Lithium battery sorting device
By designing a lithium battery sorting device containing a multi-layer screen and an infrared detector, the problem of low screening efficiency and accuracy of existing devices is solved, more efficient and accurate lithium battery sorting is achieved, and the assembly, maintenance and position adjustment of the device is simplified.
Patent Information
- Application Number
- CN202420442326.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-07
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-07
AI Technical Summary
The existing lithium battery sorting devices have low screening efficiency, inaccurate screening, prone to errors, and are relatively inconvenient to assembly and maintenance, and are not flexible enough to adjust the position.
A lithium battery sorting device including a support ring, a console, a mounting frame, a support rod, a load-bearing column, a bottom plate, a housing, a top plate, a feed hopper, a motor, a shaft, a card block, a screen, a guide groove, an infrared detector, a solenoid valve, a connection hopper, a limit rack and a weighing module are designed. The device achieves more efficient and accurate lithium battery sorting through the linkage of multi-layer screen and infrared detectors, and simplifies assembly, maintenance and position adjustment of the device through the design of universal wheels and removable connections.
It improves the sorting quality and efficiency of lithium batteries, has simple structure, stable support, simple operation, easy disassembly and assembly, and is easy to maintain and position adjustment, ensuring the stable operation and efficient operation of the sorting device.
Smart Images
Figure CN222535509U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lithium battery recycling equipment, and specifically discloses a lithium battery sorting device. Background Art
[0002] With the development of society, electronic products have gradually become an indispensable part of people's daily life. In order to enhance the user experience, lithium batteries are usually used in the production process of electronic products to extend the use time after a single charge. Lithium batteries are a type of battery that uses lithium metal or lithium alloy as positive / negative electrode materials and uses non-aqueous electrolyte solutions. Lithium batteries have the characteristics of high energy, long service life, and light weight. Their wide application provides sufficient raw materials for the recycling of lithium batteries. Disassembly and recycling of waste batteries after recycling can effectively save resources while improving the application value of lithium batteries. The recycled lithium batteries need to be classified by a sorting device before disassembly. The existing lithium battery sorting device has low screening efficiency, is not accurate enough, and is prone to errors. In addition, the existing sorting device is inconvenient to assemble and maintain, and the position adjustment is not flexible enough. Therefore, in order to solve the above problems, the utility model proposes a lithium battery sorting device. Utility Model Content
[0003] The utility model aims to provide a lithium battery sorting device, which effectively improves the sorting quality and efficiency of lithium batteries, has a simple structure, stable support, easy operation, convenient disassembly and assembly, easy maintenance, and can flexibly adjust the position of the sorting device.
[0004] The utility model is realized by the following technical solutions:
[0005] A lithium battery sorting device comprises a support ring, a control console is arranged on one side above the support ring, a mounting frame is arranged in the middle of the support ring, a plurality of support rods are connected between the support ring and the mounting frame, a load-bearing column is arranged above the support rod, a bottom plate is arranged above the load-bearing column, a shell is arranged inside the bottom plate, a top plate is arranged above the shell, a feed hopper is arranged above the top plate, a motor is arranged on one side of the feed hopper, a rotating shaft is arranged at one end of the motor, a plurality of blocks are arranged on the outside of the rotating shaft, a plurality of layers of screens are arranged inside the shell, a plurality of grid plates are arranged above the screens, a material guide trough is arranged on one side of each layer of the screens, an infrared detector is arranged on the side of the material guide trough close to the shell, a solenoid valve is arranged on one side of the infrared detector, a material receiving hopper is arranged below the material guide trough, and a weighing module is arranged below the material receiving hopper.
[0006] As a further configuration of the above scheme, universal wheels are provided under the plurality of support rods, and the universal wheels are detachably connected to the support rods. The above design facilitates the disassembly, assembly and maintenance of the universal wheels, and provides convenience for the position adjustment of the sorting device.
