Weld joint quality tracing and analyzing system based on identification analysis
By coding throughout the entire process of welds, welding materials, welding machines, etc., and combining identification analysis and big data analysis, the problems of low efficiency and traceability of traditional weld quality detection are solved, and efficient and accurate traceability and analysis of weld quality are achieved.
Patent Information
- Application Number
- CN202420630451.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-29
AI Technical Summary
Traditional weld quality detection methods are inefficient and prone to errors, and lack effective traceability and analysis methods, so they cannot quickly locate and solve problems.
Weld quality traceability and analysis system based on identification resolution is adopted, and welds, weld materials, welders, etc. are encoded, combined with identification resolution, data acquisition and big data analysis, weld quality tracking, traceability and traceability.
It improves the efficiency and accuracy of weld quality inspection, can quickly locate and solve problems, realize effective traceability and analysis of weld quality, and improves the reliability of quality control.
Smart Images
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of weld analysis and traceability, in particular to a weld quality tracing and analysis system based on identification analysis. Background Art
[0002] During the welding process, the quality of the weld is crucial to the safety and reliability of the entire welded structure. However, traditional weld quality inspection methods often rely on manual operations, which are not only inefficient but also prone to errors. At the same time, there is a lack of effective means for tracing and analyzing weld quality, making it impossible to quickly locate and solve problems.
[0003] To this end, we invented a weld quality traceability and analysis system based on identification resolution. Utility Model Content
[0004] In view of the above-mentioned and / or existing problems in the existing weld quality tracing and analysis system based on identification resolution, the present utility model is proposed.
[0005] Therefore, the purpose of the utility model is to provide a weld quality tracing and analysis system based on identification analysis, which can solve the above-mentioned existing problems.
[0006] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:
[0007] The weld quality traceability and analysis system based on identification resolution includes: a task work order module, a job collection module, a welding operation data storage module, an inspection and testing module, a data integration and archiving module and a CPU control center. The task work order module, the job collection module, the welding operation data storage module, the inspection and testing module, and the data integration and archiving module are all connected to the CPU control center in communication.
[0008] As a preferred solution of the weld quality tracing and analysis system based on identification resolution described in the utility model, wherein: the task work order module is communicatively connected to a data storage module, and the data storage module stores ship and segmentation data, steel plate data and weld codes. The weld codes are segmented and partitioned for the constructed equipment, and the steel plate data, welding machine model and weld temperature data are encoded during construction; when subsequent maintenance is required, the area code facilitates timely finding of the maintenance area.
[0009] As a preferred solution of the weld quality tracing and analysis system based on identification resolution described in the utility model, wherein: the operation receiving module is communicatively connected to the information storage module, the information storage module is communicatively connected to the information collection module, and the information collection module is used to collect information about welding materials and welders.
[0010] As a preferred solution of the weld quality tracing and analysis system based on identification resolution described in the utility model, wherein: the welding operation data storage module is communicatively connected to a welding machine information acquisition module, a welding process data acquisition module, an environmental data acquisition module, a GPS positioning module and a clock module.
[0011] As a preferred solution of the weld quality tracing and analysis system based on identification resolution described in the utility model, the inspection and testing module: evaluates the project quality through the uploaded quality inspection data and inspection information; after the evaluation, all data are sorted and archived through the data integration and archiving module for subsequent reference.
[0012] As a preferred solution of the weld quality tracing and analysis system based on identification resolution described in the utility model, wherein: the CPU control center is also electrically connected to a management unit and a weld identification processing unit.
[0013] As a preferred solution of the weld quality traceability and analysis system based on identification resolution described in the utility model, the management unit includes: a wireless communication module, an encryption storage module, an identity management module, and a permission management module, and the wireless communication module, encryption storage module, identity management module, and permission management module are all electrically connected to the CPU control center.
[0014] As a preferred solution of the weld quality tracing and analysis system based on identification resolution described in the utility model, the weld identification processing unit includes an identification design module, an identification printing module and an identification recognition module. A unique identification is designed for the weld under construction, and the identification is covered on the weld through the identification printing module. When maintenance is required, the identification is identified through the identification recognition module to obtain various data during construction.
[0015] As a preferred solution of the weld quality tracing and analysis system based on identification resolution described in the utility model, the identification recognition module includes an image acquisition unit, a preprocessing unit, a feature extraction unit and a recognition unit. The image acquisition unit is used to acquire images of the weld, the preprocessing unit is used to preprocess the image, the feature extraction unit is used to extract features of the identification, and the recognition unit is used to match the extracted features with known features to realize automatic recognition of the identification.
[0016] Compared with existing technologies:
[0017] Use labels to encode the entire process of welds, welding materials, welding machines, etc., perform label resolution and data collection according to the welding business process, use labels to associate data, and combine big data to analyze, track, and warn key quality information. Multiple parties can track and trace the quality of related welds, investigate the causes of quality problems, and improve quality. If problems occur, the technology can be traced to the source and the person responsible can be found. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is the front view of the utility model; DETAILED DESCRIPTION
[0019] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.
[0020] Embodiment 1:
[0021] This utility model provides a weld quality traceability and analysis system based on identification analysis, which has the advantages of easy use and traceability. Figure 1 , including segmenting and partitioning the built equipment, encoding the data of the steel plate, the welding machine model and the weld temperature data during construction, and storing the steel plate data, weld code and ship segment data in the data storage module for later query;
[0022] When maintenance is needed, the data storage module is used to query the segmented data, steel plate data, and weld code of the area and upload them. The CPU control center integrates the database to generate a task work order.
