Automobile part screening device
By designing the rotary embedded bearing plate and rotary assembly, combined with the cooperation of stepper motor and rotary motor, the slow rotation and visual inspection of automobile accessories are achieved, screening errors and equipment complexity problems in the prior art are solved, pollution and treatment costs are reduced, and the practicality of the device is improved.
Patent Information
- Application Number
- CN202421246696.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-03
AI Technical Summary
During visual screening of existing automotive parts screening devices, they cannot effectively determine the surrounding locations of larger parts, resulting in screening errors, and complex equipment, high processing costs and serious pollution.
A screening device for automobile accessories is designed, using a rotating and embedded bearing plate and rotating assembly. Through the cooperation of stepper motor and rotating motor, the slow rotation and visual inspection of automobile accessories can be realized, screening errors are reduced, and the tightness of the chain conveyor belt is adjusted through the adjustment components to avoid loose equipment.
Through slow rotation and visual inspection, different positions of automobile accessories can be effectively determined, screening errors are reduced, device practicality is improved, and the tightness of the chain conveyor belt is adjusted to avoid loose equipment and reduce pollution and treatment costs.
Smart Images

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Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automobile parts screening, and in particular relates to an automobile parts screening device. Background Art
[0002] Auto parts are the various units that make up the whole car and a kind of product that serves the car, mainly including engine parts, transmission system parts, fuel system parts, electrical instrument system parts, etc. With the improvement of people's living standards, people's consumption of cars is increasing, and the market for auto parts is becoming larger and larger. In recent years, auto parts manufacturers have also been developing rapidly.
[0003] When screening auto parts, most of them are screened by visual inspection. The visual inspection equipment includes a conveyor belt, an electric push rod and a CCD camera. Auto parts are placed on the conveyor belt and photographed when passing by the CCD camera. The controller analyzes the picture to detect the appearance of the parts. Qualified parts are sent to the good product warehouse at the end of the conveyor belt, while defective parts are pushed to the defective product warehouse by the electric push rod during the transportation process to achieve screening.
[0004] Existing automobile parts screening devices, when performing visual screening, mostly place the parts directly on a conveyor belt. After being transported to a designated position by the conveyor belt, a single camera is used to implement overall screening of the parts. During the screening process, the parts cannot rotate, and a single camera cannot effectively determine the positions around larger parts, which can easily cause screening errors. Therefore, an automobile parts screening device is needed to assist in solving this problem. Utility Model Content
[0005] (1) Technical issues to be resolved
[0006] In view of the shortcomings of the prior art, the purpose of the utility model is to provide an automobile parts screening device, which is designed to automatically pack and solve the technical problems that the prior art cannot reduce sewage discharge, has very high treatment costs, requires numerous treatment equipment, has cumbersome treatment processes, and causes serious pollution to the underground environment.
[0007] (2) Technical solution
[0008] In order to solve the above technical problems, the utility model provides such an automobile parts screening device, which includes a mounting frame, the mounting frame is provided with a conveying cavity, a conveying shaft is rotatably arranged in the conveying cavity, a chain plate conveyor belt is overlapped and installed on the conveying shaft, a stepping motor for driving the conveying shaft to rotate is installed on the mounting frame, an inverted L-shaped receiving plate is fixed at the top of the mounting frame, visual detection cameras are respectively installed on the receiving plates, receiving plates are equidistantly rotatably embedded and installed at the top of the chain plate conveyor belt, and a rotating component for assisting the rotation of the receiving plate is installed inside the mounting frame corresponding to the receiving plate just below;
[0009] The rotating assembly includes a fixed frame fixed on the mounting frame, a first worm wheel is rotatably embedded and installed at the center of the fixed frame, a first worm is horizontally rotatably arranged inside the fixed frame, the first worm wheel and the first worm are cooperated for transmission, a fixed cylinder is protrudingly arranged at the top of the first worm wheel, the interior of the fixed cylinder is hollow to form a sliding cavity, a positioning rod is slidably arranged in the sliding cavity, a positioning hole for the positioning rod to be inserted is provided at the bottom of the receiving plate, and an electric push rod is installed in the sliding cavity to assist the positioning rod in pushing.
