device according to claim 4, characterized in that: A through hole is provided at the upper end of the surface of the stirring shaft (17), a groove is provided on the surface of the stirring shaft (17) outside the through hole, a connecting ring (21) is sleeved in the groove, an air inlet (22) is provided inside the connecting ring (21), a plurality of groups of sealing gaskets (8) are provided near the surface of the groove, a gap is formed between the inner side of the connecting ring (21) and the surface of the groove, and the outer surface of the connecting ring (21) is connected to the connecting pipe (16).
6. The biofertilizer aeration and stirring device according to claim 5, characterized in that: A spoiler (20) is also provided at the bottom of the stirring shaft (17), and a discharge port is provided at the bottom of the outer surface of the stirring tank (2).
7. The biofertilizer aeration and stirring device according to claim 4, characterized in that: The connecting rod (18) is tilted downward at 45 degrees, and the stirring rod (19) is tilted upward at 45 degrees along the axial direction of the connecting rod (18). An isolation net (23) is arranged inside the stirring rod (19), and the isolation net (23) wraps the air holes.
8. The biofertilizer aeration and stirring device according to claim 1, characterized in that: The gas separator (15) is mounted on the front end surface of the second mounting plate (7) via a third mounting plate (14); the second mounting plate (7) is concavely mounted on the front side surface of the device mounting frame (1) via bolts; and its gas pressure regulator (12) is mounted on the upper end of a fourth mounting plate (10) located on the left end surface of the first mounting plate (6).
9. The biofertilizer aeration and stirring device according to claim 1, characterized in that: The upper ends of the stirring tank end cover (3) are provided with flaps on both sides via hinges, and the flaps are clamped and fixed by bolts, and a sealing gasket is provided at the bottom of the flaps.
10. The biofertilizer aeration and stirring device according to claim 1, characterized in that: The exhaust connection pipe (13) is provided with a valve near the surface of the three-way valve, and one port of the three-way valve is in a normally open state.
Citation Information
Patent Citations
Biological fertilizer air supply stirring device
CN217887777U
Biological fertilizer air supply stirring device
CN218174845U
Cited By
Biological fertilizer fermentation tank with air supply stirring device
CN121293036A