Pipeline glazing rotating mechanism
By designing the pipe glaze rotary mechanism, the automatic transfer of toilets is achieved by using a six-axis robot and an electric rotary table, the problems of inconvenient operation and inefficiency of pipeline glaze technology in toilet production are solved, and the production efficiency and automation are improved.
Patent Information
- Application Number
- CN202421176360.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-27
AI Technical Summary
In toilet production, the pipe glazing process requires frequent loading and unloading and transfer, which is inconvenient to operate and inefficient.
A pipe glazing rotary mechanism is designed, including a six-axis robot, a rotating workbench and a support rod. Through the cooperation of the six-axis robot and an electric rotary table, the toilet can be automatically transferred and switched.
It realizes parallel process flow, improves production efficiency, reduces manual intervention, shortens production cycles, and reduces equipment investment and production costs.
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Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of toilet production, and in particular relates to a pipeline glazing rotating mechanism. Background Art
[0002] In toilet production, pipe glazing is a common process step. Its main purpose is to improve the anti-fouling ability of the toilet. The process of pipe glazing is as follows: 1. Preparation: Pre-treat the surface of the pipe, such as rust removal and removal of surface dirt. 2. Spray primer: Spray a layer of primer on the surface of the pipe to provide a basic protective layer. 3. Glazing: Use special glaze to evenly apply glaze to the surface of the pipe by spraying or painting. Glaze is a highly polished ceramic powder that can adhere tightly to the surface of the pipe; 4. Cleaning: After glazing, the surface of the pipe needs to be carefully cleaned to ensure that no excess glaze remains.
[0003] At present, in the pipe glazing in toilet production, after a layer of primer is sprayed on the pipe surface, the toilet is removed from the primer spraying station and then transferred to the glazing system. The toilet is loaded onto the toilet mounting seat in the glazing system through a loading mechanism for pipe glazing. After the pipe is glazed, the toilet is removed through a unloading mechanism and transferred to the conveyor line for transportation to the next cleaning process. The toilet production with such a process requires frequent loading and unloading of the toilet as well as transfer and transportation of the toilet, which is not very convenient to operate and has relatively low efficiency. Utility Model Content
[0004] In order to make up for the deficiencies of the prior art, the utility model provides a pipeline glazing rotating mechanism.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A pipe glazing rotating mechanism comprises a six-axis robot, a rotating worktable and a support rod, wherein a connecting pipe is installed on the mechanical arm of the six-axis robot; the top of the rotating worktable is fixedly connected to the rotating disk on the electric turntable, and the fixed end of the electric turntable is fixed to the bottom of the connecting pipe; the support rod is arranged at equal distances and penetrates the rotating worktable, and the support rod is used to support the toilet;
[0007] The six-axis robot cooperates with the electric turntable to drive the rotating workbench, the support rod and the toilet on the support rod to rotate, so as to transfer the toilet.
[0008] Preferably, a mounting base is provided at the bottom of the six-axis robot for mounting and supporting the six-axis robot, and the mounting base is installed on the bottom surface of the production workshop.
[0009] Preferably, a workstation A and a workstation B for placing a toilet are respectively formed on the support rod and located on both sides of the rotating workbench.
[0010] Since there are two workstations, two toilets can be operated at the same time. The toilet is taken out from the primer spraying workstation and placed at workstation A. The toilet after pipe glazing is placed at workstation B. The electric turntable moves to place the toilet taken out from the primer spraying workstation in the pipe glazing system, and then the toilet after pipe glazing placed at workstation B is transferred and placed on the conveyor line and transported to the cleaning process.
[0011] Preferably, the support rod is a hollow structure with a hollow hole, which can reduce the overall weight of the support rod, enhance its stability, improve the supporting capacity of the support rod, and better support heavy objects such as toilets.
