Anti-blocking crushing front distributor

By designing the anti-blocking and crushing front feeder in the front of the fine crusher, the arc-shaped screening plate and the feeding mechanism are used to separate and clean larger materials, the problem of damage to the fine crusher due to blockage is solved, and the practicality and maintenance of the equipment are improved.

CN222535167UActive Publication Date: 2025-02-28ZHENGZHOU KEFURI SCI & TECH
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Patent Information

Application Number
CN202421017489.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-02-28
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

Existing fine crushers are prone to damage due to large material blockage when processing materials, and it is difficult to clean and replace the screening structure.

Method used

A pre-feeder for anti-blocking and crushing is designed, using an arc-shaped screening plate and a feeding mechanism to screen out larger materials through the arc-shaped screening plate, and a feeding mechanism is used to avoid material accumulation to ensure smooth separation and cleaning of materials.

Benefits of technology

It effectively prevents large materials from entering the fine crusher, prevents blockage and damage, and improves the practicality of material separation and maintenance of equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222535167U_ABST
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Abstract

The utility model discloses an anti-blocking crushing front distributor which comprises a distribution box, the bottom end in the distribution box is fixedly connected with a partition plate, the partition plate divides the interior of the distribution box into a coarse material cavity and a fine material cavity, the bottom side of the side end of the distribution box is connected with a coarse material pipe and a fine material pipe, and the coarse material pipe and the fine material pipe are communicated with the coarse material cavity and the fine material cavity respectively. A separating mechanism is installed on the upper side of the coarse material cavity, an arc-shaped screening plate is installed in the fine material cavity, the side end of the arc-shaped screening plate is tightly attached to the side end of a partition plate, and arc-shaped inserting grooves are formed in the two ends of the arc-shaped screening plate, so that large materials are prevented from falling into the fine crusher, and the situation that a material opening of the fine crusher is blocked by the large materials is avoided; and meanwhile, the situation that large materials enter the fine crusher to damage the fine crusher can be avoided, the materials can be conveniently distributed, the large materials can be conveniently cleaned, blocking is avoided, the use practicability of the fine crusher is improved, and an arc-shaped plate screening plate can be conveniently replaced.
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Description

Technical Field

[0001] The utility model relates to the technical field of distributors, and more specifically, to an anti-blocking and crushing front distributor. Background Art

[0002] Crushing is the process of applying external force to the material to be crushed, overcoming the cohesive force between the material molecules, and splitting the large piece of material into several small pieces. Crushing operations are divided into mechanical energy crushing and non-mechanical energy crushing such as electrical energy, thermal energy, etc. according to the different forms of energy consumed. In industry, mechanical force is mainly used for crushing. There are several methods: crushing, splitting, breaking, grinding, impact crushing, etc.

[0003] When finer materials are needed, it is usually necessary to first perform coarse crushing on the materials and then perform fine crushing on them through a fine crusher. The materials crushed by the fine crusher will contain larger materials, which is not convenient for crushing larger materials. Larger materials are easy to damage the fine crusher and easily cause materials to be blocked at the feed port of the fine crusher. Therefore, it is necessary to install a pre-feeder at the feed port of the fine crusher, and separate larger materials from smaller materials through the screening structure in the pre-feeder. Larger materials will accumulate above the screening structure, which is not convenient for cleaning and is easy to cause blockage of the screening structure. When the screening structure fails, it is not convenient to disassemble and replace it. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the problems existing in the prior art, the utility model provides an anti-blocking and crushing front distributor to solve the technical problems mentioned in the background technology.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a blockage-proof and crushing pre-distributor, comprising a distribution box, a partition is fixedly connected to the inner bottom end of the distribution box, the partition divides the interior of the distribution box into a coarse material chamber and a fine material chamber, a coarse material pipe and a fine material pipe are connected to the side bottom of the distribution box, the coarse material pipe and the fine material pipe are respectively communicated with the coarse material chamber and the fine material chamber, a blocking mechanism is installed on the upper side of the coarse material chamber, an arc-shaped screening plate is installed inside the fine material chamber, the side end of the arc-shaped screening plate is tightly attached to the side end of the partition, both ends of the arc-shaped screening plate are provided with arc-shaped slots, the side end of the distribution box and the position corresponding to the arc-shaped slot are provided with arc-shaped grooves, and the arc-shaped grooves and the corresponding arc-shaped slots are inserted inside. An arc-shaped plate, a side end of the arc-shaped plate is fixedly connected with a first mounting block, the first mounting block is connected to a distribution box by screws, the side end of the distribution box is provided with a first through slot for easy disassembly of the arc-shaped screening plate, the side end of the distribution box and the position corresponding to the first through slot are provided with a first sealing plate by screws, a material shifting mechanism is installed inside the distribution box to prevent larger materials from falling into the interior of the fine crusher and clogging the material port of the fine crusher with larger materials, and at the same time, it can prevent larger materials from entering the interior of the fine crusher and causing damage to the fine crusher, so as to facilitate the distribution of materials and the cleaning of larger materials and avoid blockage, thereby improving the practicability of use and facilitating the replacement of the arc-shaped screening plate.

