Chain tooth scrap removing mechanism
By designing a chain chain chip removal mechanism including a tile frame, slider, round rod, clamp, guide rod, motor, brush sleeve and fan, the problem of incomplete chain cleaning in the prior art is solved, efficient cleaning of the chain surface and internal gaps is achieved, and the appearance and shape quality of the chain are ensured.
Patent Information
- Application Number
- CN202421221186.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-31
AI Technical Summary
Existing chain cleaning devices are difficult to effectively remove debris and static electricity from the chain surface and internal gaps, making it difficult to clean up waste chips, affecting the appearance and shape of the chain.
A chain strand debris removal mechanism is designed, including a cleaning mechanism and a chip removal mechanism. The cleaning mechanism uses a mount, slider, round rod, clamp hood, guide rod, motor, brush sleeve and other components to drive the electric push rod and brush sleeve, and cooperate with the round rod and clamp to achieve limiting, control and cleaning of the chain. The chip removal mechanism blows the cleaned waste into the collection shell through the fan and corrugated pipe.
Effectively remove debris and static electricity from the chain surface and internal gaps, ensuring sufficient cleaning of the chain, avoiding electrostatic adsorption and waste residue, and improving the appearance and shape quality of the chain.
Smart Images
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chain processing and production, in particular to a chain tooth debris removing mechanism for a chain. Background Technique
[0002] A chain is a transmission component with high stability. In the process of chain processing, debris will adhere to and remain on the surface and internal gaps of the zipper chain. Moreover, in some processes, the chain itself will carry static electricity due to friction, which aggravates the adsorption of waste chips, making it difficult to clean the waste chips夹杂 in the internal gaps of the chain, which may have an adverse impact on the subsequent appearance or shape. Some existing chain cleaning devices use a drum-shaped cleaning roller for scraping. On the one hand, it is difficult to conduct away static electricity. On the other hand, it is not convenient to remove the gaps remaining inside the chain slot, and it is not convenient to fully clean the waste chips on the chain, making it inconvenient to use. Content of the Utility Model
[0003] The purpose of the utility model is to provide a chain tooth debris removing mechanism for a chain to solve the problems raised in the above background technique.
[0004] To achieve the above purpose, the utility model provides the following technical solution:
[0005] A chain tooth debris removing mechanism for a chain includes a cleaning mechanism and a debris removing mechanism. The cleaning mechanism includes a base, and a U-shaped frame is fixedly connected to the top of the base. A sprocket for limiting the chain body is rotatably connected to the inner top surface of the U-shaped frame. Sliders are slidably connected to both inner walls of the U-shaped frame. A round rod is fixedly connected to the front end of the slider on the right side. A clamping sleeve is fixedly connected to the front end of the round rod, and the clamping sleeve can be movably clamped with the shaft sleeve of the chain body. A guide rod is fixedly embedded in one inner wall of the U-shaped frame. A regulation module for regulating the chain body is arranged inside the U-shaped frame. A protective shell is slidably connected to the inner top surface of the U-shaped frame. A plurality of mounting rods are rotatably connected to the front side of the protective shell, and a brush sleeve for cleaning the chain body is fixedly sleeved on the front end of the mounting rod. A power module for driving the plurality of mounting rods to rotate is arranged inside the protective shell.
[0006] Further, a shaft rod is rotatably connected to the inner top surface of the U-shaped frame, and the shaft rod can be movably clamped with the sprocket. A sleeve is arranged at the front end of the shaft rod, and a turntable is fixedly sleeved on the front end of the sleeve. A connecting sleeve is rotatably connected to the rear end of the sleeve, and the connecting sleeve can be rotationally and properly matched with the shaft rod.
[0007] Further, chutes are opened on both inner walls of the U-shaped frame, and the sliders are slidably connected inside the adjacent chutes.
[0008] Furthermore, the control module includes a first motor fixedly connected to the top of the C-shaped frame. One end of the left slider is fixedly connected with an electric push rod. A clamping rod is fixedly sleeved on the output end of the electric push rod. The top of the base is rotatably connected with a lead screw. The lead screw penetrates through the adjacent slider and is in threaded connection with it. The output end of the first motor penetrates through the C-shaped frame and is fixedly connected to the top end of the lead screw. An infrared identifier is fixedly connected to an inner wall of the C-shaped frame.
