Mixer with screening mechanism

By designing a screening mechanism and adjustment mechanism in the mixing machine, screening and stirring of raw materials is solved, and the problem of uneven mixing of raw materials in the prior art is improved, and the mixing efficiency and finished product quality are improved.

CN222534778UActive Publication Date: 2025-02-28JIANGSU XINHE INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202421301825.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-28
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The existing mixing machines are inconvenient to screen raw materials during use, resulting in unqualified powder coatings affecting the mixing effect and reducing efficiency.

Method used

A mixing machine with a screening mechanism is designed, equipped with a screening mechanism and an adjustment mechanism. The screen frame is driven by a servo motor to perform rotational movement to realize the screening, and the stirring and mixing of the materials are achieved by rotating the motor to drive the agitating shaft and the stirring rod.

Benefits of technology

By screening raw materials, the effect and efficiency of the mixture are improved, the quality of the mixture is ensured, and the waste of unqualified materials is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mixer with a screening mechanism, which comprises a mixing barrel, support frames, a discharge port, a support base and a feed port, the feed port is arranged at the top end of the mixing barrel, the discharge port is arranged at the bottom end of the mixing barrel, the support frames are arranged on both sides of the bottom end of the mixing barrel, and the support base is arranged on the support frame. Supporting bases are connected to the two sides of the bottom end of the supporting frame in a welded mode, an adjusting mechanism is arranged in the supporting frame, transverse rods are connected to the outer sides of the adjusting mechanism in a welded mode, and scraping plates adhere to one sides of the transverse rods. The servo motor is started to drive the rotating block to rotate under the action of the connecting shaft, so that the push plate is driven to rotate synchronously, materials in the screen frame are pushed to make full contact with the screen frame, the materials are screened, qualified materials fall into the mixing barrel to be mixed, and the screening efficiency is improved. And unqualified materials are taken out through the material taking door, so that the mixing effect is improved, and the quality of finished products is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of material mixing, in particular to a mixer with a screening mechanism. Background Art

[0002] A mixer is a machine used to mix materials. Various materials are introduced into the mixer to be fully mixed together. When used, the mixer has the characteristics of uniform and loose mixing, very few dead corner materials, convenient material discharge, easy cleaning, high production efficiency, and low wear and tear of the equipment. It is widely used in various industries.

[0003] In a mixer with publication number CN218107562U, which belongs to the field of powder coating mixing, the technical scheme includes a mixing barrel and a cover plate, a fixed tube with a closed bottom end is vertically fixed to the outer peripheral side of the mixing barrel, a rotating beam is rotatably connected to the upper part of the fixed tube, the rotating beam includes a rotating part rotatably connected to the fixed tube and an extension part extending to the upper part of the cover plate, one end of the extension part located above the cover plate is threadedly connected to a screw rod, the bottom end of the screw rod is connected to the cover plate, and a hand wheel is fixed to the top end of the screw rod. The utility model has the effect of convenient and labor-saving opening and closing of the cover;

[0004] However, the above mixer still has the following defects when in use: when the above existing technology is in use, the cover is opened, and the powder coating and the additive are poured into the mixing barrel for stirring. However, in actual use, since the powder coating may contain unqualified powder coating, when it is directly poured into the mixing barrel for mixing, the unqualified powder coating will affect the mixing effect, thereby reducing various efficiencies. Utility Model Content

[0005] The utility model aims to provide a mixer with a screening mechanism to solve the problem that the existing mixer mentioned in the background technology is inconvenient to screen the raw materials when in use.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mixer with a screening mechanism, comprising a mixing barrel, a support frame, a discharge port, a support base, and a feed port, wherein the top of the mixing barrel is provided with a feed port, the bottom of the mixing barrel is provided with a discharge port, both sides of the bottom of the mixing barrel are provided with support frames, and both sides of the bottom of the support frame are welded with support bases;

[0007] An adjustment mechanism is provided inside the support frame, and a cross bar is welded to the outside of the adjustment mechanism, a scraper is adhered to one side of the cross bar, a fixing rod is fixed to the bottom end of the cross bar, and a stirring rod is welded to the bottom end of the fixing rod;

[0008] A screening mechanism is arranged inside the mixing barrel, and a material taking door is arranged on one side in front of the mixing barrel.

[0009] When a mixer with a screening mechanism according to the technical solution is used, the raw materials can be screened by providing the screening mechanism, thereby improving the mixing effect and further improving its practicability.