[0010] Furthermore, a rotating motor for driving the first worm to rotate is installed on the fixing frame, and the positioning rod and the positioning hole are both in a plum blossom shape.
[0011] Furthermore, a discharge outlet is opened on one side of the mounting frame, a material guide plate is obliquely fixed at the discharge outlet, a fixing plate is protrudingly provided on the side of the mounting frame corresponding to the discharge outlet, a hydraulic rod is installed on the fixing plate, and a push plate is installed on the extended end of the hydraulic rod.
[0012] Furthermore, a sliding cavity is provided at one end of the mounting frame away from the stepping motor, a sliding block is slidably arranged in the sliding cavity, one of the conveying shafts is rotatably arranged on the sliding block, and an adjusting component for assisting in adjusting the position of the sliding block is installed in the sliding cavity.
[0013] Furthermore, the adjustment component includes a rotating rod rotatably installed on the sliding block, the rotating rod and the sliding block are threadedly matched, a second worm gear is fixed to one end of the rotating rod, a second worm is installed transversely through the mounting frame, the second worm gear and the second worm are matched for transmission, a rotating disk is fixed to one end of the second worm, and the rotating disk is rotatably embedded in one end of the second worm.
[0014] Furthermore, a pointer is protrudingly provided on the outer side of the sliding block, and a scale plate is embedded and installed on the outer side of the mounting frame corresponding to the top of the sliding cavity.
[0015] Furthermore, a receiving frame is fixed to one end of the mounting frame away from the sliding block, and a plurality of rollers are equidistantly rotatably arranged on the receiving frame.
[0016] (3) Beneficial effects
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] The utility model cooperates between a receiving plate embedded and installed at the top of the chain conveyor belt and a rotating component, etc., when the receiving plate reaches the receiving plate, the stepping motor stops and the electric push rod is extended as a whole. During the extension of the electric push rod, the positioning rod is driven to loosen as a whole, so that the positioning rod is inserted and installed in the corresponding positioning hole, and the rotating motor is started at the same time. The rotating motor drives the first worm to rotate as a whole. The first worm wheel and the first worm wheel cooperate to transmit, so that the first worm wheel drives the fixed cylinder to rotate as a whole, thereby driving the receiving plate as a whole to rotate during the rotation of the fixed cylinder, thereby performing a slow rotation process on the automobile accessories on the receiving plate, and performing a visual inspection process on the automobile parts through the visual inspection camera on the receiving plate during the rotation process. After the receiving plate moves to the specified position, the different positions of the automobile parts can be effectively determined by slowly rotating the receiving plate, thereby reducing the overall error of visual screening and improving the overall practicality of the device.
[0019] The utility model cooperates with the sliding block and the adjusting component, and the rotating disk drives the second worm to rotate as a whole, and the second worm and the second worm wheel cooperate to transmit, so that the second worm wheel rotates as a whole, and the second worm wheel drives the rotating rod to rotate as a whole, and the rotating rod and the sliding block cooperate to transmit, so as to adjust the position of the sliding block, and then adjust the overall tightness of the chain conveyor belt, so as to avoid the situation that the chain conveyor belt is loose as a whole during operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0021] Figure 1 It is a schematic diagram of the structure of the utility model;
[0022] Figure 2 For this utility model Figure 1 A schematic diagram of the enlarged structure at A in the middle;
[0023] Figure 3 This is a longitudinal cross-sectional view of the mounting frame of the utility model corresponding to the adjustment component;
[0024] Figure 4 It is a longitudinal cross-sectional view of the mounting frame of the utility model corresponding to the rotating assembly.