[0009] Furthermore, a vertical rod is fixedly connected to the top of the base. The vertical rod penetrates through the adjacent slider and is in sliding connection with it. A spring is fixedly connected between the bottom of the slider and the base. The vertical rod penetrates through the spring.
[0010] Furthermore, a limiting rod is slidably connected to the inner top surface of the C-shaped frame. The bottom end of the limiting rod is fixedly connected to the protective shell. A plurality of card slots are equidistantly arranged at the rear side of the limiting rod. A first fixing screw is in threaded connection with the rear side of the C-shaped frame. The front end of the first fixing screw is movably clamped with the adjacent card slot.
[0011] Furthermore, the power module includes a second motor fixedly connected to the front side wall inside the protective shell. A third gear is fixedly sleeved on the output end of the second motor. The rear ends of two mounting rods adjacent to the second motor are fixedly sleeved with second gears. Both of the second gears are meshed with the third gear. The rear ends of the other two mounting rods are sleeved with first gears. The first gears are meshed with the adjacent second gears.
[0012] Furthermore, the chip removal mechanism includes a blower fixedly connected to the top of the C-shaped frame. A tee pipe is communicated with the air outlet end of the blower. Both ends of the tee pipe penetrate through the C-shaped frame and extend into its interior. Bellows are communicated with both ends of the tee pipe. A collection shell is movably clamped on the top of the base. A clamping block is slidably connected to the top of the base. A second fixing screw is in threaded connection with the rear side of the base. The front end of the second fixing screw penetrates through the clamping block and is movably clamped with it.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] By fixedly embedding a guide rod on an inner wall of the C-shaped frame, the slider is always in contact with the guide rod. The static electricity is conducted away by the round rod and the card sleeve. The first motor is started to drive the electric push rod to move up and down. The chain body is pulled by the round rod to reciprocate up and down at both ends. The second motor is started to drive a plurality of brush sleeves to rotate to scrape and clean the chain body. The blower is started to blow the waste chips into the collection shell through the two bellows for collection, which is convenient for fully cleaning the waste chips on the chain and convenient for use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0016] Figure 2 It is a schematic diagram of the side section structure of the utility model type frame;
[0017] Figure 3 This is a schematic diagram of the side section structure of the chip removal mechanism of the utility model;
[0018] Figure 4 It is a schematic diagram of the side section structure of the base of the utility model;
[0019] Figure 5 This is a schematic diagram of the structure of the ferrule of the utility model;
[0020] Figure 6 It is a schematic diagram of the side section structure of the casing of the utility model.
[0021] In the figure: 10, cleaning mechanism; 11, base; 111, mold frame; 112, slide; 12, shaft; 121, sprocket; 122, sleeve; 123, connecting sleeve; 124, turntable; 13, slider; 131, round rod; 132, sleeve; 133, vertical rod; 134, spring; 135, guide rod; 14, control module; 141, electric push rod; 142, screw rod; 143, motor 1; 144, infrared recognition device; 1 45. Clamping rod; 15. Protective shell; 151. Mounting rod; 152. Brush sleeve; 153. Limiting rod; 154. Clamping slot; 155. Fixing screw one; 16. Power module; 161. Gear one; 162. Gear two; 163. Motor two; 164. Gear three; 20. Chip removal mechanism; 21. Fan; 22. Tee pipe; 23. Bellows; 24. Collecting shell; 25. Clamping block; 26. Fixing screw two; 30. Chain body. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figures 1 to 6, in the embodiment of the present utility model, a chain tooth debris removal mechanism includes a cleaning mechanism 10 and a debris removal mechanism 20. The cleaning mechanism 10 includes a base 11. A U-shaped frame 111 is fixedly connected to the top of the base 11. A sprocket 121 for limiting the chain body 30 is rotatably connected to the inner top surface of the U-shaped frame 111. Sliders 13 are slidably connected to both inner walls of the U-shaped frame 111. A round rod 131 is fixedly connected to the front end of the slider 13 on the right side. A clamping sleeve 132 is fixedly connected to the front end of the round rod 131. The clamping sleeve 132 can be movably clamped with the bushing of the chain body 30. A guide rod 135 is fixedly embedded in one inner wall of the U-shaped frame 111. A control module 14 for regulating the chain body 30 is arranged inside the U-shaped frame 111. A protective shell 15 is slidably connected to the inner top surface of the U-shaped frame 111. A plurality of mounting rods 151 are rotatably connected to the front side of the protective shell 15. A brush sleeve 152 for cleaning the chain body 30 is fixedly sleeved on the front end of the mounting rod 151. A power module 16 for driving the plurality of mounting rods 151 to rotate is arranged inside the protective shell 15.
