Suckling pig feed batcher

By designing a suckling pig feed doser containing multiple silos, weight sensors, aggregate troughs and mixing units, the problems of human factors in the prior art, difficulty in mixing equipment and low weighing efficiency are solved, and automated ingredient and efficient mixing of suckling pig feed are realized.

CN222534801UActive Publication Date: 2025-02-28SICHUAN YOUWEI BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421334283.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-02-28
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The existing suckling pig feed ingredient technology has problems such as human factors interference, unstable quality, simple and difficult to achieve full mixing of mechanical equipment, and low-efficiency of weighing methods.

Method used

A suckling pig feed doser is designed, including a silo, weight sensor, aggregate trough, mixing unit, gate and drive unit in multiple sliding installation areas. The controller controls the equipment to automatically mix and mix through the touch screen.

Benefits of technology

Automatic ingredients for suckling pig feed at different growth stages are realized, which improves the accuracy and efficiency of ingredients, and reduces the problems of human interference and difficult equipment to mix.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a suckling pig feed batcher which comprises a rack, a plurality of installation areas are arranged on the rack, a feed bin is arranged in each installation area in a sliding mode, a limiting part is arranged at the edge position of each feed bin, and a weight sensor is arranged between each limiting part and the rack. A material collecting groove is formed in the position, below the stock bin, of the rack and connected with a discharging opening of the stock bin through a telescopic bag. A material mixing unit is arranged at the lower end of the material collecting tank and is used for mixing feed; a gate is arranged at a discharging port of the stock bin, the gate is installed at the discharging port of the stock bin in a sliding mode and used for opening or closing the discharging port, and a driving unit is arranged on the stock bin and used for driving the gate to move. And the driving unit, the mixing unit and the weight sensor are connected with a controller. In actual use, the automatic porket feed proportioning device can realize automatic porket feed proportioning in different growth stages, and improves the proportioning accuracy and the proportioning efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of batching equipment, in particular to a suckling pig feed batcher. Background Art

[0002] Piglet feed ingredients are an important link in the livestock production chain and a technical work with scientific principles. Piglets have different requirements for nutrients at different growth stages, so it is necessary to ensure the growth and development needs of piglets through scientific proportioning. Reasonable piglet feed ingredients can maximize the nutritional value of feed, improve the growth rate and production efficiency of piglets, reduce feed costs, and achieve the dual goals of economy and environmental protection.

[0003] Especially in large-scale breeding farms, there are piglets at different growth stages. Therefore, different feeds need to be configured according to the growth stage of the piglets. In the prior art, manual weighing is used to achieve mixing and batching. However, the biggest disadvantage of manual work is that the quality is easily disturbed and out of control by human factors, which is easy to cause quality problems and even animal or human food safety problems, restricting the large-scale production of feed. The mechanical batching and mixing equipment currently used has a simple structure and is difficult to achieve sufficient mixing of the feed. In addition, the ingredients of the feed are weighed, which is difficult to feed continuously. The corresponding weight needs to be weighed once before entering the mixing equipment for mixing, which increases the difficulty of mixing. If the single mixing amount is large, it needs to be weighed multiple times to meet the requirements, which is inefficient. Utility Model Content

[0004] The utility model aims to provide a suckling pig feed batching device, which can realize automatic batching of suckling pig feed at different growth stages in actual use, improve the accuracy of batching and improve the batching efficiency.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0006] A suckling pig feed batcher comprises a frame, a plurality of installation areas are arranged on the frame, a feed bin is slidably arranged in each installation area, a limiting part is arranged at the edge of the feed bin, and a weight sensor is arranged between the limiting part and the frame;

[0007] A material collecting trough is provided on the frame below the silo, and the material collecting trough is connected to the material outlet of the silo through a telescopic bag; a mixing unit is provided at the lower end of the material collecting trough, and the mixing unit is used to mix the feed;

[0008] A gate is provided at the discharge port of the silo, and the gate is slidably installed at the discharge port of the silo for opening or closing the discharge port. A driving unit is provided on the silo for driving the gate to move; the driving unit, the mixing unit and the weight sensor are connected to a controller; a touch screen is provided on the frame, and the touch screen is connected to the controller.

[0009] Wherein, an alarm unit is arranged on the frame, and the alarm unit is connected with the controller.