[0025] The markings in the accompanying drawings are: 1. mounting frame; 2. bracket; 3. chain conveyor belt; 4. conveying shaft; 5. stepping motor; 6. receiving plate; 7. rotating assembly; 8. fixed frame; 9. first worm gear; 10. first worm; 11. fixed cylinder; 111. electric push rod; 12. positioning rod; 13. adjustment assembly; 14. rotating rod; 141. sliding block; 142. pointer; 15. second worm gear; 16. rotating disk; 161. second worm; 17. scale plate; 18. receiving frame; 19. roller; 20. guide plate; 21. push plate; 22. hydraulic rod; 23. receiving plate; 231. visual inspection camera. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] This specific embodiment is a device for selecting automobile parts. Figure 1 As shown, the automobile parts screening device includes a mounting frame 1, a bracket 2 is installed at the bottom of the mounting frame 1, a conveying cavity is opened on the mounting frame 1, a conveying shaft 4 is rotatably arranged in the conveying cavity, a chain plate conveyor belt 3 is overlapped and installed on the conveying shaft 4, a stepping motor 5 for driving the conveying shaft 4 to rotate is installed on the mounting frame 1, an inverted L-shaped receiving plate 23 is fixed at the top of the mounting frame 1, and visual inspection cameras 231 are respectively installed on the receiving plate 23, a discharge port is opened on one side of the mounting frame 1, a guide plate 20 is obliquely fixed at the discharge port, a fixing plate is protrudingly provided on the side of the mounting frame 1 corresponding to the discharge port, a hydraulic rod 22 is installed on the fixing plate, and a push plate 21 is installed on the extended end of the hydraulic rod 22, and the cooperation between the provided guide plate 20 and the hydraulic rod 22 and the push plate 21 can ensure that unqualified automobile parts can be stably withdrawn during operation.
[0028] Reference Figure 1 , Figure 2 and Figure 3As shown, a sliding cavity is opened at one end of the mounting frame 1 away from the stepping motor 5, a sliding block 141 is slidably arranged in the sliding cavity, a conveying shaft 4 is rotatably arranged on the sliding block 141, an adjusting component 13 for assisting the position adjustment of the sliding block 141 is installed in the sliding cavity, the adjusting component 13 includes a rotating rod 14 rotatably penetrated and installed on the sliding block 141, the rotating rod 14 and the sliding block 141 are threadedly matched, a second worm gear 15 is fixed to one end of the rotating rod 14, a second worm 161 is installed transversely through the mounting frame 1, the second worm gear 15 and the second worm 161 cooperate for transmission, a rotating disk 16 is fixed to one end of the second worm 161, and the rotating disk 16 is rotatably embedded and installed at one end of the second worm 161.
[0029] Through the cooperation between the set sliding block 141 and the adjusting component 13, the rotating disk 16 drives the second worm 161 to rotate as a whole, and the second worm 161 cooperates with the second worm wheel 15 to rotate as a whole, so that the second worm wheel 15 rotates as a whole, and the second worm wheel 15 drives the rotating rod 14 to rotate as a whole, and the rotating rod 14 cooperates with the sliding block 141 to adjust the position of the sliding block 141, and then adjust the overall tightness of the chain conveyor belt 3, so as to avoid the overall looseness of the chain conveyor belt 3 during operation.
[0030] A pointer 142 is protrudingly provided on the outer side of the sliding block 141, and a scale plate 17 is embedded and installed at the top of the sliding cavity corresponding to the outer side of the mounting frame 1. Through the scale plate 17, the overall position of the sliding block 141 can be effectively determined during operation.
[0031] A receiving frame 18 is fixed to one end of the mounting frame 1 away from the sliding block 141, and a plurality of rollers 19 are equidistantly arranged on the receiving frame 18 for rotation. By means of the rollers 19 and the receiving frame 18, the automobile parts can be effectively received and processed when they arrive at the receiving frame 18.