[0024] Specifically, by fixedly embedding a guide rod 135 on one inner wall of the U-shaped frame 111, the slider 13 is always in contact with the guide rod 135, and the static electricity is conducted away by the round rod 131 and the clamping sleeve 132. The motor 143 is started to drive the electric push rod 141 to move up and down, and the round rod 131 is used to pull the two ends of the chain body 30 to reciprocate up and down. The motor 163 is started to drive the plurality of brush sleeves 152 to rotate to scrape and clean the chain body 30, and the blower 21 is started to blow the waste chips into the collection shell 24 through the two bellows 23 for collection.
[0025] As Figure 2-3 shown, in this embodiment, a shaft rod 12 is rotatably connected to the inner top surface of the U-shaped frame 111. The shaft rod 12 can be movably clamped with the sprocket 121. A sleeve 122 is arranged at the front end of the shaft rod 12. A turntable 124 is fixedly sleeved on the front end of the sleeve 122. A connecting sleeve 123 is rotatably connected to the rear end of the sleeve 122. The connecting sleeve 123 can be rotationally and properly matched with the shaft rod 12. Chute grooves 112 are opened on both inner walls of the U-shaped frame 111. The slider 13 is slidably connected to the inside of the adjacent chute groove 112. The control module 14 includes a motor 143 fixedly connected to the top of the U-shaped frame 111. An electric push rod 141 is fixedly connected to one end of the slider 13 on the left side. A clamping rod 145 is fixedly sleeved on the output end of the electric push rod 141. A lead screw 142 is rotatably connected to the top of the base 11. The lead screw 142 penetrates through the adjacent slider 13 and is threadedly connected thereto. The output end of the motor 143 penetrates through the U-shaped frame 111 and is fixedly connected to the top end of the lead screw 142. An infrared identifier 144 is fixedly connected to one inner wall of the U-shaped frame 111. A vertical rod 133 is fixedly connected to the top of the base 11. The vertical rod 133 penetrates through the adjacent slider 13 and is slidably connected thereto. A spring 134 is fixedly connected between the bottom of the slider 13 and the base 11. The vertical rod 133 penetrates through the spring 134.
[0026] In this embodiment, the sprocket 121 is movably clamped with the shaft rod 12 for preliminary rotational limit, and the connecting sleeve 123 is aligned with the front end of the shaft rod 12 and then rotated for screwing and docking. The turntable 124 can be shaken to drive the shaft rod 12 to rotate through the sleeve 122, so as to drive the chain to move through the sprocket 121, so that one end of the chain body 30 passes through the infrared identifier 144 for feeding, and different models of sprockets 121 can be replaced to cope with the cleaning of different models of chain bodies 30. The two sliders 13 are slidably limited by the chute 112. When one end of the chain body 30 passes through the infrared identifier 144, the infrared identifier 144 drives the electric push rod 141 to extend, and the clamping rod 145 is clamped into the interior of the chain body 30. The first motor 143 is started to drive the lead screw 142 to rotate, so as to drive the electric push rod 141 to move up and down. One end of the chain body 30 is pulled by the clamping rod 145. When the electric push rod 141 pulls one end of the chain body 30 to move, the other end of the chain body 30 pulls the round rod 131, driving the round rod 131 to move upward. The spring 134 drives the round rod 131 to reset later, so that through the up and down movement of the electric push rod 141, cooperating with the first motor 143, both ends of the chain body 30 reciprocate up and down, so that different positions of the chain body 30 reciprocate through the brush sleeve 152 for scraping and cleaning.
