Double-gear flow dividing type centrifugal sprayer

By adopting a dual-speed split design and gear shift system in the air-feed centrifugal sprayer, the problem of large energy loss and short service life of the transmission belt system is solved, and more efficient energy utilization and longer service life are achieved.

CN222535246UActive Publication Date: 2025-02-28TAIZHOU CITY CHUNGFENG MACHINERY
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Patent Information

Application Number
CN202420957120.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-02-28
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

The transmission belt system of the existing air-feeding centrifugal sprayer has problems such as large energy loss and short service life when rotating at high speed.

Method used

The design of a dual-speed split-flow centrifugal sprayer is adopted. The combination of gears and gears can achieve the change of the low-speed and high-speed speeds of the fan blades, and the wear of the transmission belt is reduced through the design of sliding gears and bearing seats.

Benefits of technology

Reduces energy loss, extends service life, and expands the use of sprayers.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a double-gear flow dividing type centrifugal sprayer which comprises a support. The liquid storage tank is arranged on the bracket; the water pump is connected with the liquid storage tank; the water pipe is connected with the outlet end of the water pump, and water outlets are formed in the annular periphery of the tail end of the water pipe. The air duct is arranged on one side of a water outlet of the water pipe; the fan blades are rotatably arranged on one side of the air duct; and the driving mechanism is used for driving the fan blades to rotate. Compared with the prior art, the double-gear flow dividing type centrifugal sprayer has the advantages that energy loss can be reduced, the long service life is guaranteed, in addition, the rotating speed of the two-gear blades can be changed, and the use range is widened.
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Description

Technical Field

[0001] The utility model relates to a double-speed split-flow centrifugal sprayer. Background Art

[0002] The air-blown centrifugal sprayer is a spray system that uses wind to spray liquid into the air. This type of sprayer is often used in the agricultural field, such as spray irrigation of crops or spraying of pesticides. Its working principle is to use a fan to centrifugally spray liquid from the nozzle and atomize it into fine particles, which are then transported to the target area by wind.

[0003] Air-assisted sprayers usually consist of a sprayer, a liquid storage tank, a pump, and a control system. The liquid is pumped from the tank into the sprayer, then atomized through the nozzle and delivered to the target surface by the airflow generated by the fan. This type of sprayer is usually used for large-area spraying and can quickly cover a large area.

[0004] The existing air-conveying centrifugal sprayer usually has a driving motor installed at the bottom of the sprayer, and then the power is transmitted to the fan blades through the transmission belt system, so that the fan blades rotate. Since the transmission belt system needs to maintain high-speed rotation, the rotation speed of the fan blades is relatively high, the intermediate energy loss is relatively large, the energy consumption is large, and the high-speed rotation of the transmission belt system will cause the transmission belt to heat up and wear, thus affecting its service life. Utility Model Content

[0005] The utility model aims to provide a two-speed split-flow centrifugal sprayer, which can reduce energy loss and ensure a longer service life, and can also achieve two-speed blade speed change to expand the scope of use.

[0006] The above technical objectives of the utility model are achieved through the following technical solutions:

[0007] A two-speed split-flow centrifugal sprayer comprises: a bracket; a liquid storage tank arranged on the bracket; a water pump connected to the liquid storage tank; a water pipe connected to the outlet end of the water pump, a water outlet being arranged at the annular periphery of the end of the water pipe; a wind tube arranged at one side of the water outlet of the water pipe; a fan blade rotatably arranged at one side of the wind tube; and a driving mechanism for driving the fan blade to rotate.

[0008] The utility model is further configured as follows: the driving mechanism includes: a driving shaft, the driving shaft is connected to the water pump; gear one is arranged at the end of the driving shaft; gear two is meshed with gear one; a rotating shaft is arranged at the center of gear two; a transmission wheel is arranged at one end of the rotating shaft; the driving wheel cooperates with the transmission wheel and transmits power through a transmission belt; an output shaft is connected to the driving wheel; a speed change wheel one and a speed change wheel two are both arranged at the end of the output shaft; a matching wheel one is meshed with the speed change wheel one; a matching wheel two is smaller in size than the speed change wheel two and can mesh with the speed change wheel two; a rotating shaft connects the matching wheel one and the matching wheel two, and is fixedly connected to the fan blades.

[0009] The utility model is further configured as follows: the second gear is slidably connected to the bottom plate through the bearing seat, so that the second gear can slide and maintain a meshing state with the first gear.

[0010] The utility model is further configured as follows: the output shaft is connected to the liquid storage tank through the same bearing seat and bottom plate as the second gear.

[0011] The utility model is further configured as follows: the fan blade has a high-speed state and a low-speed state, in the low-speed state, the matching wheel 1 is meshed with the speed-changing wheel 1; in the high-speed state, the matching wheel 2 is meshed with the speed-changing wheel 2.