[0032] Reference Figure 1 and Figure 4As shown, a receiving plate 6 is equidistantly rotatably embedded and installed at the top of the chain conveyor belt 3, and a rotating component 7 for assisting the rotation of the receiving plate 6 is installed directly below the corresponding receiving plate 23 inside the mounting frame 1. The rotating component 7 includes a fixed frame 8 fixed on the mounting frame 1, and a first worm gear 9 is rotatably embedded and installed at the center of the fixed frame 8. A first worm 10 is horizontally rotatably arranged inside the fixed frame 8, and a rotating motor for driving the first worm 10 to rotate is installed on the fixed frame 8. The first worm gear 9 and the first worm 10 cooperate with each other for transmission. A fixed cylinder 11 is protrudingly provided at the top of the first worm gear 9, and the fixed cylinder 11 is hollow inside to form a sliding cavity, and a positioning rod 12 is slidably provided in the sliding cavity. A positioning hole for the positioning rod 12 to be inserted is provided at the bottom of the receiving plate 6, and an electric push rod 111 driven by the auxiliary positioning rod 12 is installed in the sliding cavity, and the positioning rod 12 and the positioning hole are both plum blossom-shaped.
[0033] By rotating the receiving plate 6 embedded and installed at the top of the chain conveyor belt 3 and the cooperation between the rotating component 7, when the receiving plate 6 reaches the receiving plate 23, the stepping motor 5 stops, and the electric push rod 111 is extended as a whole. During the extension of the electric push rod 111, the positioning rod 12 is loosened as a whole, so that the positioning rod 12 is inserted and installed in the corresponding positioning hole, and the rotating motor is started at the same time. The rotating motor drives the first worm 10 to rotate as a whole, and the first worm wheel 9 and the first worm wheel 10 cooperate with each other to drive, so that the first worm wheel 9 drives the fixed cylinder 11 to rotate as a whole, thereby driving the receiving plate 6 to rotate as a whole during the rotation of the fixed cylinder 11, so that the automobile accessories on the receiving plate 6 are rotated slowly, and the automobile parts are visually inspected by the visual inspection camera 231 on the receiving plate 23 during the rotation. After the receiving plate 6 moves to the specified position, the different positions of the automobile parts can be effectively determined by slowly rotating the receiving plate 6, thereby reducing the overall error of visual screening and improving the overall practicality of the device.
[0034] Working principle:
[0035] Before work, rotate the rotating disk 16, and the rotating disk 16 drives the second worm 161 to rotate as a whole. The second worm 161 cooperates with the second worm wheel 15 to rotate as a whole. The second worm wheel 15 drives the rotating rod 14 to rotate as a whole. The rotating rod 14 cooperates with the sliding block 141 to adjust the position of the sliding block 141, and then the overall tightness of the chain conveyor belt 3 is adjusted.
[0036] When the corresponding auto parts need to be screened, the auto parts are placed on the top of the receiving tray 6, and the stepper motor 5 is started. The stepper motor 5 drives the conveying shaft 4 to rotate as a whole, and the conveying shaft 4 drives the chain conveyor belt 3 to rotate as a whole, so that the receiving tray 6 on the chain conveyor belt 3 moves as a whole, and in the process of the receiving tray 6 moving, the auto parts thereon are driven to move as a whole.
[0037] When the receiving pan 6 reaches the receiving plate 23, the stepper motor 5 stops and the electric push rod 111 is extended as a whole. During the extension of the electric push rod 111, the positioning rod 12 is loosened as a whole, so that the positioning rod 12 is inserted and installed in the corresponding positioning hole. At the same time, the rotating motor is started, and the rotating motor drives the first worm 10 to rotate as a whole. The first worm gear 9 and the first worm gear 10 cooperate with each other for transmission, so that the first worm gear 9 drives the fixed cylinder 11 to rotate as a whole, thereby driving the receiving pan 6 to rotate as a whole during the rotation of the fixed cylinder 11, thereby performing a slow rotation process on the automotive accessories on the receiving pan 6, and performing a visual inspection process on the automotive parts through the visual inspection camera 231 on the receiving plate 23 during the rotation.