[0010] Preferably, the adjusting mechanism includes an adjusting motor, and the adjusting motor is arranged inside the supporting frame, one side of the adjusting motor is rotatably connected to a driving shaft, and a connecting bevel gear is sleeved on the outer side of the driving shaft, one side of the connecting bevel gear is meshed with a linkage bevel gear, a linkage shaft is penetrated inside the linkage bevel gear, and an adjusting gear is sleeved on the outer side of the linkage shaft, one side of the adjusting gear is meshed with adjusting teeth, and the adjusting teeth are fixed to the outer side of the mixing barrel, the outer side of the driving shaft on one side of the connecting bevel gear is sleeved with a driving bevel gear, and one side of the driving shaft is meshed with a driven bevel gear, a stirring shaft is penetrated inside the driven bevel gear, and one end of the stirring shaft extends to the inside of the mixing barrel.

[0011] Preferably, the driving bevel gear and the connecting bevel gear have the same size and shape, and the moving directions of the driving bevel gear and the connecting bevel gear are consistent.

[0012] Preferably, a plurality of the adjusting teeth are provided, cross-sections of the plurality of adjusting teeth are all trapezoidal, and the plurality of adjusting teeth are distributed in a ring shape.

[0013] Preferably, the screening mechanism includes a servo motor, and the servo motor is arranged at the top of the mixing barrel, the bottom end of the servo motor is rotatably connected to a connecting shaft, and a rotating block is sleeved on the outer side of the bottom end of the connecting shaft, push plates are fixed on both sides of the rotating block, and a screen frame is arranged at the bottom end of the rotating block, and the screen frame is fixed inside the mixing barrel.

[0014] Preferably, two push plates are provided, cross-sections of the two push plates are both rectangular, and the two push plates are symmetrically distributed.

[0015] Preferably, two scrapers are provided, and the two scrapers are both made of rubber.

[0016] Preferably, the stirring rods are provided in multiple groups, and the cross-sections formed by the multiple groups of stirring rods and the fixed rods are all in an inverted U shape.

[0017] Compared with the prior art, the beneficial effects of the utility model are: the mixer with the screening mechanism not only has the screening function, but also improves the mixing efficiency;

[0018] 1. By starting the servo motor, the rotating block is driven to rotate under the action of the connecting shaft, thereby driving the push plate to rotate synchronously, thereby pushing the material inside the screen frame to make it fully contact with the screen frame, so as to screen it, so that qualified materials fall into the mixing barrel for mixing, and unqualified materials are taken out through the material taking door, thereby improving the mixing effect and the quality of the finished product;

[0019] 2. By starting the regulating motor, the driving bevel gear is driven to rotate under the action of the driving shaft, and the stirring shaft is driven to rotate synchronously with the cooperation of the driven bevel gear, thereby driving the cross bar to rotate, and then driving the scraper, the stirring rod and the fixed rod to rotate synchronously. Through the above operation, not only the materials inside the mixing barrel can be stirred to make them evenly mixed, but also the materials adhering to the inner wall of the mixing barrel can be scraped, thereby improving the utilization rate of resources and reducing the waste of resources;

[0020] By starting the adjusting motor, the connecting bevel gear is driven to rotate under the action of the driving shaft, and the linkage shaft is driven to rotate with the cooperation of the linkage bevel gear, thereby driving the adjusting gear to rotate. Since the adjusting gear and the adjusting teeth are meshed with each other, the adjusting gear rotates and drives the mixing barrel to rotate counterclockwise at the same time, and the stirring rod and the fixed rod are driven to rotate clockwise through the stirring shaft to cooperate with each other, so that the movement directions of the materials inside the mixing barrel are crossed, thereby increasing the chance of the materials inside the mixing barrel contacting each other, thereby improving the mixing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 This is a schematic diagram of the main cross-sectional three-dimensional structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the main cross-sectional three-dimensional structure of the screen frame of the utility model;

[0024] Figure 3 This is a schematic diagram of the main cross-sectional three-dimensional structure of the support frame of the utility model;

[0025] Figure 4 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0026] Figure 5 It is a schematic diagram of the three-dimensional structure of the stirring rod of the utility model.

[0027] Explanation of the reference numerals in the figure: 1. mixing barrel; 2. scraper; 3. support frame; 4. discharge port; 5. support base; 6. adjustment mechanism; 601. driven bevel gear; 602. driving bevel gear; 603. driving shaft; 604. stirring shaft; 605. connecting bevel gear; 606. adjusting motor; 607. linkage bevel gear; 608. linkage shaft; 609. adjusting gear; 610. adjusting teeth; 7. stirring rod; 8. fixing rod; 9. cross bar; 10. screening mechanism; 1001. screen frame; 1002. servo motor; 1003. connecting shaft; 1004. push plate; 1005. rotating block; 11. feeding port; 12. material taking door. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-Figure 5 , the utility model provides the following technical solutions:

