Reverse moulding bed easy to produce and manufacture special-shaped curved surface metal plate
Through the design of hollow grid-shaped reverse tire molds, the problems of high opening cost, long cycle and poor flexibility of steel molds in the prior art are solved, and high-precision molding and flexible production of special-shaped curved metal plates are realized, reducing production costs and cycles.
Patent Information
- Application Number
- CN202421125076.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-22
AI Technical Summary
In the prior art, when producing curved panels of special-shaped metal curtain walls or structures, the steel mold opening cost is high, the cycle is long, and the flexibility is poor, making it difficult to adapt to projects with small batches and variable shapes.
It provides a hollow grid-shaped reverse tire mold, which forms a surface expression area through the insertion of multiple sets of longitudinal panels and multiple sets of transverse panels. The material usage is small, light, easy to produce and assemble quickly, with high profile molding accuracy and strong flexibility in scheme adjustment.
It realizes high-precision molding of special-shaped curved metal plates, saves material usage, flexible production process, adapts to the production needs of different models of sheets, significantly reducing production costs and cycles.
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Abstract
Description
Technical Field
[0001] The utility model belongs to the field of production and manufacturing of curved surface plates of structures, and in particular relates to a reverse mold which is easy to produce and manufacture special-shaped curved surface metal plates. Background Art
[0002] For the production of curved panels of special-shaped metal curtain walls or structures, the main production modes are currently die stamping and die casting. Among them, die stamping uses machine tools to place the panels on steel molds for stamping and forming. The steel molds are made of high-carbon steel, alloy tool steel, etc. and processed by CNC equipment. The cost of making steel molds is high and the cycle is long. Especially for projects with small batches and varied styles, the number of steel molds to be made is huge and the cost is extremely high. At the same time, the flexibility of steel mold making for early project modeling optimization and physical proofing adjustment is extremely poor. Mold casting uses CNC equipment to process the mold surfaces of various materials, and then uses molding sand and other materials for mold casting. It also has the characteristics of high cost, long cycle and poor flexibility. At the same time, casting of metal curved panels has certain requirements for the thickness of the panels. If the thickness is lower than a certain level, casting production cannot be carried out. Multiple mold turning during the casting process also has problems such as surface distortion and rough surface quality. Improvements are urgently needed.
[0003] The present invention attempts to alleviate or at least mitigate such problems or defects by providing a new or otherwise improved method for producing curved plate materials for structures. Utility Model Content
[0004] In response to one or more of the above defects or improvement needs in the prior art, the utility model provides a reverse mold that is easy to produce and manufacture special-shaped curved metal plates, having a hollow grid-shaped reverse mold to express the profile, with the advantages of small material consumption, light components, easy and rapid production and assembly, high profile forming accuracy, and strong flexibility in scheme adjustment.
[0005] To achieve the above-mentioned purpose, the utility model provides a reverse mold for easily producing and manufacturing special-shaped curved metal plates, which includes a workbench with an installation work surface;
[0006] A plurality of groups of longitudinal panels are detachably arranged on the installation work surface of the workbench, and the plurality of groups of longitudinal panels are arranged along the longitudinal direction of the workbench, and a first gap is formed between every two longitudinal panels;
[0007] A plurality of sets of transverse panels are detachably arranged on the installation work surface of the workbench, the plurality of sets of transverse panels are arranged along the transverse direction of the workbench, and a second gap is formed between every two of the transverse panels; and
[0008] A transverse positioning member is detachably arranged on the workbench and is used to position the special-shaped curved metal plate;
[0009] Among them, multiple groups of the transverse panels are inserted into the longitudinal panel along a direction perpendicular to the longitudinal panel, and the upper end surfaces of the multiple groups of the transverse panels and the multiple groups of the longitudinal panels form a surface expression area for carrying special-shaped curved metal plates.
[0010] As a further improvement of the present invention, a first card slot is further provided on each set of the longitudinal panels. The first card slot is provided from top to bottom along the upper side of the longitudinal panels, and the first card slot does not penetrate through the longitudinal panels.
[0011] As a further improvement of the present invention, a second slot is provided on each set of the transverse panels. The second slot is provided from bottom to top along the bottom of the transverse panels, and the second slot does not penetrate through the transverse panels.