[0007] As a further arrangement of the above scheme, the load-bearing column is detachably connected to the bottom plate, the bottom plate is detachably connected to the shell, the shell is detachably connected to the top plate, the shell is detachably connected to the material guide trough, the top plate is detachably connected to the feed hopper, the top plate is detachably connected to the motor, the rotating shaft is arranged through the middle of the bottom plate, the screen and the top plate, one end of the rotating shaft is rotatably connected to the mounting frame, the other end of the rotating shaft is detachably connected to the motor, the clamping block is detachably connected to the rotating shaft, a clamping slot is provided inside the clamping block, and one end of the grid plate is detachably connected to the clamping block. The above design facilitates disassembly and assembly between components such as the top plate, the top plate, the shell, the rotating shaft, the grid plate and the clamping block, so as to ensure the integrity of the structure and function of the device after assembly, provide convenience for the replacement and maintenance of related components, and maintain the stable operation of the sorting device.
[0008] As a further arrangement of the above scheme, a plurality of support blocks are arranged under each layer of the screen, and the screen holes of the multiple layers of the screen become smaller from top to bottom. The support blocks are detachably connected to the shell, and the support blocks are detachably connected to the screen. The above design facilitates the connection between the screen and the support blocks, facilitates the installation of the support blocks, grid plates and rotating shafts, and helps to improve the efficiency and quality of lithium battery sorting.
[0009] As a further configuration of the above scheme, the infrared detector and the electromagnetic valve are linked via a control console. The above design can further improve the sorting accuracy and efficiency of the device and save time.
[0010] As a further configuration of the above scheme, a limiting frame is arranged on the outer side of the receiving hopper, and the lower side of the limiting frame is detachably connected to the support ring. The above design simplifies the placement of the receiving hopper, facilitates the stability of the receiving hopper, and facilitates the installation and maintenance of the limiting frame.
[0011] As a further configuration of the above scheme, a column is provided below the weighing module, the weighing module is detachably connected to the column, the column is detachably connected to the support ring below, the weighing modules are numbered in sequence from high to low according to their vertical positions, the weighing data of the weighing modules are transmitted to the console and voice broadcasted by the console, the above design facilitates maintaining the stability of the weighing module, when the lithium batteries in the hopper reach a certain weight, voice broadcast is made through the console, which helps the operator to clean the lithium batteries in the hopper or replace the hopper with a new one in time, thereby improving sorting efficiency, reducing manpower input, and saving resources. Beneficial Effects
[0012] During use of the utility model, the detachable connection between related parts facilitates the disassembly and assembly of the sorting device and saves space. The design of the universal wheel at the bottom provides convenience for adjusting the position of the sorting device. The mounting frame can provide effective support for the rotating shaft to keep the rotating shaft stable during operation. The design of multiple support blocks and multi-layer screens facilitates the installation of the screens while improving the screening accuracy. The linkage between the infrared sensor and the solenoid valve can further ensure the screening accuracy of the sorting device and discharge lithium batteries of corresponding sizes from the corresponding material guide trough. The design of the limit frame, the discharge hopper, the weighing module and the column facilitates the storage of screened lithium batteries and helps to clean or replace the discharge hopper in time, thereby improving the sorting efficiency. In addition, the device has a simple structure, stable support and convenient maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0014] Figure 1 It is an axonometric drawing of the utility model;
[0015] Figure 2 It is a top view of the utility model;
[0016] Figure 3 It is a side view of the utility model;
[0017] Figure 4 For this utility model Figure 2 Sectional view at the middle AA point;
[0018] Figure 5 For this utility model Figure 3 Cross-section view at point BB.
[0019] In the figure: 1. support ring; 2. support rod; 3. universal wheel; 4. load-bearing column; 5. mounting frame; 6. rotating shaft; 7. clamping block; 8. clamping slot; 9. grid plate; 10. motor; 11. top plate; 12. feed hopper; 13. shell; 14. bottom plate; 15. screen; 16. support block; 17. material guide trough; 18. infrared detector; 19. solenoid valve; 20. receiving hopper; 21. limit frame; 22. weighing module; 23. column; 24. control console. DETAILED DESCRIPTION
[0020] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0021] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. Figures 1 to 5 , and describes the application in detail with reference to embodiments.