[0023] The welder's information is entered and bound to the task order through the information collection module. The welding material information is also bound to the task order. The welder receives the work order, takes out the materials prepared in the warehouse, and understands the various data indicators based on the notes on the task order.
[0024] When the welder is working, the information of the welding machine used is entered through the welding machine information collection module. At the same time, various data during the use of the welding machine are entered through the welding process data collection module. Various data of the construction environment are detected and identified through the ring data collection module and entered into the system. The position is located through GPS to obtain the timestamp, and the time information and location information of the operation are integrated.
[0025] When the welder finishes the work, he submits the work order and all the data are automatically uploaded. Inspectors will come to check and test, obtain the quality inspection data and inspection information, and evaluate them through the inspection and testing module.
[0026] Embodiment 2:
[0027] This utility model provides a weld quality tracing and analysis system based on identification analysis, please refer to Figure 1 , also includes a wireless communication module, which will upload various data to the cloud;
[0028] Encrypted storage module encrypts all uploaded data to improve data security;
[0029] The identity management module identifies the registered users who browse the cloud data;
[0030] The authority management module restricts the user's access rights based on the information collected by the identity management module, and adjusts the rights according to the position and construction location.
[0031] It also includes a logo design module, a logo printing module and a logo recognition module. A unique logo is designed for the weld under construction, and the logo is covered on the weld through the logo printing module. When maintenance is required, the logo is identified through the logo recognition module to obtain various data during construction.
[0032] The identification recognition module includes an image acquisition unit, a preprocessing unit, a feature extraction unit and a recognition unit. The image acquisition unit is used to acquire images of the weld, the preprocessing unit is used to preprocess the images, the feature extraction unit is used to extract features of the identification, and the recognition unit is used to match the extracted features with known features to achieve automatic identification of the identification.
[0033] When used specifically: the identification design module, identification printing module, identification recognition module, and weld quality analysis module are interconnected through a data bus to achieve data sharing and communication. The identification design module includes an identification style selection unit, a coding rule definition unit, and an identification generation unit. The identification style selection unit is used to select a suitable identification style, the coding rule definition unit is used to define the coding rule of the identification, and the identification generation unit is used to generate a unique identification according to the selected style and coding rule. The identification printing module includes a printing parameter setting unit and a printing execution unit. The printing parameter setting unit is used to set printing parameters, such as printing accuracy, color, etc., and the printing execution unit is used to print the identification on the weld;
[0034] The identification recognition module includes an image acquisition unit, a preprocessing unit, a feature extraction unit and a recognition unit. The image acquisition unit is used to acquire images of the weld, the preprocessing unit is used to preprocess the images, the feature extraction unit is used to extract features of the identification, and the recognition unit is used to match the extracted features with known features to achieve automatic identification of the identification.
[0035] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. The weld quality traceability and analysis system based on identification resolution is characterized by: It includes a task work order module, a job receiving module, a welding operation data storage module, an inspection and testing module, a data integration and archiving module and a CPU control center. The task work order module, the job receiving module, the welding operation data storage module, the inspection and testing module, and the data integration and archiving module are all connected to the CPU control center in communication.
2. The weld quality tracing and analysis system based on identification resolution according to claim 1 is characterized in that: The task work order module is communicatively connected to a data storage module, in which the ship and segmentation data, steel plate data and weld codes are stored. The weld codes are segmented and partitioned for the constructed equipment, and the steel plate data, welding machine model and weld temperature data are encoded during construction. When subsequent maintenance is required, the area code facilitates timely finding of the maintenance area.
3. The weld quality tracing and analysis system based on identification resolution according to claim 2 is characterized in that: The job receiving module is communicatively connected to an information storage module, and the information storage module is communicatively connected to an information collection module, and the information collection module is used to collect information about welding materials and welders.
4. The weld quality tracing and analysis system based on identification resolution according to claim 3 is characterized in that: The welding operation data storage module is communicatively connected with a welding machine information acquisition module, a welding process data acquisition module, an environmental data acquisition module, a GPS positioning module and a clock module.
5. The weld quality tracing and analysis system based on identification resolution according to claim 4 is characterized in that: The inspection and testing module evaluates the project quality through the uploaded quality inspection data and inspection information; after the evaluation, all the data are sorted and archived through the data integration and archiving module for subsequent reference.
6. The weld quality tracing and analysis system based on identification resolution according to claim 5 is characterized in that: The CPU control center is also electrically connected to a management unit and a weld identification processing unit.
7. The weld quality tracing and analysis system based on identification resolution according to claim 6 is characterized in that: The management unit includes: a wireless communication module, an encryption storage module, an identity management module, and a permission management module. The wireless communication module, the encryption storage module, the identity management module, and the permission management module are all electrically connected to the CPU control center.
8. The weld quality tracing and analysis system based on identification resolution according to claim 7 is characterized in that: The weld identification processing unit includes an identification design module, an identification printing module and an identification recognition module. A unique identification is designed for the weld under construction, and the identification is covered on the weld through the identification printing module. When maintenance is required, the identification is identified through the identification recognition module to obtain various data during construction.
9. The weld quality tracing and analysis system based on identification resolution according to claim 8 is characterized in that: The identification recognition module includes an image acquisition unit, a preprocessing unit, a feature extraction unit and a recognition unit. The image acquisition unit is used to acquire images of the weld, the preprocessing unit is used to preprocess the images, the feature extraction unit is used to extract features of the identification, and the recognition unit is used to match the extracted features with known features to achieve automatic identification of the identification.