[0012] As a further improvement of the present invention, the caliber of the second card slot is matched with the caliber of the first card slot, wherein when the second card slot is inserted into the first card slot, it is used to position the horizontal panel on the vertical panel.
[0013] As a further improvement of the present invention, every two groups of the longitudinal panels are arranged parallel to each other, and a first gap formed between every two groups of the longitudinal panels is 300-500 mm.
[0014] As a further improvement of the utility model, every two groups of the transverse panels are arranged parallel to each other, and a second gap formed between every two groups of the transverse panels is 200-400 mm.
[0015] As a further improvement of the present invention, the lateral positioning member comprises
[0016] An L-plate detachably arranged on the workbench; and
[0017] An inclined plate, which is rotatably arranged on the L-plate, and forms a right-angled triangle area with the L-plate;
[0018] When the special-shaped curved metal plate passes through the right-angled triangle area and the inclined plate fits with the L plate, it is used to position the special-shaped curved metal plate.
[0019] As a further improvement of the utility model, a first magnetic sheet is detachably arranged on the vertical section of the L-plate, and a second magnetic sheet is detachably arranged on the free end of the inclined plate, wherein the magnetic properties of the first magnetic sheet are opposite to those of the second magnetic sheet.
[0020] In general, compared with the prior art, the above technical solutions conceived by the utility model have the following beneficial effects:
[0021] The utility model is a reverse mold for easily producing and manufacturing special-shaped curved metal plates. A plurality of groups of longitudinal panels and a plurality of groups of transverse panels are arranged and inserted into each other to form a hollow grid-like profile expression area. The utility model has a small amount of material, is light, and is easy to produce and assemble quickly. The profile forming accuracy is high, the scheme adjustment flexibility is strong, and it can carry different types of load-bearing special-shaped curved metal plates. Through the arranged transverse positioning components, when the load-bearing special-shaped curved metal plate is inserted into the right-angled triangle area formed between the L plate and the inclined plate, the load-bearing special-shaped curved metal plate can be positioned, and different types of load-bearing special-shaped curved metal plates can be positioned, and the utility model is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the overall structure of the reverse mold for easily producing special-shaped curved metal plates according to the utility model;
[0023] Figure 2 For this utility model Figure 1 Schematic diagram of the structure when placing special-shaped curved plate;
[0024] Figure 3 For this utility model Figure 1 Structural schematic diagram when obtaining profile cross-sections;
[0025] Figure 4 This is a disassembled diagram of the longitudinal panel and the transverse panel of the utility model;
[0026] Figure 5 For this utility model Figure 1 A magnified image of point A;
[0027] Figure 6 For this utility model Figure 2 Enlarged view of point B.
[0028] In all the drawings, the same figure marks represent the same technical features, specifically: 1. workbench; 2. longitudinal panel; 21. first slot; 3. transverse panel; 31. second slot; 4. transverse positioning member; 41. L-plate; 42. inclined plate; 5. profile expression area. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] The terms used herein are only for describing specific embodiments and are not intended to limit the present invention. The terms "include", "comprises", etc. used herein indicate the existence of the features, steps, operations and / or components, but do not exclude the existence or addition of one or more other features, steps, operations or components.
[0031] All terms (including technical and scientific terms) used herein have the meanings commonly understood by those skilled in the art, unless otherwise defined. It should be noted that the terms used herein should be interpreted as having a meaning consistent with the context of this specification, and should not be interpreted in an idealized or overly rigid manner.
