High-speed shearing device
By designing a high-speed shearing device containing multiple components, the shear head is lifted and rotated in the barrel, and the problem of low shear efficiency in powder processing in the prior art is solved, and the uniformity and shear efficiency of powder are significantly improved.
Patent Information
- Application Number
- CN202420720943.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-04-09
AI Technical Summary
The existing high-speed shearing devices have problems with low shear efficiency in powder processing, which cannot effectively improve the uniformity of powder.
A high-speed shearing device including a base, right angle frame, feed assembly, rotary assembly, lifting assembly, drive assembly, shearing head and material barrel is designed. Through the combination of servo motor, electric push rod and motor, the shearing head is lifted and rotated in the material barrel, and the movement and shearing of powder is realized.
Through the walking shearing method, the shearing efficiency of the powder is greatly improved, the uniformity of the powder is improved, and the material barrel is easy to pick up and put, and it is easy to use.
Smart Images

Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of powder processing, in particular to a high-speed shearing device. Background Art
[0002] In order to obtain a more uniform product during powder processing, a high-speed shearing device is required.
[0003] Although conventional high-speed shearing devices at present have the function of shearing powder and improving the uniformity of powder, they usually shear at a fixed position and achieve uniform shearing of the powder by moving the powder under force during the shearing process, which results in low shearing efficiency.
[0004] Therefore, it is necessary to invent a high-speed shearing device. Utility Model Content
[0005] To this end, the utility model provides a high-speed shearing device to solve the problems raised in the above background technology.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-speed shearing device, comprising a base, a right-angle frame is fixed to the rear end of the top of the base, the top of the right-angle frame is connected to a rotating assembly through a feeding assembly, the rotating assembly is connected to a driving assembly through a lifting assembly, a shearing head is fixed to the driving assembly, and the top of the base is detachably connected to a material barrel through a positioning assembly, and the material barrel is located below the shearing head.
[0007] Preferably, the feed assembly includes a vertically arranged electric push rod, the bottom end of which is fixed to the upper surface of the top of the right-angle frame, the output shaft of which vertically passes through the top of the right-angle frame, and a motor box is fixed to the bottom end of the output shaft of the electric push rod.
[0008] Preferably, the rotating assembly includes a servo motor, the bottom of the servo motor is fixed to the bottom of an inner wall of a motor box, the bottom end of the servo motor output shaft vertically passes through the bottom of the motor box, and a connecting plate is horizontally fixed to the bottom end of the servo motor output shaft.
[0009] Preferably, the lifting assembly includes two vertically arranged electric push rods, the bottom end of which is fixed to one end of the top of the connecting plate away from the servo motor, the bottom end of the output shaft of the two electric push rods vertically passes through the connecting plate, and a motor box is fixed to the bottom end of the output shaft of the two electric push rods.
[0010] Preferably, the driving assembly includes a motor, the bottom of the motor is fixed to the bottom of the inner wall of the second motor box, the bottom end of the motor output shaft vertically passes through the bottom of the second motor box, and a coupling is vertically fixed to the bottom end of the motor output shaft, and the top of the shear head is fixed to the bottom end of the coupling.
[0011] Preferably, the positioning assembly includes two vertically arranged fixing plates, the bottom ends of the two fixing plates are symmetrically fixed at the two ends of the top of the base, a threaded hole is opened in the center of the fixing plate, the wall of the threaded hole is threadedly connected with a screw, a rotating handwheel is fixed at the end of the screw away from the barrel, and a positioning plug is fixed at the end of the screw close to the barrel.
[0012] Preferably, the positioning assembly further comprises two positioning plates, the surfaces of the two positioning plates are symmetrically fixed on both side ends of the barrel, and a positioning slot is provided at one end of the positioning plate away from the barrel, and the two positioning plug plates are respectively inserted into the two positioning slots.
[0013] The beneficial effects of the utility model are as follows: through the coordinated use of the provided base, right-angle frame, feeding assembly, rotating assembly, lifting assembly, driving assembly, shearing head, positioning assembly and material barrel, the high-speed rotating shearing head can be lifted and lowered while rotating in the material barrel, thereby performing wandering shearing on the powder in the material barrel, greatly improving the shearing efficiency of the powder, and the material barrel is convenient to take and put, easy to use, and suitable for promotion. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 A structural cross-sectional view provided by the utility model;
[0015] Figure 2 for Figure 1 A magnified view of the structure at A;
[0016] Figure 3 The front view of the structure provided by the utility model;
[0017] Figure 4 This is a structural side view provided by the utility model.