[0010] Furthermore, the aggregate trough is a funnel-shaped structure, a baffle is provided on the top of the aggregate trough, a feed port is provided on the baffle, and the telescopic bag is connected to the feed port.

[0011] Furthermore, the driving unit includes a mounting plate and a telescopic rod mounted on the mounting plate, a telescopic end of the telescopic rod is connected to the gate, and the telescopic rod is connected to the controller.

[0012] Wherein, the telescopic rod is an electric telescopic rod, a pneumatic telescopic rod or a hydraulic telescopic rod.

[0013] Wherein, a vibration motor is arranged on the aggregate trough, and the vibration motor is connected with the controller.

[0014] Furthermore, a silo door for closing the silo is provided on the top of the silo.

[0015] Among them, the mixing unit includes a shell fixedly installed on the frame, a rotating shaft rotatably installed in the shell, a motor fixedly installed on the shell and connected to the rotating shaft, and a stirring rod arranged on the rotating shaft. The shell is provided with a first feed port and a first discharge port, the first feed port is connected to the aggregate trough, and a discharge mechanism is arranged at the first discharge port. The discharge mechanism includes a guide rail, a baffle plate slidably arranged on the guide rail for closing the first discharge port, and a first telescopic rod is arranged on the shell, the first telescopic rod is connected to the baffle plate, and the first telescopic rod and the motor are connected to the controller.

[0016] Among them, a material guide plate is arranged at the first material discharge port, and a detection sensor is arranged below the material guide plate. The detection sensor is used to detect whether there is a material transport vehicle below the material guide plate, and the detection sensor is connected to the controller.

[0017] Furthermore, the controller is connected to an operation terminal via a wireless signal.

[0018] Compared with the prior art, the utility model has the following beneficial effects:

[0019] The utility model is mainly used to achieve the purpose of fast and automatic batching. In actual use, different materials are placed in a silo, and the materials in the silo are weighed in real time through a set weight sensor. When batching is needed, it is only necessary to select the feed ratio of the corresponding stage on the touch screen. At this time, the controller can control the drive unit to open the gate, and the material in the silo will be discharged and enter the mixing unit through the aggregate trough for mixing and stirring; when unloading, the weight of the material in the silo will gradually decrease. After the discharge reaches a preset amount, the controller can control the drive unit to close the gate. When batching, multiple silos can be unloaded at the same time, thereby improving the efficiency of unloading; at the same time, the telescopic bag provided in the utility model realizes the connection with the silo and the aggregate trough, so that the weighing is more accurate; in actual use, the utility model can realize the automatic batching of suckling pig feed at different growth stages, improve the accuracy of batching, and improve the efficiency of batching. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0022] Figure 2 For this utility model Figure 1 A partial enlarged schematic diagram in the middle.

[0023] Reference numerals:

[0024] 101-frame, 102-silo, 103-limiting part, 104-weight sensor, 105-collecting trough, 106-mixing unit, 107-telescopic bag, 108-gate, 109-driving unit, 110-baffle, 111-mounting plate, 112-telescopic rod, 113-vibration motor, 114-silo door, 115-housing, 116-motor, 117-first feed port, 118-first discharge port, 119-guide rail, 120-baffle plate, 121-first telescopic rod, 122-material transport vehicle. DETAILED DESCRIPTION

[0025] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the embodiments of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0026] In the description of the embodiments of the present invention, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc. indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.

[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0028] In the embodiments of the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.

[0029] In the embodiments of the present utility model, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact through another feature between them. Moreover, the first feature being "above", "above" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0030] The disclosure below provides many different embodiments or examples for realizing different structures of the embodiments of the present utility model. In order to simplify the disclosure of the embodiments of the present utility model, the components and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the embodiments of the present utility model. In addition, the embodiments of the present utility model can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed.

[0031] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.

