Foreign matter monitoring and identifying device
By designing the flip assembly and feed assembly in the X-ray detector, the problem of incomplete detection of foreign objects on the back of the item is solved, the detection accuracy and efficiency are improved, and the comprehensive monitoring of foreign objects of the item is ensured.
Patent Information
- Application Number
- CN202420953153.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-06
AI Technical Summary
In an X-ray detector, foreign objects on the ground of the item may be blocked, resulting in reduced identification accuracy and it is impossible to ensure that foreign objects on the back of the item are fully monitored.
A foreign object monitoring and identification device is designed, including a flip assembly and a feed assembly. The flip assembly drives the flip plate to rotate through the hydraulic rod and gear system to realize the secondary inspection of the flip surface of the item. The feed assembly separates the unqualified items from the tester through a hydraulic rod and feed belt system.
Through the design of the flip assembly, the back of the item can be accurately detected, improve the accuracy of foreign object monitoring, and prevent omissions caused by foreign objects being blocked. The feeding components improve inspection efficiency and ensure the timely elimination of unqualified items.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of foreign body monitoring, in particular to a foreign body monitoring and identifying device. Background Art
[0002] AI foreign body monitoring and identification technology is widely used in the food industry, pharmaceutical industry, textile industry, integrated circuit board and other industries. By utilizing the penetrating power of X-rays, it can detect foreign bodies from hard foreign bodies such as bones and plastics to various metal foreign bodies with higher sensitivity and stability. It can not only detect foreign bodies in food, but also identify product defects such as packaging cracks, bubbles, and missing contents, and achieve complete finished product inspection.
[0003] Among them, when identifying foreign objects in items, an X-ray detector is needed. AI technology is added to the X-ray detector to increase recognition efficiency. The principle of the X-ray food foreign object detector is to use the penetrating power of X-rays, combine optoelectronic technology, integrate computers, digital signal processing and other technologies, and distinguish, extract and identify image information through vision and pattern recognition, and finally realize the processing of foreign objects or missing products mixed in food. The items enter the X-ray detector, and the recognition device performs single-sided recognition of the items from top to bottom. When the foreign objects on the ground of the items are blocked, the accuracy of the X-ray detector's recognition will be reduced. For this reason, we propose a foreign object monitoring and recognition device. Utility Model Content
[0004] The purpose of the utility model is to provide a foreign body monitoring and identification device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a foreign body monitoring and identification device, comprising an X-ray detection machine body, a flipping assembly, wherein the flipping assembly is used to flip the objects entering the X-ray detection machine body, and the flipping assembly is fixedly connected to the X-ray detection machine body; and a feeding assembly, wherein the feeding assembly is used to separate unqualified objects from the X-ray detection machine body, and the feeding assembly is installed on the X-ray detection machine body.
[0006] Preferably, the flipping assembly includes a connecting shaft, which is rotatably connected to the X-ray detection machine body, a gear is fixedly connected to the connecting shaft, a toothed plate is meshingly connected to the gear, a first hydraulic rod is fixedly connected in the X-ray detection machine body, the output end of the first hydraulic rod is fixedly connected to the toothed plate, and a flipping plate is fixedly connected to the connecting shaft.
[0007] Preferably, a carrier frame is fixedly connected to the X-ray detection machine body, a roller is rotatably connected to the carrier frame, and a conveyor belt is installed on the roller.
[0008] Preferably, a base is fixedly connected to the X-ray detection machine body.
[0009] Preferably, the feeding assembly includes a driving wheel, which is rotatably connected to the X-ray detection machine body, a feeding belt is sleeved on the driving wheel, a driven wheel is sleeved in the feeding belt, a support plate is rotatably connected to the driven wheel, a second hydraulic rod is fixedly connected to the X-ray detection machine body, and an output end of the second hydraulic rod is fixedly connected to the support plate.
[0010] Preferably, a servo motor is installed in the driving wheel.
[0011] Preferably, a touch screen is installed in the X-ray detection machine body.
[0012] Preferably, a warning light is provided on the X-ray detection machine body.
[0013] The utility model has at least the following beneficial effects:
[0014] 1. After the primary inspection, the object falls on the flip plate. The first hydraulic rod drives the tooth plate to move horizontally, and the tooth plate drives the gear to rotate. Then the connecting shaft on the gear rotates in the X-ray detection machine body. The connecting shaft drives the flip plate and the object to flip together, and then the X-ray detection machine body performs secondary inspection and identification on the other side of the object.