[0008] The utility model is further configured as follows: the blocking mechanism includes an arc-shaped sealing plate, a second through groove connected to the coarse material chamber is provided at the side end of the distribution box, the top of the arc-shaped sealing plate is located inside the arc-shaped groove, the side end of the arc-shaped sealing plate is tightly attached to the side end of the partition, the bottom end of the arc-shaped sealing plate is rotatably connected to an electric cylinder, the other end of the electric cylinder is rotatably connected to the bottom end of the second through groove, a first circular groove is provided on the arc-shaped sealing plate, a second circular groove is provided at a position corresponding to the first circular groove on the distribution box, a fixed shaft is inserted into the inside of the second circular groove and the first circular groove, a second mounting block is fixedly connected to the side end of the fixed shaft, the second mounting block is connected to the distribution box by screws, and a second sealing plate is installed by screws at a position corresponding to the second through groove of the side end of the distribution box, so as to seal the coarse material chamber and prevent fine materials from falling into the coarse material chamber.

[0009] The utility model is further configured such that the material shifting mechanism includes a motor, which is mounted on a material distribution box, a rotating shaft is mounted on the output end of the motor, a plurality of shifting rods are connected to the outer side wall of the rotating shaft via a plurality of connecting rods, and the side ends of the plurality of shifting rods are in contact with the side ends of the arc-shaped sealing plate and the arc-shaped screening plate to prevent material from accumulating on the arc-shaped screening plate.

[0010] The utility model is further configured such that a material guide plate is fixedly connected to a side end of the first sealing plate, and a first sealing gasket is fixedly connected to a side end of the first sealing plate, so that the sealing property of the connection between the first sealing plate and the material distribution box is ensured by the first sealing gasket.

[0011] The utility model is further configured such that a second sealing gasket is fixedly connected to a side end of the second sealing plate, and the second sealing gasket is used to ensure the sealing of the connection between the second sealing plate and the material distribution box.

[0012] The utility model is further configured that the bottom ends of the coarse material chamber and the fine material chamber are fixedly connected with material guide seats, so that the materials inside the coarse material chamber and the fine material chamber flow to the inside of the coarse material pipe and the fine material pipe respectively.

[0013] The utility model is further configured that a top plate is installed on the top of the distribution box, a feeding port is arranged on the top plate, a feeding pipe connected with the feeding port is fixedly connected to the top plate to prevent the internal material of the distribution box from splashing out.

[0014] The utility model is further configured such that the top end of the partition plate is configured as an arc-shaped structure matching the arc of the arc-shaped screening plate and the arc-shaped sealing plate, so as to ensure the normal rotation of the lever.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides an anti-blocking and crushing front distributor, which has the following beneficial effects:

[0017] 1. The arc-shaped screening plate can be used to screen out larger materials in the material, prevent larger materials from falling into the fine crusher, prevent larger materials from blocking the feed port of the fine crusher, and prevent larger materials from entering the fine crusher and causing damage to the fine crusher.

[0018] 2. The larger materials on the arc screening plate are pushed away by the material pushing mechanism to avoid accumulation of larger materials on the arc screening plate and blocking of the arc screening plate by larger materials, thereby ensuring the effect of material screening. When there are more larger materials, all the smaller materials fall into the fine material cavity through the sieve holes of the arc screening plate, and then the barrier mechanism is opened. The larger materials fall into the coarse material cavity through the gap between the barrier mechanism and the partition, thereby facilitating separation of the larger materials from other materials and preventing small materials from falling into the coarse material cavity, thereby facilitating material sorting and cleaning, avoiding blockage and improving its practicality.

[0019] 3. Unscrew the screws to remove the first sealing plate, then unscrew the screws to remove the first mounting block, and pull the arc plate out from the inside of the arc groove and the arc slot, so as to facilitate the arc screening plate to be pulled out from the inside of the first through groove, and then replace the arc screening plate, so that it is convenient to replace the arc screening plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the front structure of an anti-blocking and crushing front distributor in the utility model;

[0021] Figure 2 It is a partial cross-sectional structural schematic diagram of an anti-blocking and crushing front distributor in the utility model;

[0022] Figure 3 It is a schematic diagram of a top view of the partial structure of an anti-blocking and crushing front distributor in the utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the arc-shaped sealing plate, the electric cylinder and the material distribution box in the utility model;

[0024] Figure 5 It is a structural schematic diagram of the arc-shaped screening plate in the utility model.