[0018] In the figure: 1. Base; 2. Right angle bracket; 3. Shear head; 4. Material barrel; 5. Handle; 6. Electric push rod 1; 7. Motor box 1; 8. Servo motor; 9. Connecting plate; 10. Electric push rod 2; 11. Motor box 2; 12. Motor; 13. Coupling; 14. Fixing plate; 15. Threaded hole; 16. Screw; 17. Turning hand wheel; 18. Positioning plate; 19. Positioning plate; 20. Positioning slot. DETAILED DESCRIPTION
[0019] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0020] Please refer to the attached Figure 1-4The utility model provides a high-speed shearing device, including a base 1, a right-angle frame 2 is fixed to the rear end of the top of the base 1, the top of the right-angle frame 2 is connected to a rotating assembly through a feeding assembly, the rotating assembly is connected to a driving assembly through a lifting assembly, a shearing head 3 is fixed to the driving assembly, the top of the base 1 is detachably connected to a barrel 4 through a positioning assembly, and handles 5 are symmetrically welded on the tops of both ends of the barrel 4 for easy carrying, and the barrel 4 is located below the shearing head 3;
[0021] The feeding assembly includes a vertically arranged electric push rod 6. It should be noted that the electric push rod is an electric drive device that converts the rotational motion of the motor into the linear reciprocating motion of the push rod. The bottom end of the electric push rod 6 is fixed to the upper surface of the top of the right-angle frame 2. The output shaft of the electric push rod 6 vertically passes through the top of the right-angle frame 2, and a motor box 7 is fixed to the bottom end of the output shaft of the electric push rod 6. That is, when the electric push rod 6 is running, it can drive the motor box 7 to move up and down, thereby controlling the lifting and lowering of the shearing head 3 to realize the feeding function of moving down into the material barrel 4 and moving up and out of the material barrel 4;
[0022] The rotating assembly includes a servo motor 8, the bottom of the servo motor 8 is fixed to the bottom of the inner wall of the motor box 7, the bottom end of the output shaft of the servo motor 8 vertically penetrates the bottom of the motor box 7, and a connecting plate 9 is horizontally fixed to the bottom end of the output shaft of the servo motor 8. Specifically, when the servo motor 8 is running, it can drive the connecting plate 9 to rotate forward and reverse, thereby driving the shearing head 3 to rotate forward and reverse in the barrel 4;
[0023] The lifting assembly includes a vertically arranged electric push rod 10, the bottom end of which is fixed to the top of the connecting plate 9 away from the servo motor 8, the bottom end of the output shaft of the electric push rod 10 vertically penetrates the connecting plate 9, and a motor box 11 is fixed to the bottom end of the output shaft of the electric push rod 10. Specifically, when the electric push rod 10 is running, the motor box 11 can be driven to move up and down, thereby driving the shear head 3 to move up and down in the barrel 4;
[0024] The driving assembly includes a motor 12, which is preferably configured as a variable frequency motor. The bottom of the motor 12 is fixed to the bottom of the inner wall of the motor box 11, and the bottom end of the output shaft of the motor 12 vertically penetrates the bottom of the motor box 11. A coupling 13 is vertically fixed to the bottom end of the output shaft of the motor 12, and the top of the shearing head 3 is fixed to the bottom end of the coupling 13. Specifically, when the motor 12 is running, the shearing head 3 can be driven to rotate at a high speed through the coupling 13, so as to shear the powder in the barrel 4, and the high-speed rotating shearing head 3 can be raised and lowered while rotating in the barrel 4, so as to perform wandering shearing on the powder in the barrel 4, thereby greatly improving the shearing efficiency of the powder;
[0025] The positioning assembly includes two vertically arranged fixing plates 14, the bottom ends of the two fixing plates 14 are symmetrically fixed to the two ends of the top of the base 1, the centers of the fixing plates 14 are provided with threaded holes 15, the walls of the threaded holes 15 are threadedly connected with screws 16, the ends of the screws 16 away from the barrel 4 are fixed with rotating hand wheels 17, and the ends of the screws 16 close to the barrel 4 are fixed with positioning plugs 18, so when the user rotates the rotating hand wheels 17 in the forward and reverse directions, the two positioning plugs 18 can be controlled to move toward or in the reverse direction. The positioning assembly also includes two positioning plates 19, the surfaces of the two positioning plates 19 are symmetrically fixed on At both side ends of the barrel 4, a positioning slot 20 is provided at one end of the positioning plate 19 away from the barrel 4, and the two positioning plates 18 are respectively inserted into the two positioning slots 20. Specifically, under the plug-in positioning action of the positioning plates 18 and the positioning slots 20, the material channel 4 can be positioned on the base 1, effectively preventing the material channel 4 from rotating or deviating, which is beneficial to the stability of the powder shearing process, and the user only needs to rotate the screw 16 in the forward and reverse directions to control the two positioning plates 18 to move toward or in the reverse direction to control the positioning of the barrel 4, thereby facilitating the removal and placement of the barrel 4, and convenient to use.