[0012] The utility model is further configured as follows: the size of the matching wheel 2 is smaller than the speed-changing wheel 2, so that the fan blades obtain a higher rotation speed in a high-speed state than in a low-speed state.

[0013] In summary, the utility model has the following beneficial effects: the two-speed split-flow centrifugal sprayer can reduce energy loss and ensure a longer service life. In addition, it can achieve two-speed blade speed change and expand the scope of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of an embodiment;

[0015] Figure 2 It is a rear view structural schematic diagram of an embodiment;

[0016] Figure 3 for Figure 1 The structural diagram after deleting the air duct;

[0017] Figure 4 for Figure 3 Side view of.

[0018] Figure numerals: 1. bracket; 2. liquid storage tank; 3. water pump; 4. water pipe; 5. water outlet; 6. air duct; 7. fan blade; 8. drive shaft; 9. gear one; 10. gear two; 11. rotating shaft; 12. bearing seat; 13. bottom plate; 14. transmission wheel; 15. driving wheel; 16. transmission belt; 17. output shaft; 19. speed change wheel one; 20. speed change wheel two; 21. matching wheel one; 22. matching wheel two; 23. rotating shaft. DETAILED DESCRIPTION

[0019] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "page", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0020] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features.

[0021] In the description of the present utility model, "multiple" means two or more than two, unless otherwise clearly specified and specifically defined. In the present utility model, unless otherwise clearly specified and defined, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal connection of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.

[0022] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0023] like Figure 1 , Figure 2As shown, a dual-speed split-flow centrifugal sprayer includes a bracket 1. The bracket 1 can be placed on a vehicle to facilitate the movement of the bracket 1. A liquid storage tank 2 is arranged on the bracket 1. The liquid storage tank 2 is filled with water or pesticide liquid. A water pump 3 is arranged on one side of the bottom of the liquid storage tank 2 of the bracket 1. One side of the water inlet of the water pump 3 is connected to the liquid storage tank 2 through a pipeline, and the other end is connected to a water pipe 4. The end of the water pipe 4 presents a semicircular-ring structure and is arranged on one side of the liquid storage tank 2.

[0024] The end of the water pipe 4 is provided with water outlets 5 arranged in a circumferential manner. When the water pump 3 is working, the liquid in the liquid storage tank 2 is extracted and output through the water outlet 5 of the water pipe 4. At this time, the direction in which the liquid is sprayed out of the water outlet 5 is horizontal.

[0025] Correspondingly, the bracket 1 is provided with a wind tube 6 on one side of the water outlet 5. A fan blade 7 is provided on one side of the wind tube 6. When the fan blade 7 rotates, the liquid sprayed horizontally is transformed into a vertical direction under the action of wind force, so that the atomized liquid is sprayed outward in a fan shape on one side of the wind tube 6 and the liquid storage tank 2, that is, Figure 1 The arrow shown is the direction of the spray.

[0026] The core technical solution of this application is as follows:

[0027] like Figure 3 , Figure 4 As shown, in order to solve the problem of wear of the transmission belt 16 system under high-speed rotation and realize the two-speed change of the fan blade 7, the present application replaces a new transmission system, which is as follows: a drive shaft 8 is provided at one end of the water pump 3. The drive shaft 8 is connected to a gear 1 9. The gear 1 9 is meshed with a gear 2 10.

[0028] Among them, the thickness of gear 2 10 is greater than that of gear 1 9. A rotating shaft 11 is fixedly penetrated in the middle of gear 2 10. A bearing seat 12 is arranged at the end of the rotating shaft 11. The bottom of the bearing seat 12 is slidably connected with a bottom plate 13. The bearing seat 12 can slide back and forth on the bottom plate 13, thereby driving gear 2 10 to slide back and forth. During the sliding process of gear 2 10, it always keeps meshing with gear 1 9.

[0029] A transmission wheel 14 is disposed at the end of the rotating shaft 11. A driving wheel 15 is disposed above the transmission wheel 14. A transmission belt 16 is disposed between the transmission wheel 14 and the driving wheel 15. When the rotating shaft 11 rotates, the transmission wheel 14 is driven to rotate, thereby driving the driving wheel 15 to rotate through the transmission belt 16.

[0030] An output shaft 17 is connected to the middle of the driving wheel 15. The output shaft 17 is connected to the same bearing seat 12 and bottom plate 13 as above. The bottom plate 13 is connected to the liquid storage tank 2. A fixed sleeve of a speed change wheel 19 and a speed change wheel 20 are provided on one side of the output shaft 17.

[0031] Among them, the speed change wheel 19 is meshed with the matching wheel 1 21 in the initial state. A matching wheel 2 22 is arranged on one side of the matching wheel 1 21. In the initial state, the matching wheel 2 22 and the speed change wheel 2 20 are mutually offset. The matching wheel 1 21 and the matching wheel 2 22 are connected to a rotating shaft 23. The rotating shaft 23 is fixedly connected to the fan blade 7.