[0025] In the figure: 1. material distribution box; 2. partition; 3. coarse material chamber; 4. fine material chamber; 5. coarse material pipe; 6. fine material pipe; 7. arc screening plate; 8. arc slot; 9. arc slot; 10. arc plate; 11. first mounting block; 12. first through slot; 13. first sealing plate; 14. arc sealing plate; 15. second through slot; 16. electric cylinder; 17. first circular slot; 18. second circular slot; 19. fixed shaft; 20. second mounting block; 21. second sealing plate; 22. motor; 23. rotating shaft; 24. connecting rod; 25. shifting rod; 26. material guide plate; 27. first sealing gasket; 28. second sealing gasket; 29. ​​material guide seat; 30. top plate; 31. feeding port; 32. feeding pipe. DETAILED DESCRIPTION

[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0028] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0029] See also Figure 1-5A pre-distributor for preventing blockage and crushing includes a distribution box 1, a top plate 30 is installed on the top of the distribution box 1, a feeding port 31 is arranged on the top plate 30, a feeding pipe 32 connected with the feeding port 31 is fixedly connected to the top plate 30 to prevent the internal material of the distribution box 1 from splashing out, a partition 2 is fixedly connected to the bottom end of the inside of the distribution box 1, and the top of the partition 2 is arranged to be an arc structure matching the arc of the arc screening plate 7 and the arc sealing plate 14, so as to ensure the normal rotation of the lever 25. In the embodiment, the lever 25 contacts with the top of the partition 2 to prevent the boring from accumulating on the top of the partition 2. The partition 2 divides the interior of the material distribution box 1 into a coarse material chamber 3 and a fine material chamber 4. The bottom of the side end of the material distribution box 1 is connected with a coarse material pipe 5 and a fine material pipe 6. The bottom ends of the coarse material chamber 3 and the fine material chamber 4 are fixedly connected with a material guide seat 29 to facilitate the materials in the coarse material chamber 3 and the fine material chamber 4 to flow to the inside of the coarse material pipe 5 and the fine material pipe 6 respectively. The coarse material pipe 5 and the fine material pipe 6 are connected with the coarse material chamber 3 and the fine material chamber 4 respectively. A blocking mechanism is installed on the side, an arc-shaped screening plate 7 is installed inside the fine material chamber 4, and the side end of the arc-shaped screening plate 7 is tightly attached to the side end of the partition plate 2. Both ends of the arc-shaped screening plate 7 are provided with arc-shaped slots 8. The side end of the material distribution box 1 is provided with an arc-shaped groove 9 at a position corresponding to the arc-shaped slot 8. The arc-shaped groove 9 and the corresponding arc-shaped slot 8 are inserted with an arc plate 10. The side end of the arc plate 10 is fixedly connected with a first mounting block 11, and the first mounting block 11 is connected to the material distribution box 1 by screws. The side end of the material distribution box 1 A first through groove 12 is provided to facilitate the disassembly of the arc-shaped screening plate 7, and a first closing plate 13 is installed at a position corresponding to the side end of the distribution box 1 and the first through groove 12 by screws, and a material guide plate 26 is fixedly connected to the side end of the first closing plate 13, which facilitates the material to fall into the fine material cavity 4, and a first sealing gasket 27 is fixedly connected to the side end of the first closing plate 13, and the sealing of the connection between the first closing plate 13 and the distribution box 1 is ensured by the first sealing gasket 27, and a material discharging mechanism is installed inside the distribution box 1.

[0030] In this embodiment, the arc-shaped screening plate 7 is used to facilitate screening out larger materials in the material, so as to prevent larger materials from falling into the interior of the fine crusher and clogging the material port of the fine crusher. At the same time, it can prevent larger materials from entering the interior of the fine crusher and causing damage to the fine crusher. The larger materials on the arc-shaped screening plate 7 are pushed away by the material-push mechanism to prevent larger materials from accumulating on the arc-shaped screening plate 7 and clogging the arc-shaped screening plate 7, thereby ensuring the effect of material screening. When there are more larger materials, all the sieve holes of the arc-shaped screening plate 7 of smaller materials fall into the interior of the fine material chamber 4, so that the barrier mechanism is opened, and the larger materials pass through the barrier. The gap between the mechanism and the partition 2 falls into the interior of the coarse material chamber 3, so that it is convenient to separate larger materials from other materials, and can prevent small materials from falling into the interior of the coarse material chamber 3, so that it is convenient to sort the materials and clean up larger materials, avoid blockage, and improve its practicality. Unscrew the screws to remove the first sealing plate 13, and then unscrew the screws to remove the first mounting block 11, and pull the arc plate 10 out from the inside of the arc groove 9 and the arc slot 8, so that it is convenient to pull the arc screening plate 7 out from the inside of the first through groove 12, and then replace the arc screening plate 7, so that it is convenient to replace the arc plate 10 screening plate.

