Novel welding electrode sharpening device

By designing a new grinder for welding electrodes, using the existing bolt tightening machine and air source, the existing grinding tools have solved the complex structure, safety hazards and low efficiency problems, and safe and efficient electrode grinding are achieved, meeting the needs of rapid production beats.

CN222537246UActive Publication Date: 2025-02-28SINO TRUK JINAN POWER CO LTD
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Patent Information

Application Number
CN202420533797.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-19
Publication Date
2025-02-28
Estimated Expiration
2034-03-19

AI Technical Summary

Technical Problem

The existing welding electrode grinding tools have complex structures, high procurement and maintenance costs, and there are safety hazards when used, resulting in low grinding efficiency and unable to meet the needs of rapid production beats.

Method used

A new type of welding electrode grinder is designed, including electrode grinding connectors, blades, blade mounting brackets and connecting screws. The existing bolt tightening machine and air source are used to achieve the grinding of the electrode cap through the rotation of the blade.

Benefits of technology

It realizes safe and convenient electrode grinding, improves grinding efficiency, reduces costs, meets the needs of rapid production beats, and ensures welding strength and appearance quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel welding electrode grinding device which comprises an electrode grinding connector, a blade, a blade installation support and a connecting screw, a stepped hole and a square hole are formed in the electrode grinding connector, one end of the blade is clamped on the blade installation support, the blade installation support is installed in the stepped hole, and the square hole is connected with a bolt tightening machine. The electrode grinding connector is formed through one-time machining and is never damaged; the device is simple in structure, low in machining cost, capable of being used in cooperation with a bolt tightening machine used by a team, safe, convenient and high in grinding efficiency, and spot welding strength and appearance quality are guaranteed; the bolt tightening machine is a necessary tool for all welding workshops, and is simple in structure and convenient to maintain; existing tools and air sources are utilized, and cost is low.
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Description

Technical Field

[0001] The utility model relates to a novel welding electrode grinder, in particular to an electrode grinding connector component, belonging to the technical field of electrical welding. Background Art

[0002] At present, the various sub-assemblies of the truck body and most of the auxiliary parts are connected and fixed by welding technology to form a complete cab structure. Most white cabs are welded using resistance welding tongs. When welding 800-1000 welds, the welding strength and appearance quality will gradually decrease with the number of welds. Therefore, the electrode must be ground every 800-1000 welds. The electrode after grinding is restored to its original size, and this operation is repeated continuously to ensure the welding strength and welding appearance quality of all cabs. At present, when grinding the electrode of the welding tongs, the grinding tool used is a special electrode electric grinder. This grinder has a complex structure, and the purchase price and subsequent maintenance costs are very high, so each workshop is only equipped with one, which is far from meeting the welding requirements under the fast production rhythm. In addition, the use of this grinding tool also has certain risks. Since the electrode electric grinder requires power, the power cord must be connected from a long distance every time the equipment is used. The welding site is mostly made of sheet metal, which can easily scratch the power cord. It is highly dangerous and cumbersome, resulting in low grinding efficiency and seriously affecting the production rhythm. Summary of the invention

[0003] The technical problem to be solved by the utility model is to provide a new welding electrode grinder for the defects of the prior art, which is safe and convenient, ensures the spot welding strength and appearance quality, and improves the grinding efficiency.

[0004] To solve this technical problem, the utility model provides a new welding electrode grinder, including an electrode grinding connector, a blade, a blade mounting bracket, and a connecting screw. The electrode grinding connector is provided with a stepped hole and a square hole inside, one end of the blade is clamped on the blade mounting bracket, the blade mounting bracket is installed in the stepped hole, and the square hole is connected to a bolt tightening machine.

[0005] The end surface of the electrode grinding connector connected to the blade mounting bracket is provided with a through slot having a width equal to the diameter of the stepped hole, and two symmetrical threaded holes are provided on the bottom surface of the through slot for connecting the blade mounting bracket.

[0006] A square groove is provided at the lower end of the electrode grinding connector to facilitate insertion of a wrench for tightening.

[0007] A process hole is provided between the stepped hole and the square hole inside the electrode grinding connector.

[0008] The electrode cap is placed in the internal stepped hole of the electrode grinding connector. The electrode grinding connector assembly is used in conjunction with a bolt tightening machine used on site. When the bolt tightening machine rotates, it drives the electrode grinding connector and the blade and blade mounting bracket thereon. The rotation of the blade realizes the grinding of the electrode cap.

[0009] Beneficial effects: The electrode grinding connector of the utility model is formed in one time and will never be damaged; the processing cost is low, and it can be used in conjunction with the bolt tightening machine used by the team, which is safe and convenient, with high grinding efficiency, ensuring the spot welding strength and appearance quality; the bolt tightening machine is a necessary tool for all welding workshops, with a simple structure and easy maintenance; it uses existing tools and gas sources and has a low cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is an exploded schematic diagram of the components of the utility model;

[0011] Figure 2 This is a schematic diagram of the structure of the electrode grinding connector of the utility model;

[0012] Figure 3 It is a schematic diagram of the overall structure of the utility model;

[0013] Figure 4 It is a cross-sectional schematic diagram of the working state of the utility model.