[0032] In the embodiment, Figure 1-6 Provided is a reverse mold for easily producing and manufacturing special-shaped curved metal plates, wherein: Figure 1 This is a schematic diagram of the overall structure of the reverse mold for easily producing special-shaped curved metal plates according to the utility model; Figure 2 For this utility model Figure 1 Schematic diagram of the structure when placing special-shaped curved plate; Figure 3 For this utility model Figure 1 Structural schematic diagram when obtaining profile cross-sections; Figure 4 This is a disassembled diagram of the longitudinal panel and the transverse panel of the utility model; Figure 5 For this utility model Figure 1 A magnified image of point A; Figure 6 For this utility model Figure 2 The enlarged view of point B comprises a workbench 1 having an installation work surface; a plurality of groups of longitudinal panels 2, which are detachably arranged on the installation work surface of the workbench 1, the plurality of groups of longitudinal panels 2 are arranged along the longitudinal direction of the workbench 1, and a first gap is formed between every two longitudinal panels 2; a plurality of groups of transverse panels 3, which are detachably arranged on the installation work surface of the workbench 1, the plurality of groups of transverse panels 3 are arranged along the transverse direction of the workbench 1, and a second gap is formed between every two transverse panels 3; and a transverse positioning member 4, which is detachably arranged on the workbench 1 and is used to position the special-shaped curved metal plate; wherein the plurality of groups of transverse panels 3 are inserted into the longitudinal panel 2 along a direction perpendicular to the longitudinal panel 2, and the plurality of groups of transverse panels 3 and the upper end surfaces of the plurality of groups of longitudinal panels 2 form a profile expression area 5 for carrying the special-shaped curved metal plate.
[0033] The utility model is based on an overall idea that a plurality of groups of longitudinal panels 2 and a plurality of groups of transverse panels 3 are arranged to be plugged into each other to form a hollow grid-like profile expression area 5. The utility model has a small amount of material, is light, and is easy to produce and assemble quickly. The profile forming accuracy is high, the scheme adjustment flexibility is strong, and it can carry different types of load-bearing special-shaped curved metal plates. By arranging the transverse positioning components 4, when the load-bearing special-shaped curved metal plate is inserted into the right-angled triangle area formed between the L plate 41 and the inclined plate 42, the load-bearing special-shaped curved metal plate can be positioned, and different types of load-bearing special-shaped curved metal plates can be positioned, and the utility model has high practicality.
[0034] In some embodiments, in order to enable the longitudinal panel 2 and the transverse panel 3 to be quickly plugged in and to form a hollow grid between the longitudinal panel 2 and the transverse panel 3, a first card slot 21 is also opened on each group of longitudinal panels 2. The first card slot 21 is opened from top to bottom along the upper side of the longitudinal panel 2, and the first card slot 21 does not penetrate the longitudinal panel 2.
[0035] In some embodiments, in order to enable the horizontal panel 3 and the vertical panel 2 to be quickly plugged in and prevent the horizontal panel 3 from being completely inserted into the vertical panel 2, a second card slot 31 is also opened on each group of horizontal panels 3. The second card slot 31 is opened from bottom to top along the bottom of the horizontal panel 3, and the second card slot 31 does not pass through the horizontal panel 3.
[0036] In some embodiments, in order to enable the horizontal panel 3 and the vertical panel 2 to have a higher degree of adaptability when plugged in, the caliber of the second card slot 31 is adapted to the caliber of the first card slot 21, wherein when the second card slot 31 is inserted into the first card slot 21, it is used to position the horizontal panel 3 on the vertical panel 2.
[0037] In some embodiments, more specifically, each two groups of longitudinal panels 2 are arranged parallel to each other, and the first gap formed between each two groups of longitudinal panels 2 is 300-500 mm;
[0038] When every two groups of longitudinal panels 2 are arranged parallel to each other, the stability of the longitudinal panels 2 when in contact with the transverse panels 3 can be improved.
[0039] In some embodiments, more specifically, each two groups of transverse panels 3 are arranged parallel to each other, and the second gap formed between each two groups of transverse panels 3 is 200-400 mm;
[0040] When every two groups of transverse panels 3 are arranged parallel to each other, the stability of the transverse panels 3 when in contact with the longitudinal panels 2 can be improved.
[0041] In some embodiments, the overall structure of the transverse positioning member 4 is further explained. The transverse positioning member 4 includes an L-plate 41, which is detachably arranged on the workbench 1; and an inclined plate 42, which is rotatably arranged on the L-plate 41, and a right-angled triangle area is formed between the inclined plate 42 and the L-plate 41;
[0042] Next, the overall use principle of the lateral positioning member 4 is further explained. When the staff passes the special-shaped curved metal plate through the right-angled triangle area and the inclined plate 42 fits with the L plate 41, it is used to position the special-shaped curved metal plate;
[0043] The right-angled triangle area formed between the L plate 41 and the inclined plate 42 can enhance the stability of the special-shaped curved metal plate during positioning.