[0031] See also Figure 2 and Figure 4 The blocking mechanism includes an arc-shaped sealing plate 14, a second through groove 15 communicating with the coarse material chamber 3 is provided at the side end of the material distribution box 1, the top of the arc-shaped sealing plate 14 is located inside the arc-shaped groove 9, the side end of the arc-shaped sealing plate 14 is tightly attached to the side end of the partition 2, the bottom end of the arc-shaped sealing plate 14 is rotatably connected to an electric cylinder 16, and the other end of the electric cylinder 16 is rotatably connected to the bottom end of the second through groove 15, a first circular groove 17 is provided on the arc-shaped sealing plate 14, and a position corresponding to the first circular groove 17 on the material distribution box 1 is provided A second circular groove 18, a fixed shaft 19 is inserted into the interior of the second circular groove 18 and the first circular groove 17, the side end of the fixed shaft 19 is fixedly connected with a second mounting block 20, the second mounting block 20 is connected to the distribution box 1 by screws, a second sealing plate 21 is installed at the position of the side end of the distribution box 1 corresponding to the second through groove 15 by screws, a second sealing gasket 28 is fixedly connected to the side end of the second sealing plate 21, and the sealing of the connection between the second sealing plate 21 and the distribution box 1 is ensured by the second sealing gasket 28.

[0032] In this embodiment, the arc sealing plate 14 is pushed to rotate by the electric cylinder 16 so that the side end of the arc sealing plate 14 contacts the side end of the partition 2 to prevent the material from falling into the coarse material chamber 3. The arc sealing plate 14 is pulled to rotate by the electric cylinder 16 to separate the arc sealing plate 14 from the partition 2, so that larger materials can fall from the gap between the arc sealing plate 14 and the partition 2 into the coarse material chamber 3. The screws are unscrewed to remove the second sealing plate 21, and then the screws are unscrewed to remove the second mounting block 20. At the same time, the fixed shaft 19 is pulled out from the inside of the first circular groove 17 and the second circular groove 18, and then the arc sealing plate 14 is pulled out from the inside of the second through groove 15, so that the arc sealing plate 14 can be removed for replacement.

[0033] See also Figure 2 and Figure 3 The material shifting mechanism includes a motor 22, which is installed on the material distribution box 1. A rotating shaft 23 is installed on the output end of the motor 22. A plurality of shifting rods 25 are connected to the outer wall of the rotating shaft 23 through a plurality of connecting rods 24. The side ends of the plurality of shifting rods 25 are in contact with the side ends of the arc-shaped sealing plate 14 and the arc-shaped screening plate 7.

[0034] In this embodiment, the motor 22 drives the rotating shaft 23, multiple connecting rods 24 and multiple levers 25 to rotate, and the lever 25 is used to move the material to facilitate the material to pass through the screening holes of the arc screening plate 7 and fall into the fine material chamber 4, while preventing larger materials from accumulating on the arc screening plate 7 and preventing the arc screening plate 7 from being blocked.

[0035] In summary, when the overall equipment is in use:

[0036] The electric cylinder 16 drives the arc-shaped sealing plate 14 to rotate, so that the side end of the arc-shaped sealing plate 14 contacts the side end of the partition 2, and the material is added to the inside of the material distribution box 1 through the feeding pipe 32. At the same time, the motor 22 drives the rotating shaft 23, multiple connecting rods 24 and multiple shifting rods 25 to rotate, and the material is shifted by the shifting rod 25. The material passes through the screening holes of the arc-shaped screening plate 7 and falls into the inside of the fine material chamber 4, and then falls into the inside of the fine crusher through the fine material pipe 6. The material is finely crushed by the fine crusher. Large materials are intercepted on the upper side of the arc-shaped screening plate 7. When there are more large materials on the arc-shaped screening plate 7, all the smaller materials fall into the fine material chamber 4 through the sieve holes of the arc-shaped screening plate 7. The electric cylinder 16 pulls the arc-shaped sealing plate 14 to rotate, so that the arc-shaped sealing plate 14 is separated from the partition 2, so that the larger materials can fall from the gap between the arc-shaped sealing plate 14 and the partition 2 into the coarse material chamber 3, and fall into the corresponding coarse crusher through the coarse material pipe 5, so as to perform coarse crushing on the larger materials.