[0032] See also Figure 1 and Figure 2 The present embodiment discloses a feed batcher, specifically a suckling pig feed batcher, comprising a frame 101, a plurality of installation areas are arranged on the frame 101, a feed bin 102 is slidably arranged in each installation area, a limiting portion 103 is arranged at the edge of the feed bin 102, and a weight sensor 104 is arranged between the limiting portion 103 and the frame 101;

[0033] A material collecting trough 105 is provided on the frame 101 below the silo 102, and the material collecting trough 105 is connected to the discharge port of the silo 102 through a telescopic bag 107; a mixing unit 106 is provided at the lower end of the material collecting trough 105, and the mixing unit 106 is used to mix the feed;

[0034] A gate 108 is provided at the discharge port of the silo 102. The gate 108 is slidably installed at the discharge port of the silo 102 and is used to open or close the discharge port. A driving unit 109 is provided on the silo 102, and the driving unit 109 is used to drive the gate 108 to move; the driving unit 109, the mixing unit 106 and the weight sensor 104 are connected to a controller; a touch screen is provided on the frame 101, and the touch screen is connected to the controller.

[0035] Among them, there are three silos 102 in this embodiment.

[0036] The utility model is mainly used to achieve the purpose of rapid and automatic batching. In actual use, different materials are placed in the silo 102, and the materials in the silo 102 are weighed in real time through the weight sensor 104. When batching is needed, it is only necessary to select the feed ratio of the corresponding stage on the touch screen. At this time, the controller can control the drive unit 109 to open the gate 108, and the materials in the silo 102 will be discharged and enter the mixing unit 106 through the collecting trough 105 for mixing and stirring; when unloading, the weight of the materials in the silo 102 will gradually decrease. After the discharge reaches a preset amount, the controller can control the drive unit 109 to close the gate 108. When batching, multiple silos 102 can be unloaded at the same time, thereby improving the efficiency of unloading; at the same time, the telescopic bag 107 provided in the utility model is connected to the silo 102 and the collecting trough 105, so that the weighing is more accurate; in actual use, the utility model can realize the automatic batching of suckling pig feed at different growth stages, improve the accuracy of batching, and improve the efficiency of batching.

[0037] It should be noted that the controller in this embodiment can be a controller or a single chip microcomputer in the prior art. The controller is mainly used to control the drive unit 109 according to a preset discharge amount to control the amount of material discharged from the silo 102.

[0038] For example, the amount of each material in the feed of suckling pigs at different stages is different. The gate 108 is opened, and the material in the silo 102 can be discharged. At this time, the weight sensor 104 can reflect the weight of the remaining material in the silo 102 and the weight of the discharged material, and then the materials are mixed in the mixing unit 106. In actual use, different feed ratios can be set according to different suckling pig stages, and only need to be selected on the touch screen when using.

[0039] Among them, a warning unit is arranged on the frame 101, and the warning unit is connected to the controller. The warning unit can be a speaker, and a prompt sound is produced after the batching is completed.

[0040] The collecting trough 105 is in a funnel-shaped structure, with a baffle 110 disposed on the top of the collecting trough 105 , a feed port disposed on the baffle 110 , and a telescopic bag 107 connected to the feed port to achieve the purpose of sealing and guiding the material and reduce dust during unloading.

[0041] The driving unit 109 includes a mounting plate 111 and a telescopic rod 112 mounted on the mounting plate 111 , a telescopic end of the telescopic rod 112 is connected to the gate 108 , and the telescopic rod 112 is connected to the controller.

[0042] Further, the telescopic rod 112 is an electric telescopic rod 112, a pneumatic telescopic rod 112 or a hydraulic telescopic rod 112. In this embodiment, the electric telescopic rod 112 is preferred.

[0043] In some embodiments, a vibration motor 113 is provided on the collecting trough 105, and the vibration motor 113 is connected to the controller, so as to increase the speed of material discharge and avoid material blockage and accumulation.

[0044] Furthermore, a silo door 114 for closing the silo 102 is provided on the top of the silo 102 to seal the silo 102 and prevent the material from absorbing moisture.

[0045] Among them, the mixing unit 106 includes a shell 115 fixedly installed on the frame 101, a rotating shaft rotatably installed in the shell 115, a motor 116 fixedly installed on the shell 115 and connected to the rotating shaft, and a stirring rod arranged on the rotating shaft. The shell 115 is provided with a first feed port 117 and a first discharge port 118. The first feed port 117 is connected to the aggregate trough 105. The first discharge port 118 is provided with a discharge mechanism. The discharge mechanism includes a guide rail 119 and a baffle plate 120 slidably arranged on the guide rail 119 for closing the first discharge port 118. The shell 115 is provided with a first telescopic rod 121, the first telescopic rod 121 is connected to the baffle plate 120, and the first telescopic rod 121 and the motor 116 are connected to the controller.