[0022] The embodiment discloses a lithium battery sorting device, Figure 1 , Attachment Figure 2 , Attachment Figure 3 , Attachment Figure 4 and attached Figure 5 The lithium battery sorting device comprises a support ring 1, a console 24 is arranged on one side above the support ring 1, a mounting frame 5 is arranged in the middle of the support ring 1, a plurality of support rods 2 are connected between the support ring 1 and the mounting frame 5, a load-bearing column 4 is arranged above the support rod 2, a bottom plate 14 is arranged above the load-bearing column 4, a shell 13 is arranged inside the bottom plate 14, a top plate 11 is arranged above the shell 13, a feed hopper 12 is arranged above the top plate 11, and a motor 10 is arranged on one side of the feed hopper 12 A rotating shaft 6 is provided at one end of the motor 10, and a plurality of blocks 7 are provided on the outer side of the rotating shaft 6. A plurality of layers of screens 15 are provided inside the shell 13, and a plurality of grid plates 9 are provided above the screens 15. A material guide trough 17 is provided on one side of each layer of the screens 15, and an infrared detector 18 is provided on the side of the material guide trough 17 close to the shell 13, and a solenoid valve 19 is provided on one side of the infrared detector 18. A material receiving hopper 20 is provided below the material guide trough 17, and a weighing module 22 is provided below the material receiving hopper 20.
[0023] like Figure 1 , Figure 3 and Figure 4 As shown, universal wheels 3 are provided below the plurality of support rods 2, and the universal wheels 3 are detachably connected to the support rods 2, which facilitates the disassembly, assembly and maintenance of the universal wheels 3 and provides convenience for the position adjustment of the sorting device.
[0024] like Figure 1 , Figure 3 , Figure 4 and Figure 5As shown, the load-bearing column 4 is detachably connected to the bottom plate 14, the bottom plate 14 is detachably connected to the shell 13, the shell 13 is detachably connected to the top plate 11, the shell 13 is detachably connected to the material guide trough 17, the top plate 11 is detachably connected to the feed hopper 12, the top plate 11 is detachably connected to the motor 10, the rotating shaft 6 is arranged through the middle of the bottom plate 14, the screen 15 and the top plate 11, one end of the rotating shaft 6 is rotatably connected to the mounting frame 5, the other end of the rotating shaft 6 is detachably connected to the motor 10, the block 7 is detachably connected to the rotating shaft 6, a slot 8 is provided inside the block 7, and one end of the grid plate 9 is detachably connected to the block 7, so as to facilitate the disassembly and assembly between the top plate 11, the top plate 11, the shell 13, the rotating shaft 6, the grid plate 9 and the block 7, so as to ensure the integrity of the structure and function of the device after assembly, provide convenience for the replacement and maintenance of related components, and keep the sorting device running stably.
[0025] like Figure 4 As shown, a plurality of support blocks 16 are arranged under each layer of the screen 15, and the screen holes of the multiple layers of the screen 15 become smaller from top to bottom. The support blocks 16 are detachably connected to the shell 13, and the support blocks 16 are detachably connected to the screen 15, which facilitates the connection between the screen 15 and the support blocks 16, provides convenience for the installation of the support blocks 16, the grid plates 9 and the rotating shaft 6, and helps to improve the efficiency and quality of lithium battery sorting.
[0026] like Figure 2 and Figure 3 As shown, the infrared detector 18 and the electromagnetic valve 19 are linked via the control console 24, which can further improve the sorting accuracy and efficiency of the device and save time.
[0027] like Figure 1 and Figure 3 As shown, a limiting frame 21 is arranged on the outer side of the receiving hopper 20, and the lower side of the limiting frame 21 is detachably connected to the supporting ring 1, which simplifies the placement of the receiving hopper 20, facilitates the stability of the receiving hopper 20, and facilitates the installation and maintenance of the limiting frame 21.
[0028] like Figure 1 and Figure 3 As shown, a column 23 is provided below the weighing module 22, and the weighing module 22 is detachably connected to the column 23, and the column 23 is detachably connected to the support ring 1 below. The weighing modules 22 are numbered in descending order according to their vertical positions, and the weighing data of the weighing module 22 is transmitted to the control console 24 and voice broadcasted by the control console 24, so as to maintain the stability of the weighing module 22. When the lithium batteries in the hopper 20 reach a certain weight, the control console 24 will broadcast a voice message, which will help the operator to clean the lithium batteries in the hopper 20 or replace the hopper 20 with a new one in time, thereby improving the sorting efficiency, reducing manpower input, and saving resources.