[0037] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A pre-distributor for preventing blockage and crushing, comprising a distribution box (1), characterized in that: The inner bottom end of the material distribution box (1) is fixedly connected to a partition (2), and the partition (2) divides the inner part of the material distribution box (1) into a coarse material chamber (3) and a fine material chamber (4). The side bottom of the material distribution box (1) is connected to a coarse material pipe (5) and a fine material pipe (6), and the coarse material pipe (5) and the fine material pipe (6) are respectively connected to the coarse material chamber (3) and the fine material chamber (4). A blocking mechanism is installed on the upper side of the coarse material chamber (3). An arc-shaped screening plate (7) is installed inside the fine material chamber (4), and the side end of the arc-shaped screening plate (7) is tightly attached to the side end of the partition (2). Both ends of the arc-shaped screening plate (7) are provided with arc-shaped slots (8). An arc-shaped groove (9) is provided at a position corresponding to the arc-shaped slot (8) at the side end of the material box (1), an arc-shaped plate (10) is inserted into the arc-shaped groove (9) and the corresponding arc-shaped slot (8), a first mounting block (11) is fixedly connected to the side end of the arc-shaped plate (10), and the first mounting block (11) is connected to the material distribution box (1) by screws, and a first through groove (12) is provided at the side end of the material distribution box (1) for facilitating the removal of the arc-shaped screening plate (7), a first sealing plate (13) is installed at a position corresponding to the side end of the material distribution box (1) and the first through groove (12) by screws, and a material dispensing mechanism is installed inside the material distribution box (1).

2. The anti-blocking and crushing pre-distributor according to claim 1 is characterized by: The blocking mechanism comprises an arc-shaped sealing plate (14); a second through groove (15) communicating with the coarse material chamber (3) is provided at a side end of the material distribution box (1); the top end of the arc-shaped sealing plate (14) is located inside the arc-shaped groove (9); the side end of the arc-shaped sealing plate (14) is tightly attached to the side end of the partition plate (2); the bottom end of the arc-shaped sealing plate (14) is rotatably connected to an electric cylinder (16); the other end of the electric cylinder (16) is rotatably connected to the bottom end of the second through groove (15); and the arc-shaped sealing plate (14) is provided with a A first circular groove (17) is provided, a second circular groove (18) is arranged at a position on the material distribution box (1) corresponding to the first circular groove (17), a fixed shaft (19) is inserted into the second circular groove (18) and the first circular groove (17), a second mounting block (20) is fixedly connected to the side end of the fixed shaft (19), the second mounting block (20) is connected to the material distribution box (1) by screws, and a second sealing plate (21) is mounted at a position on the side end of the material distribution box (1) corresponding to the second through groove (15) by screws.

3. The anti-blocking and crushing pre-distributor according to claim 1 is characterized by: The material shifting mechanism comprises a motor (22) which is mounted on the material distribution box (1). A rotating shaft (23) is mounted on the output end of the motor (22). A plurality of shifting rods (25) are connected to the outer wall of the rotating shaft (23) via a plurality of connecting rods (24). The side ends of the plurality of shifting rods (25) are in contact with the side ends of the arc-shaped sealing plate (14) and the arc-shaped screening plate (7).

4. The anti-blocking and crushing pre-distributor according to claim 1 is characterized by: A material guide plate (26) is fixedly connected to the side end of the first sealing plate (13), and a first sealing gasket (27) is fixedly connected to the side end of the first sealing plate (13).

5. The anti-blocking and crushing pre-distributor according to claim 2 is characterized by: A second sealing gasket (28) is fixedly connected to the side end of the second sealing plate (21).

6. The anti-blocking and crushing pre-distributor according to claim 1 is characterized by: The bottom ends of the coarse material chamber (3) and the fine material chamber (4) are both fixedly connected with a material guide seat (29).

7. The anti-blocking and crushing pre-distributor according to claim 1 is characterized by: A top plate (30) is installed at the top of the material distribution box (1), a feeding port (31) is arranged on the top plate (30), and a feeding pipe (32) communicating with the feeding port (31) is fixedly connected to the top plate (30).

8. The anti-blocking and crushing pre-distributor according to claim 1 is characterized by: The top end of the partition plate (2) is arranged as an arc-shaped structure matching the arc of the arc-shaped screening plate (7) and the arc-shaped sealing plate (14).