[0046] In actual use, the mixing unit 106 in the prior art may also be used, which will not be described in detail here.

[0047] The material baffle plate 120 is controlled by the first telescopic rod 121 , and the material baffle plate 120 is opened after the material mixing is completed to achieve the purpose of automatic material discharge.

[0048] Furthermore, in actual use, the housing 115 is tilted on the frame 101, which can effectively increase the speed of material unloading.

[0049] A material guide plate is provided at the first material outlet 118 , and a detection sensor is provided below the material guide plate. The detection sensor is used to detect whether there is a material transport vehicle 122 below the material guide plate. The detection sensor is connected to the controller.

[0050] When the material transport vehicle 122 is detected, the material guide plate can be opened to achieve the purpose of normal material unloading.

[0051] Furthermore, the controller is connected to an operation terminal via a wireless signal. The operation terminal may be a mobile phone, which is convenient for staff to try remote control and achieve the purpose of remote batching.

[0052] The wireless signal may be a Bluetooth signal, a 4G signal or a 5G signal.

[0053] Although the preferred embodiments of the present invention have been described, those skilled in the art may make other changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the present invention.

[0054] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A suckling pig feed batcher, comprising a frame, characterized in that: The frame is provided with a plurality of installation areas, each of which is provided with a silo in a sliding manner, a limit portion is provided at the edge of the silo, and a weight sensor is provided between the limit portion and the frame; A material collecting trough is provided on the frame below the silo, and the material collecting trough is connected to the material outlet of the silo through a telescopic bag; a mixing unit is provided at the lower end of the material collecting trough, and the mixing unit is used to mix the feed; A gate is provided at the discharge port of the silo, and the gate is slidably installed at the discharge port of the silo to open or close the discharge port. A driving unit is provided on the silo to drive the gate to move; The driving unit, the mixing unit and the weight sensor are connected to a controller; a touch screen is arranged on the frame, and the touch screen is connected to the controller.

2. A suckling pig feed batcher according to claim 1, characterized in that: An alarm unit is arranged on the frame and is connected with the controller.

3. A suckling pig feed batcher according to claim 1, characterized in that: The aggregate trough is in a funnel-shaped structure. A baffle is arranged on the top of the aggregate trough. A feed port is arranged on the baffle. The telescopic bag is connected to the feed port.

4. A suckling pig feed batcher according to claim 1, characterized in that: The driving unit comprises a mounting plate and a telescopic rod mounted on the mounting plate, a telescopic end of the telescopic rod is connected to the gate, and the telescopic rod is connected to the controller.

5. A suckling pig feed batcher according to claim 4, characterized in that: The telescopic rod is an electric telescopic rod, a pneumatic telescopic rod or a hydraulic telescopic rod.

6. A suckling pig feed batcher according to any one of claims 1 to 5, characterized in that: A vibration motor is arranged on the aggregate trough, and the vibration motor is connected with a controller.

7. A suckling pig feed batcher according to any one of claims 1 to 5, characterized in that: A silo door for closing the silo is provided on the top of the silo.

8. The suckling pig feed batcher according to claim 1, characterized in that: The mixing unit includes a shell fixedly mounted on a frame, a rotating shaft rotatably mounted in the shell, a motor fixedly mounted on the shell and connected to the rotating shaft, and a stirring rod arranged on the rotating shaft. A first feed port and a first discharge port are arranged on the shell, the first feed port is connected to a collecting trough, a discharge mechanism is arranged at the first discharge port, the discharge mechanism includes a guide rail, a baffle plate slidably arranged on the guide rail for closing the first discharge port, a first telescopic rod is arranged on the shell, the first telescopic rod is connected to the baffle plate, and the first telescopic rod and the motor are connected to a controller.

9. The suckling pig feed batcher according to claim 1, characterized in that: A material guide plate is arranged at the first material discharge port, and a detection sensor is arranged below the material guide plate. The detection sensor is used to detect whether there is a material transport vehicle below the material guide plate, and the detection sensor is connected to the controller.

10. A suckling pig feed batcher according to claim 1, 8 or 9, characterized in that: The controller is connected to the operation terminal via a wireless signal.