[0044] In some embodiments, in order to further improve the stability of the L-plate 41 when adsorbed with the inclined plate 42, a first magnetic sheet is detachably provided on the vertical section of the L-plate 41, and a second magnetic sheet is detachably provided on the free end of the inclined plate 42, wherein the magnetic properties of the first magnetic sheet are opposite to those of the second magnetic sheet.
[0045] In summary, multiple groups of longitudinal panels 2 and multiple groups of transverse panels 3 are arranged to be plugged into each other to form a hollow grid-shaped surface expression area 5, which has a small amount of material, is light, easy to produce and assemble quickly, has high surface forming accuracy, and has strong flexibility in scheme adjustment. It can also carry different types of load-bearing special-shaped curved metal plates. By arranging the transverse positioning components 4, when the load-bearing special-shaped curved metal plate is inserted into the right-angled triangle area formed between the L-plate 41 and the inclined plate 42, the load-bearing special-shaped curved metal plate can be positioned, and different types of load-bearing special-shaped curved metal plates can be positioned, and the practicability is high.
[0046] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A reverse mold for easily producing special-shaped curved metal plates, characterized in that: It includes A workbench (1) having a mounting work surface; A plurality of groups of longitudinal panels (2) are detachably arranged on an installation work surface of the workbench (1), the plurality of groups of longitudinal panels (2) are arranged along the longitudinal direction of the workbench (1), and a first gap is formed between every two longitudinal panels (2); A plurality of groups of transverse panels (3) are detachably arranged on the installation work surface of the workbench (1), the plurality of groups of transverse panels (3) are arranged along the transverse direction of the workbench (1), and a second gap is formed between every two of the transverse panels (3); and A transverse positioning member (4) is detachably arranged on the workbench (1) and is used to position the special-shaped curved metal plate; Wherein, a plurality of groups of the transverse panels (3) are arranged in a direction perpendicular to the longitudinal panel (2) and penetrated into the longitudinal panel (2), and the upper end surfaces of the plurality of groups of the transverse panels (3) and the plurality of groups of the longitudinal panels (2) form a profile expression area (5) for carrying a special-shaped curved metal plate.
2. The reverse mold for easily producing special-shaped curved metal plates according to claim 1, characterized in that: A first card slot (21) is also provided on each set of the longitudinal panels (2), the first card slot (21) being provided from top to bottom along the upper side of the longitudinal panels (2), and the first card slot (21) does not penetrate the longitudinal panels (2).
3. The reverse mold for easily producing special-shaped curved metal plates according to claim 2, characterized in that: A second card slot (31) is also provided on each set of the transverse panels (3), the second card slot (31) being provided from bottom to top along the bottom of the transverse panel (3), and the second card slot (31) does not penetrate the transverse panel (3).
4. The reverse mold for easily producing special-shaped curved metal plates according to claim 3 is characterized in that: The caliber of the second card slot (31) is mutually compatible with the caliber of the first card slot (21), wherein when the second card slot (31) penetrates into the first card slot (21), it is used to position the horizontal panel (3) on the vertical panel (2).
5. The reverse mold for easily producing special-shaped curved metal plates according to claim 1, characterized in that: Every two groups of the longitudinal panels (2) are arranged parallel to each other, and a first gap formed between every two groups of the longitudinal panels (2) is 300-500 mm.
6. The reverse mold for easily producing special-shaped curved metal plates according to claim 1, characterized in that: Every two groups of the transverse panels (3) are arranged parallel to each other, and a second gap formed between every two groups of the transverse panels (3) is 200-400 mm.
7. The reverse mold for easily producing special-shaped curved metal plates according to claim 1, characterized in that: The transverse positioning member (4) comprises An L-plate (41) detachably arranged on the workbench (1); and An inclined plate (42) is rotatably arranged on the L-plate (41), and forms a right-angled triangle area with the L-plate (41); When the special-shaped curved metal plate passes through the right-angled triangle area and the inclined plate (42) fits the L plate (41), it is used to position the special-shaped curved metal plate.
8. The reverse mold for easily producing special-shaped curved metal plates according to claim 7, characterized in that: A first magnetic sheet is detachably arranged on the vertical section of the L-plate (41), and a second magnetic sheet is detachably arranged on the free end of the inclined plate (42), wherein the magnetic properties of the first magnetic sheet are opposite to those of the second magnetic sheet.