[0030] Embodiment 1: In order to solve the problem of uneven mixing of raw materials in the prior art, the following solution is disclosed. For details, please refer to Figure 1 , Figure 3 , Figure 4 and Figure 5As shown, it includes a mixing barrel 1, a support frame 3, a discharge port 4, a support base 5, and a feed port 11. The top of the mixing barrel 1 is provided with a feed port 11, and the bottom of the mixing barrel 1 is provided with a discharge port 4. Support frames 3 are provided on both sides of the bottom of the mixing barrel 1, and both sides of the bottom of the support frame 3 are welded to the support base 5. An adjusting mechanism 6 is provided inside the support frame 3. The adjusting mechanism 6 includes an adjusting motor 606, and the adjusting motor 606 is arranged inside the support frame 3. One side of the adjusting motor 606 is rotatably connected to a driving shaft 603, and the outer side of the driving shaft 603 is sleeved with a connecting bevel gear 605, and one side of the connecting bevel gear 605 is meshed with a linkage bevel gear 607, and a linkage shaft 608 is penetrated inside the linkage bevel gear 607, and the linkage shaft 608 is An adjusting gear 609 is sleeved on the outer side of 8, and an adjusting tooth 610 is meshed on one side of the adjusting gear 609, and the adjusting tooth 610 is fixed to the outer side of the mixing barrel 1, and a driving bevel gear 602 is sleeved on the outer side of the driving shaft 603 on one side of the connecting bevel gear 605, and a driven bevel gear 601 is meshed on one side of the driving shaft 603, and a stirring shaft 604 is penetrated inside the driven bevel gear 601, and one end of the stirring shaft 604 extends to the inside of the mixing barrel 1, the driving bevel gear 602 and the connecting bevel gear 605 have the same size and shape, and the driving bevel gear 602 and the connecting bevel gear 605 have the same movement direction, and a plurality of adjusting teeth 610 are provided, and the cross-sections of the plurality of adjusting teeth 610 are all trapezoidal, and the plurality of adjusting teeth 610 are distributed in a ring shape.

[0031] In the present embodiment, when in use, the regulating motor 606 is started to drive the driving shaft 603 to rotate, and the driving shaft 603 drives the driving bevel gear 602 to rotate synchronously while the driving bevel gear 602 and the driven bevel gear 601 are meshed with each other, so the driving bevel gear 602 rotates while driving the driven bevel gear 601 to rotate synchronously, thereby driving the stirring shaft 604 to rotate, and then driving the cross bar 9 to rotate, and the cross bar 9 rotates while driving the scraper 2 to rotate, so that the raw materials adhered to the inner wall of the mixing barrel 1 can be scraped to reduce the waste of resources, and the cross bar 9 rotates while driving the stirring rod 7 and the fixed rod 8 to rotate synchronously, thereby stirring the raw materials inside the mixing barrel 1 and mixing them evenly. On the other hand, the driving shaft 603 rotates and drives the connecting bevel gear 605 to rotate synchronously. Since the connecting bevel gear 605 and the linkage bevel gear 607 are meshed with each other, the connecting bevel gear 605 rotates and drives the linkage bevel gear 607 to rotate synchronously, thereby driving the linkage shaft 608 to rotate, and then drives the adjusting gear 609 to rotate synchronously. Since the adjusting gear 609 and the adjusting teeth 610 are meshed with each other, the adjusting gear 609 rotates and drives the mixing barrel 1 to rotate in the opposite direction with the cooperation of the adjusting teeth 610. The stirring rod 7, the fixed rod 8 and the cross bar 9 rotate clockwise while the mixing barrel 1 rotates counterclockwise, so that the movement directions of the materials inside the mixing barrel 1 are crossed, thereby improving the mixing effect and then improving the mixing efficiency.

[0032] Embodiment 2: In this embodiment, the difference from Embodiment 1 is that the raw materials can be screened during use, thereby improving the effect of raw material mixing. Figure 1 , Figure 2As shown, the outer side of the adjustment mechanism 6 is welded with a cross bar 9, one side of the cross bar 9 is adhered with a scraper 2, two scrapers 2 are provided, the material of the two scrapers 2 is rubber, the bottom end of the cross bar 9 is fixed with a fixing rod 8, and the bottom end of the fixing rod 8 is welded with a stirring rod 7, and the stirring rod 7 is provided with multiple groups, and the cross section composed of the multiple groups of stirring rods 7 and the fixing rods 8 is inverted U shape, and the interior of the mixing barrel 1 is provided with a screening mechanism 10, and the screening mechanism 10 includes a servo motor 1002, and the servo motor 1002 is provided at the mixing barrel 1. The top end of the barrel 1 and the bottom end of the servo motor 1002 are rotatably connected with a connecting shaft 1003, and a rotating block 1005 is sleeved on the outer side of the bottom end of the connecting shaft 1003, and push plates 1004 are fixed on both sides of the rotating block 1005, and a screen frame 1001 is provided at the bottom end of the rotating block 1005, and the screen frame 1001 is fixed to the inside of the mixing barrel 1, and two push plates 1004 are provided, and the cross-sections of the two push plates 1004 are both rectangular, and the two push plates 1004 are symmetrically distributed, and a material taking door 12 is provided on one side in front of the mixing barrel 1.