[0015] The objects that have been initially detected and identified fall onto the flip plate. The first hydraulic rod is used to provide power, and the gears and toothed plates are used as transmission. The structure is simple and efficient. The flip plate is driven to rotate through the connecting shaft to turn the objects over. The X-ray detection machine body can perform secondary monitoring and identification on the back of the objects to ensure the accuracy of foreign body monitoring and prevent foreign objects that are blocked in the product from being missed due to failure to be identified.
[0016] 2. Place the monitored items on the feed belt. The rotation of the driving wheel drives the feed belt to rotate on the outer wall of the driven wheel. The feed belt transports the items. When the X-ray detection machine detects foreign objects, the second hydraulic rod is started to drive the driven wheel to move upward through the support plate, and then the feed belt tilts, and unqualified items slide from the feed belt to the outside of the X-ray detection machine.
[0017] The items are transported by setting a feed belt. During the transportation process, the X-ray detection machine body performs primary detection on the items on the feed belt. By setting a second hydraulic rod, when a foreign object is detected, the second hydraulic rod raises the use height of the driven wheel, and the feed belt is tilted, and unqualified items are directly discharged from the X-ray detection machine body, thereby increasing the foreign object detection efficiency of the X-ray detection machine body. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1It is a schematic diagram of the overall structure of the utility model.
[0019] Figure 2 It is a structural schematic diagram of the X-ray detection machine body, base and supporting frame in the utility model.
[0020] Figure 3 It is a structural schematic diagram of the first hydraulic rod, the toothed plate and the gear in the utility model.
[0021] Figure 4 It is a schematic diagram of the structure of the driving wheel, the feeding belt and the servo motor in the utility model.
[0022] Figure 5 It is a schematic structural diagram of the driven wheel, the support plate and the second hydraulic rod in the utility model.
[0023] In the figure: 1- flip assembly; 2- feed assembly; 3- X-ray detector body; 4- connecting shaft; 5- gear; 6- tooth plate; 7- first hydraulic rod; 8- flip plate; 9- carrier; 10- roller; 11- conveyor belt; 12- base; 13- driving wheel; 14- feed belt; 15- driven wheel; 16- support plate; 17- second hydraulic rod; 18- servo motor; 19- touch screen; 20- warning light. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Example 1: Please refer to Figure 1-Figure 5 The utility model provides a technical solution for a foreign object monitoring and identification device: a foreign object monitoring and identification device, including an X-ray detection machine body 3, a flip assembly 1, the flip assembly 1 is used to flip the objects entering the X-ray detection machine body 3, the flip assembly 1 is fixedly connected to the X-ray detection machine body 3, and a feed assembly 2, the feed assembly 2 is used to separate unqualified objects from the X-ray detection machine body 3, and the feed assembly 2 is installed on the X-ray detection machine body 3.
[0026] The flip assembly 1 includes a connecting shaft 4, which is rotatably connected to the X-ray detection machine body 3, a gear 5 is fixedly connected to the connecting shaft 4, and a toothed plate 6 is meshedly connected to the gear 5. A first hydraulic rod 7 is fixedly connected to the X-ray detection machine body 3, and the output end of the first hydraulic rod 7 is fixedly connected to the toothed plate 6. A flip plate 8 is fixedly connected to the connecting shaft 4. When the overall mechanism is in use, the object falls on the flip plate 8 after primary detection, and the first hydraulic rod 7 is started. The first hydraulic rod 7 drives the toothed plate 6 to move horizontally, and the toothed plate 6 drives the gear 5 to rotate, and then the connecting shaft 4 on the gear 5 rotates in the X-ray detection machine body 3, and the connecting shaft 4 drives the flip plate 8 and the object to flip together, and then the X-ray detection machine body 3 performs secondary identification on the other side of the object. In this embodiment, the object that has been initially detected and identified falls into the flip plate 8, and the flip plate 8 is driven to rotate by the connecting shaft 4, and then the object is turned over. The X-ray detection machine body 3 can perform secondary monitoring and identification on the back of the object to ensure the accuracy of foreign body monitoring of the object and prevent omissions.
[0027] A carrier frame 9 is fixedly connected to the X-ray detector body 3, a roller 10 is rotatably connected to the carrier frame 9, a conveyor belt 11 is installed on the roller 10, the roller 10 rotates in the carrier frame 9 through a bearing, and the conveyor belt 11 transports the objects.