[0012] Compared with the prior art, the technical effects and advantages of the utility model are:
[0013] The pipeline glazing rotating mechanism is equipped with two workstations, which can operate two toilets at the same time, realizing the parallel process flow and improving production efficiency. Through the action of the electric turntable, the toilet after spraying primer is placed on the workstation A, and the glazed toilet in the pipeline glazing system is placed at the workstation B. The workstations can be switched, the glazed toilet can be removed, and the toilet to be glazed at the workstation A can be placed in the pipeline glazing system. In addition, the glazed toilet in the pipeline glazing system can be transferred and placed on the conveyor line with the cooperation of the electric turntable and the six-axis robot to prepare for the cleaning process, realizing automated process control and improving the continuity and efficiency of the production line.
[0014] Through the action of the six-axis robot and the electric turntable, the toilet can be automatically transferred, which greatly improves the automation level of the production line and reduces manual intervention. Due to the rapid rotation of the robot and the turntable, the efficiency of toilet transfer can be greatly improved, the production cycle can be shortened, and production efficiency can be improved. By using a six-axis robot and an electric turntable to replace traditional loading and unloading mechanisms, equipment investment can be reduced and production costs can be reduced. By arranging the support rods at equal distances and running through the rotating workbench, the positions of the two toilets can be easily switched, and the operation is simple and convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the utility model.
[0016] In the figure: 1. Six-axis robot; 2. Robotic arm; 3. Connecting pipe; 4. Rotating worktable; 5. Electric turntable; 6. Support rod; 7. Workstation A; 8. Workstation B; 9. Mounting seat; 10. Hollow hole. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] The following is combined with Figure 1 To further explain this application in detail,
[0019] The embodiment of the present application discloses a pipe glazing rotating mechanism, comprising a six-axis robot 1, a rotating table 4 and a support rod 6, wherein a connecting pipe 3 is installed on the mechanical arm 2 of the six-axis robot 1; the top of the rotating table 4 is fixedly connected to a rotating disk on an electric turntable 5, and the fixed end of the electric turntable 5 is fixed to the bottom of the connecting pipe 3; the support rod 6 is arranged with a plurality of equal distances and runs through the rotating table 4, and the support rod 6 is used to support the toilet;
[0020] The six-axis robot 1 cooperates with the electric turntable 5 to drive the rotary table 4, the support rod 6 and the toilet on the support rod 6 to rotate, thereby transferring the toilet.
[0021] The support rods 6 on both sides of the rotating workbench 4 are used to support two toilets respectively. The positions of the two toilets can be switched by the six-axis robot 1 in cooperation with the electric turntable 5. In the manufacturing process of the toilet, the six-axis robot 1 in cooperation with the electric turntable 5 can remove the toilet after a layer of primer is sprayed on the surface of the pipe and transfer it to the pipe glazing process, and remove the toilet in the pipe glazing process and transfer it to the conveyor line to the next cleaning process. The six-axis robot 1 and the electric turntable 5 replace the traditional loading and unloading mechanisms, making the transfer and transportation of the toilet simple, convenient and fast.
[0022] Through the action of the six-axis robot 1 and the electric turntable 5, the automatic transfer of the toilet can be realized, which greatly improves the automation degree of the production line and reduces manual intervention. Due to the rapid rotation of the robot and the turntable, the efficiency of toilet transfer can be greatly improved, the production cycle can be shortened, and the production efficiency can be improved. Through the arrangement of the support rods 6 at equal distances and running through the rotating workbench 4, the positions of the two toilets can be easily switched, and the operation is simple and convenient. By using the six-axis robot 1 and the electric turntable 5 to replace the traditional loading mechanism and unloading mechanism, the equipment investment can be reduced and the production cost can be reduced.
[0023] A mounting seat 9 is provided at the bottom of the six-axis robot 1 for mounting and supporting the six-axis robot 1 . The mounting seat 9 is installed on the bottom surface of the production workshop.