[0026] It should be noted that the device is electrically connected to an external main controller and 220V AC power. The main controller can be an existing technical device that controls switches, etc., and the operating cycle of the servo motor 8 is one circle of forward and reverse rotation, that is, the shearing head 3 rotates one circle forward in the barrel 4 and then one circle reversely, and this cycle is repeated, thereby effectively avoiding the entanglement of the cables required for the operation of the electric push rod 2 10 and the motor 11.
[0027] The use process of the utility model is as follows: the user first pours the powder to be sheared into the barrel 4, then moves the barrel 4 to the base 1 through the handle 5, and controls the two screws 16 to move toward each other by turning the hand wheel 17, so that the two positioning plates 18 are inserted into the positioning slots 20 on the barrel 4, thereby realizing the positioning of the barrel 4;
[0028] Then the user turns on the motor 12 first, controls the high-speed rotation of the shearing head 3, and controls the high-speed rotating shearing head 3 to move down into the barrel 4 through the electric push rod 1 6, so as to shear the powder. Then the user turns on the servo motor 8 and the electric push rod 2 10. When the servo motor 8 is running, it drives the high-speed rotating shearing head 3 to rotate forward and reverse in the barrel 4. When the electric push rod 2 10 is running, it drives the high-speed rotating shearing head 3 to move up and down in the barrel 4, so that the powder in the barrel 4 can be sheared, thereby greatly improving the shearing efficiency of the powder.
[0029] The above is only a preferred embodiment of the utility model. Any person skilled in the art can modify the utility model by using the above technical solution or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent replacement based on the technical solution of the utility model shall fall within the scope of protection claimed by the utility model.
Claims
1. A high-speed shearing device, comprising a base (1), a right-angle frame (2) being fixed at the top rear end of the base (1), characterized in that: The top of the right-angle frame (2) is connected to a rotating assembly via a feeding assembly, the rotating assembly is connected to a driving assembly via a lifting assembly, a shearing head (3) is fixed to the driving assembly, and the top of the base (1) is detachably connected to a material barrel (4) via a positioning assembly, and the material barrel (4) is located below the shearing head (3); The feeding assembly comprises a vertically arranged electric push rod (6), the bottom end of which is fixed to the upper surface of the top of the right-angle frame (2), the output shaft of which vertically passes through the top of the right-angle frame (2), and a motor box (7) is fixed to the bottom end of the output shaft of the electric push rod (6); The rotating assembly comprises a servo motor (8), the bottom of the servo motor (8) is fixed to the bottom of the inner wall of the motor box (7), the bottom end of the output shaft of the servo motor (8) vertically penetrates the bottom of the motor box (7), and a connecting plate (9) is horizontally fixed to the bottom end of the output shaft of the servo motor (8); The lifting assembly comprises a second electric push rod (10) arranged vertically, the bottom end of the second electric push rod (10) being fixed to an end of the top of the connecting plate (9) away from the servo motor (8), the bottom end of the output shaft of the second electric push rod (10) vertically passes through the connecting plate (9), and a second motor box (11) is fixed to the bottom end of the output shaft of the second electric push rod (10); The driving assembly comprises a motor (12), the bottom of the motor (12) is fixed to the bottom of the inner wall of the second motor box (11), the bottom end of the output shaft of the motor (12) vertically penetrates the bottom of the second motor box (11), and a coupling (13) is vertically fixed to the bottom end of the output shaft of the motor (12), and the top end of the shearing head (3) is fixed to the bottom end of the coupling (13).
2. A high-speed shearing device according to claim 1, characterized in that: The positioning assembly comprises two vertically arranged fixing plates (14), the bottom ends of the two fixing plates (14) are symmetrically fixed to the two ends of the top of the base (1), a threaded hole (15) is opened in the center of each fixing plate (14), a screw rod (16) is threadedly connected to the hole wall of each threaded hole (15), a rotating hand wheel (17) is fixed to the end of each screw rod (16) away from the barrel (4), and a positioning plug plate (18) is fixed to the end of each screw rod (16) close to the barrel (4).
3. A high-speed shearing device according to claim 2, characterized in that: The positioning assembly further comprises two positioning plates (19), the surfaces of the two positioning plates (19) being symmetrically fixed on the two side ends of the barrel (4), and the ends of the positioning plates (19) away from the barrel (4) being provided with positioning slots (20), and the two positioning plug plates (18) being respectively inserted into the two positioning slots (20).