[0014] In the figure: 1. electrode grinding connector; 2. blade; 3. blade mounting bracket; 4. connecting screw; 5. bolt tightening machine; 6. electrode cap; 11. stepped hole; 12. process hole; 13. square hole; 14. square groove. DETAILED DESCRIPTION

[0015] The utility model is described in detail below in conjunction with the accompanying drawings and embodiments.

[0016] like Figure 1-Figure 4 As shown, the utility model provides a novel welding electrode grinder, including an electrode grinding connector 1, a blade 2, a blade mounting bracket 3, and a connecting screw 4. The electrode grinding connector 1 is provided with a stepped hole 11 and a square hole 13 inside. One end of the blade 2 is clamped on the blade mounting bracket 3, and the blade mounting bracket 3 is installed in the stepped hole 11. The square hole 13 is connected to the bolt tightening machine 5.

[0017] The end surface of the electrode grinding connector 1 connected to the blade mounting bracket 3 is provided with a through groove with a width equal to the diameter of the stepped hole 11, and two symmetrical threaded holes are provided on the bottom surface of the through groove for fixing and connecting the blade mounting bracket 3.

[0018] The lower end of the electrode grinding connector 1 is provided with a square groove 14, which is convenient for a wrench to be inserted and tightened.

[0019] A process hole 12 is provided between the stepped hole 11 and the square hole 13 inside the electrode grinding connector 1; the stepped hole 11 has a larger diameter and is used to install the blade mounting bracket 3, and the process hole 12 has a smaller diameter and the lower end is a square hole 13 for connecting the bolt tightening machine 5.

[0020] The electrode cap 6 that needs to be ground is placed in the internal stepped hole 11 of the electrode grinding connector 1. The electrode grinding connector assembly is used in conjunction with the bolt tightening machine 5 used on site. When the bolt tightening machine 5 rotates, it drives the electrode grinding connector 1 and the blade 2 and the blade mounting bracket 3 thereon. The rotation of the blade 2 realizes the grinding of the electrode cap 6. Each workstation of each shift on site is equipped with a bolt tightening machine 5, and the electrode grinding connector 1 assembly can be directly exchanged with the grinding sheet when in use.

[0021] The utility model utilizes compressed air (or battery) as a power source, utilizes existing tools and gas sources, is low in cost, safe in use, convenient and quick in price, and can be equipped with one or more sets per shift, which greatly improves the electrode grinding efficiency, meets the use requirements of each shift, and improves the welding quality.

[0022] The electrode grinding connector of the utility model is formed in one process, has a simple structure and low processing cost, and can be used in conjunction with the bolt tightening machine used by the team. The bolt tightening machine is a necessary tool for all welding workshops, has a simple structure, is easy to maintain, has high grinding efficiency, and ensures the spot welding strength and appearance quality.

[0023] The above embodiments of the present invention are merely illustrative and not exclusive, and all modifications within the scope of the present invention or equivalent to the scope of the present invention are encompassed by the present invention.

Claims

1. A new type of welding electrode grinder, characterized by: The invention comprises an electrode grinding connector (1), a blade (2), a blade mounting bracket (3), and a connecting screw (4); a stepped hole (11) and a square hole (13) are provided inside the electrode grinding connector (1); one end of the blade (2) is clamped on the blade mounting bracket (3); the blade mounting bracket (3) is mounted in the stepped hole (11); and the square hole (13) is connected to a bolt tightening machine (5).

2. The new welding electrode grinder according to claim 1 is characterized in that: A through groove having a width equal to the diameter of the stepped hole (11) is formed on the end surface of the electrode grinding connector (1) connected to the blade mounting bracket (3), and two symmetrical threaded holes are formed on the bottom surface of the through groove for connecting the blade mounting bracket (3).

3. The new welding electrode grinder according to claim 1 is characterized in that: The lower end of the electrode grinding connector (1) is provided with a square groove (14) to facilitate insertion of a wrench for tightening.

4. The new welding electrode grinder according to claim 1 is characterized in that: A process hole (12) is provided between the stepped hole (11) and the square hole (13) inside the electrode grinding connector (1).

5. The novel welding electrode grinder according to any one of claims 1 to 4, characterized in that: The electrode cap (6) is placed in the internal stepped hole (11) of the electrode grinding connector (1). The electrode grinding connector assembly is used in conjunction with a bolt tightening machine (5) used on site. When the bolt tightening machine (5) rotates, it drives the electrode grinding connector (1) and the blade (2) and blade mounting bracket (3) thereon. The rotation of the blade (2) realizes the grinding of the electrode cap (6).