[0038] After the inspection of the auto parts is completed, the stepper motor 5 is started. When the parts reach the discharge outlet, the unqualified products reach the corresponding position, so that the hydraulic rod 22 is extended as a whole. During the extension process of the hydraulic rod 22, the pushing plate 21 is driven as a whole, so that the pushing plate 21 pushes the corresponding auto parts on the receiving tray 6, and exits through the guide plate 20, and is collected and processed by the collection frame.
[0039] All technical features in this embodiment can be freely combined according to actual needs.
[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An automobile parts screening device, comprising a mounting frame (1), characterized in that: The mounting frame (1) is provided with a conveying cavity, a conveying shaft (4) is rotatably arranged in the conveying cavity, a chain plate conveyor belt (3) is overlapped and installed on the conveying shaft (4), a stepping motor (5) for driving the conveying shaft (4) to rotate is installed on the mounting frame (1), an inverted L-shaped receiving plate (23) is fixed at the top of the mounting frame (1), visual detection cameras (231) are respectively installed on the receiving plates (23), receiving plates (6) are equidistantly rotatably embedded and installed at the top of the chain plate conveyor belt (3), and a rotating component (7) for assisting the receiving plate (6) to rotate is installed in the mounting frame (1) directly below the receiving plate (23); The rotating assembly (7) comprises a fixed frame (8) fixed on the mounting frame (1), a first worm wheel (9) being rotatably embedded and installed at the center of the fixed frame (8), a first worm (10) being horizontally rotatably arranged inside the fixed frame (8), the first worm wheel (9) and the first worm (10) being matched and transmitted with each other, a fixed cylinder (11) being protrudingly arranged at the top of the first worm wheel (9), the fixed cylinder (11) being hollow inside to form a sliding cavity, a positioning rod (12) being slidably arranged in the sliding cavity, a positioning hole for the positioning rod (12) to be inserted is provided at the bottom of the receiving plate (6), and an electric push rod (111) which is pushed by the auxiliary positioning rod (12) is installed in the sliding cavity.
2. The automobile parts screening device according to claim 1, characterized in that: A rotating motor for driving the first worm (10) to rotate is mounted on the fixing frame (8), and the positioning rod (12) and the positioning hole are both in the shape of a plum blossom.
3. The automobile parts screening device according to claim 1, characterized in that: A discharge outlet is provided on one side of the mounting frame (1), a guide plate (20) is obliquely fixed at the discharge outlet, a fixing plate is protrudingly provided on the side of the mounting frame (1) corresponding to the discharge outlet, a hydraulic rod (22) is mounted on the fixing plate, and a push plate (21) is mounted on the extended end of the hydraulic rod (22).
4. The automobile parts screening device according to claim 1, characterized in that: A sliding cavity is formed at one end of the mounting frame (1) away from the stepping motor (5), a sliding block (141) is slidably arranged in the sliding cavity, one of the conveying shafts (4) is rotatably arranged on the sliding block (141), and an adjusting component (13) for assisting the position adjustment of the sliding block (141) is installed in the sliding cavity.
5. The automobile parts screening device according to claim 4, characterized in that: The adjusting assembly (13) comprises a rotating rod (14) rotatably mounted on a sliding block (141), the rotating rod (14) and the sliding block (141) being threadedly engaged with each other, a second worm gear (15) being fixed to one end of the rotating rod (14), a second worm gear (161) being transversely penetrated and installed on the mounting frame (1), the second worm gear (15) and the second worm gear (161) being engaged and transmitted with each other, a rotating disk (16) being fixed to one end of the second worm gear (161), and the rotating disk (16) being rotatably embedded in one end of the second worm gear (161).
6. The automobile parts screening device according to claim 5, characterized in that: A pointer (142) is protrudingly provided on the outer side of the sliding block (141), and a scale plate (17) is embedded and installed on the outer side of the mounting frame (1) corresponding to the top of the sliding cavity.
7. The automobile parts screening device according to claim 1, characterized in that: A receiving frame (18) is fixed to one end of the mounting frame (1) away from the sliding block (141), and a plurality of rollers (19) are rotatably arranged at equal intervals on the receiving frame (18).