[0033] Specifically, as shown in the mixing barrel 1, when in use, the material is introduced into the interior of the screen frame 1001 through the feed port 11, and the servo motor 1002 is started to drive the connecting shaft 1003 to rotate. While the connecting shaft 1003 rotates, it drives the rotating block 1005 to rotate synchronously, thereby driving the push plate 1004 to rotate synchronously, thereby pushing the material inside the screen frame 1001 to rotate synchronously, thereby screening it, so that qualified materials fall into the mixing barrel 1 for mixing, and unqualified materials remain in the mixing barrel 1. After the material mixing is completed, the unqualified materials are removed by opening the material taking door 12 for subsequent processing. The above operation facilitates the screening of materials, thereby improving the effect of material mixing.

[0034] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0035] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, i.e., they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Those of ordinary skill in the art may understand and implement it without creative effort.

[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A mixer with a screening mechanism, comprising a mixing barrel (1), a support frame (3), a discharge port (4), a support base (5), and a feed port (11), wherein the top of the mixing barrel (1) is provided with a feed port (11), the bottom of the mixing barrel (1) is provided with a discharge port (4), both sides of the bottom of the mixing barrel (1) are provided with support frames (3), and both sides of the bottom of the support frame (3) are welded to support bases (5); Features: An adjustment mechanism (6) is provided inside the support frame (3), and a cross bar (9) is welded to the outside of the adjustment mechanism (6), a scraper (2) is adhered to one side of the cross bar (9), a fixing rod (8) is fixed to the bottom end of the cross bar (9), and a stirring rod (7) is welded to the bottom end of the fixing rod (8); A screening mechanism (10) is provided inside the mixing barrel (1), and a material taking door (12) is provided on one side in front of the mixing barrel (1).

2. A mixer with a screening mechanism according to claim 1, characterized in that: The adjusting mechanism (6) comprises an adjusting motor (606), and the adjusting motor (606) is arranged inside the support frame (3), one side of the adjusting motor (606) is rotatably connected to a driving shaft (603), and the outer side of the driving shaft (603) is sleeved with a connecting bevel gear (605), one side of the connecting bevel gear (605) is meshed with a linkage bevel gear (607), the interior of the linkage bevel gear (607) is penetrated by a linkage shaft (608), and the outer side of the linkage shaft (608) is sleeved with an adjusting gear (609), one side of the adjusting gear (609) is meshed with an adjusting tooth (610), and the adjusting tooth (610) is fixed to the outside of the mixing barrel (1), the outer side of the driving shaft (603) on one side of the connecting bevel gear (605) is sleeved with a driving bevel gear (602), and one side of the driving shaft (603) is meshed with a driven bevel gear (601), the interior of the driven bevel gear (601) is penetrated by a stirring shaft (604), and one end of the stirring shaft (604) extends to the interior of the mixing barrel (1).

3. A mixer with a screening mechanism according to claim 2, characterized in that: The driving bevel gear (602) and the connecting bevel gear (605) have the same size and shape, and the driving bevel gear (602) and the connecting bevel gear (605) move in the same direction.

4. A mixer with a screening mechanism according to claim 2, characterized in that: A plurality of the adjusting teeth (610) are provided, the cross-sections of the plurality of adjusting teeth (610) are all trapezoidal, and the plurality of adjusting teeth (610) are distributed in a ring shape.

5. The mixer with a screening mechanism according to claim 1, characterized in that: The screening mechanism (10) comprises a servo motor (1002), and the servo motor (1002) is arranged at the top of the mixing barrel (1), the bottom end of the servo motor (1002) is rotatably connected to a connecting shaft (1003), and a rotating block (1005) is sleeved on the outer side of the bottom end of the connecting shaft (1003), push plates (1004) are fixed on both sides of the rotating block (1005), and a screen frame (1001) is arranged at the bottom end of the rotating block (1005), and the screen frame (1001) is fixed inside the mixing barrel (1).

6. A mixer with a screening mechanism according to claim 5, characterized in that: Two push plates (1004) are provided, the cross-sections of the two push plates (1004) are both rectangular, and the two push plates (1004) are symmetrically distributed.

7. The mixer with a screening mechanism according to claim 1, characterized in that: Two scrapers (2) are provided, and the two scrapers (2) are both made of rubber.

8. The mixer with a screening mechanism according to claim 1, characterized in that: The stirring rods (7) are provided in multiple groups, and the cross-section formed by the multiple groups of stirring rods (7) and the fixing rods (8) are all in an inverted U shape.

Citation Information

Patent Citations

  • Mixing machine

    CN218107562U