[0029] The lithium battery sorting device disclosed in the present embodiment is to install the bottom plate 14 on one end of the shell before use, and then install the rotating shaft 6 through the bottom plate 14 on the mounting frame 5, and assemble the supporting blocks 16, the card blocks 7, the grid plate 9 and the screen 15 of each layer in the order from bottom to top inside the shell according to the design, and after the assembly is completed, install the top plate 11 on the other end of the shell, and then install the remaining other components to ensure the stable connection between the components, use the console 24 to preset the value of the voice broadcast of the weighing module 22, and after the test is correct, push the assembled sorting device to move it to the desired position through the universal wheel 3 at the bottom and fix it, turn on the power, start the motor 10 through the console 24, so that it drives the rotating shaft 6 and the grid plate 9 to rotate, and then pour the unsorted lithium batteries from the feed hopper 12 into the interior of the shell 13, and the lithium batteries are first screened through the uppermost screen 15, and the grid plate 9 breaks up the lithium batteries during the rotation to avoid lithium The batteries are piled up. At this time, due to the effect of gravity, the largest lithium batteries will be retained on the topmost screen 15. The rotation of the grid plate 9 pushes the screened lithium batteries to one end of the guide trough 17. After the infrared detector 18 detects that they are all target lithium batteries, the solenoid valve 19 is started to release the lithium batteries from the housing 13 and drop them into the discharge hopper. When the lithium batteries in the discharge hopper reach the preset value, the console 24 voice broadcasts the value of the weighing module 22 with the corresponding serial number to remind, close the solenoid valve 19, and the staff pours out the sorted lithium batteries in the discharge hopper or replaces the discharge hopper. The screening operation of the following layers of screens 15 is the same as that of the topmost screen 15. Among them, the lithium batteries screened by the bottom screen 15 fall onto the bottom plate 14, and are released through the bottom guide trough 17 and fall into the bottom discharge hopper. After all the screening is completed, the power is turned off, the waste is cleaned up, and the device is transferred to a suitable position. The use of the sorting device is completed.
[0030] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A lithium battery sorting device, comprising a support ring, characterized in that: A control console is provided on one side above the support ring, a mounting frame is provided in the middle of the support ring, a plurality of support rods are connected between the support ring and the mounting frame, a load-bearing column is provided above the support rod, a bottom plate is provided above the load-bearing column, a shell is provided inside the bottom plate, a top plate is provided above the shell, a feed hopper is provided above the top plate, a motor is provided on one side of the feed hopper, a rotating shaft is provided at one end of the motor, a plurality of blocks are provided on the outside of the rotating shaft, a plurality of layers of screens are provided inside the shell, a plurality of grid plates are provided above the screens, a material guide trough is provided on one side of each layer of the screens, an infrared detector is provided on the side of the material guide trough close to the shell, a solenoid valve is provided on one side of the infrared detector, a material receiving hopper is provided below the material guide trough, and a weighing module is provided below the material receiving hopper.
2. A lithium battery sorting device according to claim 1, characterized in that: Universal wheels are arranged below the plurality of support rods, and the universal wheels are detachably connected to the support rods.
3. A lithium battery sorting device according to claim 1, characterized in that: The load-bearing column is detachably connected to the bottom plate, the shell is detachably connected to the top plate, the shell is detachably connected to the material guide trough, the top plate is detachably connected to the feed hopper, the top plate is detachably connected to the motor, the bottom plate is detachably connected to the shell, the rotating shaft is arranged through the middle of the bottom plate, the screen and the top plate, one end of the rotating shaft is rotatably connected to the mounting frame, the other end of the rotating shaft is detachably connected to the motor, the clamping block is detachably connected to the rotating shaft, a clamping slot is arranged inside the clamping block, and one end of the grid plate is detachably connected to the clamping block.
4. A lithium battery sorting device according to claim 1, characterized in that: A plurality of support blocks are arranged below each layer of the screen, and the screen holes of the multiple layers of the screen become smaller from top to bottom. The support blocks are detachably connected to the shell, and the support blocks are detachably connected to the screen.
5. A lithium battery sorting device according to claim 1, characterized in that: The infrared detector and the electromagnetic valve are linked via a control console.
6. A lithium battery sorting device according to claim 1, characterized in that: A limiting frame is arranged on the outer side of the receiving hopper, and the lower side of the limiting frame is detachably connected to the supporting ring.
7. A lithium battery sorting device according to claim 1, characterized in that: A column is arranged below the weighing module, the weighing module is detachably connected to the column, the column is detachably connected to a support ring below, and the weighing data of the weighing module is transmitted to a console and voice broadcasted by the console.