[0027] As Figure 3 shown, in this embodiment, a limiting rod 153 is slidably connected to the inner top surface of the U-shaped frame 111. The bottom end of the limiting rod 153 is fixedly connected to the protective shell 15. A plurality of card slots 154 are equidistantly arranged on the rear side of the limiting rod 153. A first fixing screw 155 is screwed to the rear side of the U-shaped frame 111, and the front end of the first fixing screw 155 is movably clamped with the adjacent card slot 154. The power module 16 includes a second motor 163 fixedly connected to the front side wall inside the protective shell 15. A third gear 164 is fixedly sleeved on the output end of the second motor 163. Among them, second gears 162 are fixedly sleeved on the rear ends of the two mounting rods 151 adjacent to the second motor 163, and both of the two second gears 162 are engaged with the third gear 164. The rear ends of the other two mounting rods 151 are sleeved with first gears 161, and the first gears 161 are engaged with the adjacent second gears 162.
[0028] During specific implementation, the height of the protective shell 15 can be adjusted by moving the limiting rod 153 up and down, so as to control the cleaning position as required. After the adjustment is completed, the fixing screw 155 can be rotated and snapped into the adjacent card slot 154 to fix the height of the protective shell 15. Starting the second motor 163 can drive the third gear 164 to rotate. Through the transmission of the third gear 164 and the two second gears 162, the adjacent two brush sleeves 152 are driven to rotate, and through the rotation of the second gear 162 and the first gear 161, the two outermost brush sleeves 152 are driven to rotate, so that the adjacent two brush sleeves 152 rotate in opposite directions and cooperate to clean the chain body 30 from both sides.
[0029] In order to collect the waste chips removed from the chain body 30 to ensure the cleanliness of the working environment.
[0030] As Figure 3-4 shown, in this embodiment, the chip removal mechanism 20 includes a blower 21 fixedly connected to the top of the C-shaped frame 111. A three-way pipe 22 is connected to the air outlet end of the blower 21. Both ends of the three-way pipe 22 penetrate through the C-shaped frame 111 and extend into its interior. Bellows 23 are connected to both ends of the three-way pipe 22. A collection shell 24 is movably clamped on the top of the base 11. A clamping block 25 is slidably connected to the top of the base 11. A second fixing screw 26 is screwed on the rear side of the base 11. The front end of the second fixing screw 26 penetrates through the clamping block 25 and is movably clamped with it.
[0031] During specific implementation, starting the blower 21 can blow air into the three-way pipe 22 and spray it from the bottom of the bellows 23, blowing the scraped waste chips to the inner rear wall of the collection shell 24 and falling into the collection shell 24 for centralized collection. The angle of the bellows 23 can be manually adjusted and aligned according to the different cleaning positions. In the normal state, the top end of the clamping block 25 leaks out from the top of the base 11 to limit the rear side of the collection shell 24 and prevent it from moving. If the collection shell 24 needs to be taken out, the second fixing screw 26 can be rotated to pull it out of the clamping block 25, and the clamping block 25 can be moved down to remove the blockage.
[0032] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, in any regard, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be encompassed within the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.
[0033] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A chain tooth debris removal mechanism, characterized in that: It includes a cleaning mechanism (10) and a chip removal mechanism (20). The cleaning mechanism (10) includes a base (11). A U-shaped frame (111) is fixedly connected to the top of the base (11). A sprocket (121) for limiting the chain body (30) is rotatably connected to the inner top surface of the U-shaped frame (111). Sliders (13) are slidably connected to both inner walls of the U-shaped frame (111). A round rod (131) is fixedly connected to the front end of the slider (13) on the right side. A clamping sleeve (132) is fixedly connected to the front end of the round rod (131). The clamping sleeve (132) can be movably clamped with the bushing of the chain body (30). A guide rod (135) is fixedly embedded in one inner wall of the U-shaped frame (111). A regulation module (14) for regulating the chain body (30) is arranged inside the U-shaped frame (111). A protective shell (15) is slidably connected to the inner top surface of the U-shaped frame (111). A plurality of mounting rods (151) are rotatably connected to the front side of the protective shell (15). A brush sleeve (152) for cleaning the chain body (30) is fixedly sleeved on the front end of the mounting rod (151). A power module (16) for driving the plurality of mounting rods (151) to rotate is arranged inside the protective shell (15).