[0028] A base 12 is fixedly connected to the X-ray detector body 3, and the base 12 supports the entire structure.
[0029] Embodiment 2: The feeding assembly 2 includes a driving wheel 13, the driving wheel 13 is rotatably connected to the X-ray detection machine body 3, a feeding belt 14 is sleeved on the driving wheel 13, a driven wheel 15 is sleeved in the feeding belt 14, a support plate 16 is rotatably connected to the driven wheel 15, a second hydraulic rod 17 is fixedly connected to the X-ray detection machine body 3, and the output end of the second hydraulic rod 17 is fixedly connected to the support plate 16. According to the above embodiment, the monitored object is placed on the feeding belt 14, the driving wheel 13 rotates to drive the feeding belt 14 to rotate on the outer wall of the driven wheel 15, and the feeding belt 14 transports the object. When the X-ray detection machine body 3 detects a foreign object, the second hydraulic rod 17 is started. The hydraulic rod 17 and the second hydraulic rod 17 drive the driven wheel 15 to move upward through the support plate 16, thereby tilting the feed belt 14, and unqualified items slide from the feed belt 14 to the outside of the X-ray detection machine body 3. The items are transported by the setting of the feed belt 14. During the transportation process, the X-ray detection machine body 3 performs a primary inspection on the items on the feed belt 14. The setting of the second hydraulic rod 17, when a foreign object is detected, the second hydraulic rod 17 raises the use height of the driven wheel 15, and the feed belt 14 is in a tilted state, thereby directly discharging the unqualified items from the X-ray detection machine body 3, thereby increasing the foreign object detection efficiency of the X-ray detection machine body 3 on the items.
[0030] A servo motor 18 is installed in the driving wheel 13 , and the servo motor 18 is configured to provide power for the rotation of the driving wheel 13 .
[0031] A touch screen 19 is installed in the X-ray detector body 3 , and the touch screen 19 is a component of the X-ray detector body 3 .
[0032] A warning light 20 is provided on the X-ray detector body 3 , and the warning light 20 is a component of the X-ray detector body 3 . When a foreign object is detected in an object, the warning light 20 will send out an alarm signal.
Claims
1. A foreign body monitoring and identification device, comprising an X-ray detection machine body (3), characterized in that: A flip assembly (1), the flip assembly (1) being used to flip an object that has entered the X-ray detection machine body (3), the flip assembly (1) being fixedly connected to the X-ray detection machine body (3); A feed assembly (2), the feed assembly (2) being used to separate unqualified articles from the X-ray detection machine body (3), the feed assembly (2) being mounted on the X-ray detection machine body (3); The flip assembly (1) comprises a connecting shaft (4), the connecting shaft (4) being rotatably connected to an X-ray detection machine body (3), a gear (5) being fixedly connected to the connecting shaft (4), a toothed plate (6) being meshingly connected to the gear (5), a first hydraulic rod (7) being fixedly connected to the X-ray detection machine body (3), an output end of the first hydraulic rod (7) being fixedly connected to the toothed plate (6), and a flip plate (8) being fixedly connected to the connecting shaft (4); The feed assembly (2) comprises a driving wheel (13), the driving wheel (13) is rotatably connected to the X-ray detection machine body (3), a feeding belt (14) is sleeved on the driving wheel (13), a driven wheel (15) is sleeved in the feeding belt (14), a support plate (16) is rotatably connected to the driven wheel (15), a second hydraulic rod (17) is fixedly connected to the X-ray detection machine body (3), and an output end of the second hydraulic rod (17) is fixedly connected to the support plate (16).
2. A foreign body monitoring and identification device according to claim 1, characterized in that: A carrier frame (9) is fixedly connected to the X-ray detection machine body (3), a roller (10) is rotatably connected to the carrier frame (9), and a conveyor belt (11) is installed on the roller (10).
3. A foreign body monitoring and identification device according to claim 1, characterized in that: A base (12) is fixedly connected to the X-ray detection machine body (3).
4. The foreign body monitoring and identification device according to claim 1, characterized in that: A servo motor (18) is installed in the driving wheel (13).
5. The foreign body monitoring and identification device according to claim 1, characterized in that: A touch screen (19) is installed in the X-ray detection machine body (3).
6. A foreign body monitoring and identification device according to claim 1, characterized in that: A warning light (20) is provided on the X-ray detection machine body (3).