[0024] Preferably, a workstation A7 and a workstation B8 for placing a toilet are respectively formed on the support rod 6 and located on both sides of the rotating workbench 4.
[0025] Since there are two workstations, two toilets can be operated at the same time. The toilet is taken out from the primer spraying workstation and placed at workstation A7. The toilet after pipe glazing is placed at workstation B8. The electric turntable 5 moves to place the toilet taken out from the primer spraying workstation in the pipe glazing system, and then the toilet after pipe glazing placed at workstation B8 is transferred and placed on the conveyor line and transported to the cleaning process.
[0026] By setting up two workstations, two toilets can be operated at the same time. The toilet taken out from the primer spraying station is placed at station A7, and the toilet that has been glazed is placed at station B8, thereby realizing parallel process flow and improving production efficiency. Through the action of the electric turntable 5, the toilet after primer spraying is placed in the pipe glazing system for the next process, and at the same time, the glazed toilet placed at station B8 is transferred and placed on the conveyor line to prepare for the cleaning process, thereby realizing automated process control and improving the continuity and efficiency of the production line. The automated transfer and transportation process reduces manual intervention and operation, reduces labor costs, and improves the efficiency of the production line.
[0027] The support rod 6 is a hollow structure with a hollow hole 10, which can reduce the overall weight of the support rod 6, enhance its stability, improve the supporting capacity of the support rod 6, and better support heavy objects such as a toilet.
[0028] The pipeline glazing rotating mechanism drives the rotating table 4, the support rod 6 and the toilet on the support rod 6 to rotate through the action of the six-axis robot 1 in cooperation with the electric turntable 5, so as to transfer the toilet. Specifically, a connecting pipe 3 is installed on the mechanical arm 2 of the six-axis robot 1, and the fixed end of the electric turntable 5 is fixed to the bottom of the connecting pipe 3. When the six-axis robot 1 moves in cooperation with the electric turntable 5, the electric turntable 5 drives the rotating table 4, the support rod 6 and the toilet on the support rod 6 to rotate together, thereby realizing the transfer of the toilet.
[0029] Through the action of the six-axis robot 1 and the electric turntable 5, the automatic transfer of the toilet can be realized, which greatly improves the automation degree of the production line and reduces manual intervention. Due to the rapid rotation of the robot and the turntable, the efficiency of toilet transfer can be greatly improved, the production cycle can be shortened, and the production efficiency can be improved. By using the six-axis robot 1 and the electric turntable 5 to replace the traditional loading and unloading mechanisms, the equipment investment can be reduced and the production cost can be reduced. By arranging the support rods 6 at equal distances and running through the rotating workbench 4, the positions of the two toilets can be easily switched, and the operation is simple and convenient.
[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A pipeline glazing rotating mechanism, characterized in that: The invention comprises a six-axis robot (1), a rotating worktable (4) and a support rod (6); a connecting pipe (3) is installed on the mechanical arm (2) of the six-axis robot (1); the top of the rotating worktable (4) is fixedly connected to the rotating disk on the electric turntable (5); the fixed end of the electric turntable (5) is fixed to the bottom of the connecting pipe (3); a plurality of support rods (6) are arranged at equal distances and penetrate the rotating worktable (4); the support rods (6) are used to support the toilet; The six-axis robot (1) cooperates with the electric turntable (5) to drive the rotary worktable (4), the support rod (6) and the toilet on the support rod (6) to rotate, thereby transferring the toilet.
2. A pipeline glazing rotating mechanism according to claim 1, characterized in that: A mounting seat (9) is provided at the bottom of the six-axis robot (1).
3. The pipeline glazing rotating mechanism according to claim 1, characterized in that: A workstation A (7) and a workstation B (8) for placing a toilet are respectively formed on the support rod (6) and located on both sides of the rotating workbench (4).
4. The pipeline glazing rotating mechanism according to claim 1, characterized in that: The support rod (6) is a hollow structure with a hollow hole (10).