2. A chain tooth debris removal mechanism according to claim 1, characterized in that: A shaft rod (12) is rotatably connected to the inner top surface of the U-shaped frame (111). The shaft rod (12) can be movably clamped with the sprocket (121). A sleeve (122) is arranged at the front end of the shaft rod (12). A turntable (124) is fixedly sleeved on the front end of the sleeve (122). A connecting sleeve (123) is rotatably connected to the rear end of the sleeve (122). The connecting sleeve (123) can be screwed and matched with the shaft rod (12).
3. The chain tooth debris removal mechanism according to claim 1, characterized in that: Chute grooves (112) are formed on both inner walls of the U-shaped frame (111). The slider (13) is slidably connected inside the adjacent chute groove (112).
4. A chain tooth debris removal mechanism according to claim 3, characterized in that: The regulation module (14) includes a first motor (143) fixedly connected to the top of the U-shaped frame (111). An electric push rod (141) is fixedly connected to one end of the slider (13) on the left side. A clamping rod (145) is fixedly sleeved on the output end of the electric push rod (141). A lead screw (142) is rotatably connected to the top of the base (11). The lead screw (142) penetrates through the adjacent slider (13) and is threadedly connected thereto. The output end of the first motor (143) penetrates through the U-shaped frame (111) and is fixedly connected to the top end of the lead screw (142). An infrared identifier (144) is fixedly connected to one inner wall of the U-shaped frame (111).
5. A chain tooth debris removal mechanism according to claim 4, characterized in that: A vertical rod (133) is fixedly connected to the top of the base (11). The vertical rod (133) penetrates through the adjacent slider (13) and is slidably connected thereto. A spring (134) is fixedly connected between the bottom of the slider (13) and the base (11). The vertical rod (133) penetrates through the spring (134).
6. The chain tooth debris removal mechanism according to claim 1, characterized in that: A limiting rod (153) is slidably connected to the inner top surface of the U-shaped frame (111). The bottom end of the limiting rod (153) is fixedly connected to the protective shell (15). A plurality of card slots (154) are equidistantly formed in the rear side of the limiting rod (153). A first fixing screw (155) is screwed to the rear side of the U-shaped frame (111). The front end of the first fixing screw (155) is movably clamped with an adjacent card slot (154).
7. The chain tooth debris removal mechanism according to claim 1, characterized in that: The power module (16) includes a second motor (163) fixedly connected to the front side wall inside the protective shell (15). A third gear (164) is fixedly sleeved on the output end of the second motor (163). Among them, second gears (162) are fixedly sleeved on the rear ends of two mounting rods (151) adjacent to the second motor (163). Both of the second gears (162) are meshed with the third gear (164). First gears (161) are sleeved on the rear ends of the other two mounting rods (151). The first gear (161) is meshed with an adjacent second gear (162).
8. The chain tooth debris removal mechanism according to claim 1, characterized in that: The chip removal mechanism (20) includes a blower (21) fixedly connected to the top of the U-shaped frame (111). A tee pipe (22) is communicated with the air outlet end of the blower (21). Both ends of the tee pipe (22) penetrate through the U-shaped frame (111) and extend into its interior. Bellows (23) are communicated with both ends of the tee pipe (22). A collection shell (24) is movably clamped on the top of the base (11). A clamping block (25) is slidably connected to the top of the base (11). A second fixing screw (26) is screwed to the rear side of the base (11). The front end of the second fixing screw (26) penetrates through the clamping block (25) and is movably clamped with it.