[0032] Optimally, the size of the second mating wheel 22 is smaller than that of the second speed-changing wheel 20, so that when the second speed-changing wheel 20 rotates one circle, the second mating wheel 22 rotates multiple circles, so that the second mating wheel 22 can obtain a high rotation speed.

[0033] Overall working process:

[0034] 1. Place the whole centrifugal sprayer on the ground or on a vehicle, and then start the water pump 3;

[0035] 2. The water pump 3 works to output the liquid in the liquid storage tank 2 to the end of the water pipe 4. The water outlet 5 at the end of the water pipe 4 sprays the liquid;

[0036] 3. In this process, the drive shaft 8 drives the gear 1 9 to rotate, thereby driving the gear 2 10 to rotate, and then the rotating shaft 11 rotates at a constant speed; the rotating shaft 11 rotates and transmits power to the output shaft 17 through the transmission belt 16, so that the output shaft 17 rotates;

[0037] 4. The speed change wheel 19 at the end of the output shaft 17 meshes with the speed change wheel 20, thereby driving the rotating shaft 23 to rotate, so that the fan blades 7 rotate at a low speed. At this time, the fan blades 7 disperse and atomize the liquid sprayed from the water outlet 5 and spray it in a fan shape;

[0038] 5. When it is necessary to switch to high speed, push the bearing seat 12 on one side of the water pump 3 to move the bearing seat 12 to a position, so that the speed change wheel 19 and the matching wheel 1 21 are disengaged from each other, and the matching wheel 2 22 and the speed change wheel 2 20 are engaged with each other. At this time, the rotation speed of the rotating shaft 23 increases, so that the fan blades 7 rotate at a high speed, the sprayed atomized liquid is sprayed outward at a greater distance, and the atomization effect is better.

[0039] As described above, the driving shaft 8 maintains a constant rotation speed, and the speed of the fan blade 7 has two speeds, high speed and low speed, through the setting of the speed change wheel. In addition, it replaces the situation in the prior art where the transmission belt 16 is directly used to drive the fan blade 7 to rotate, thereby reducing the wear of the transmission belt 16, reducing energy loss, and extending the service life.

[0040] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A two-speed split-flow centrifugal sprayer, characterized in that: include: Bracket (1); A liquid storage tank (2) is arranged on the bracket (1); A water pump (3), the water pump (3) being connected to the liquid storage tank (2); A water pipe (4), the water pipe (4) being connected to the outlet end of the water pump (3), and a water outlet (5) being arranged in an annular periphery at the end of the water pipe (4); A wind tube (6) is arranged on one side of the water outlet (5) of the water pipe (4); The fan blade (7) is rotatably arranged on one side of the wind tube (6); A driving mechanism, used for driving the fan blades (7) to rotate; The driving mechanism comprises: A drive shaft (8), the drive shaft (8) being connected to the water pump (3); Gear 1 (9), disposed at the end of the drive shaft (8); Gear 2 (10), meshing with gear 1 (9); A rotating shaft (11) is arranged at the center of the second gear (10); A transmission wheel (14) is arranged at one end of the rotating shaft (11); A driving wheel (15) cooperates with the transmission wheel (14) and transmits power through a transmission belt (16); An output shaft (17) connected to the driving wheel (15); Speed ​​change wheel 1 (19) and speed change wheel 2 (20) are both arranged at the end of the output shaft (17); A matching wheel (21) meshing with the speed change wheel (19); A second mating wheel (22) is smaller than the second speed-changing wheel (20) and can mesh with the second speed-changing wheel (20); The rotating shaft (23) is connected to the matching wheel 1 (21) and the matching wheel 2 (22), and is fixedly connected to the fan blade (7).

2. The dual-speed split-flow centrifugal sprayer according to claim 1 is characterized in that The gear 2 (10) is slidably connected to the bottom plate (13) via the bearing seat (12), so that the gear 2 (10) can slide and maintain a meshing state with the gear 1 (9).

3. The dual-speed split-flow centrifugal sprayer according to claim 2 is characterized in that The output shaft (17) is connected to the liquid storage tank (2) through a bearing seat (12) and a base plate (13) which are the same as those of the gear 2 (10).

4. The dual-speed split-flow centrifugal sprayer according to claim 3 is characterized in that The fan blade (7) has a high-speed state and a low-speed state. In the low-speed state, the matching wheel (21) is meshed with the speed-changing wheel (19); in the high-speed state, the matching wheel (22) is meshed with the speed-changing wheel (20).

5. The dual-speed split-flow centrifugal sprayer according to claim 4 is characterized in that The size of the matching wheel 2 (22) is smaller than that of the speed-changing wheel 2 (20), so that the fan blade (7) obtains a higher rotation speed in a high-speed state than in a low-speed state.