Air suspension structure for new energy automobile

By designing adjustable installation components and embedded ring sliding bead system in the air suspension structure of new energy vehicles, the problems of loose connections and short service life of air suspension structure components in the prior art are solved, and a longer service life and more uniform stress are achieved.

CN222538617UActive Publication Date: 2025-02-28HANGZHOU JIANGXIN HYDRAULIC TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420574532.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2025-02-28
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

After long-term use of the existing air suspension structure, the wear of the bolts causes loosening of the component connection and reduced service life. This problem is more prominent in the application of new energy vehicles.

Method used

An air suspension structure for new energy vehicles is designed. By setting up installation components on the mounting frame, including adjustment sleeve, barrier plate, gasket and fastening bolts, the plug-in between the adjustment sleeve and barrier plate can be detached. The thickness of the adjustment sleeve can be adjusted according to the width of the pneumatic rod and the main beam, ensuring that the pneumatic rod and the main beam are on the same horizontal plane, and friction is reduced by inserting rings and sliding beads.

Benefits of technology

It effectively avoids direct contact between the through-fitting rod and the mounting frame, reduces friction, extends the service life of the through-fitting rod, ensures uniform stress on the pneumatic rod and the main beam during rotation, and avoids misalignment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222538617U_ABST
    Figure CN222538617U_ABST
Patent Text Reader

Abstract

The utility model discloses an air suspension structure for a new energy automobile, and belongs to the field of air suspension structures. Comprising a mounting frame, mounting holes are symmetrically formed in the mounting frame, a pneumatic rod and a main beam are mounted at the two mounting holes correspondingly, a bearing plate is horizontally fixed to the end, away from the mounting frame, of the main beam, an air spring is mounted at the top of the bearing plate, a mounting disc is mounted at the top of the air spring, and an axle is mounted at the joint of the main beam and the bearing plate in a penetrating mode; a hinge seat protrudes from the top of the bearing plate, the end, away from the mounting frame, of the pneumatic rod is hinged to the hinge seat, a protruding plate protrudes from the end, facing the mounting frame, of the pneumatic rod, and a mounting assembly is mounted at the mounting hole. The air suspension structure for the new energy automobile has the beneficial effect that the air suspension structure for the new energy automobile is provided. In the working process, direct contact between the penetrating rod and the mounting frame can be avoided as much as possible by penetrating the adjusting sleeve into the mounting hole, and the situations that the penetrating rod is seriously damaged and the like can be avoided as much as possible in the rotating process.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the field of air suspension structures, and more specifically, to an air suspension structure for new energy vehicles. Background Art

[0002] New energy vehicles refer to vehicles that use unconventional vehicle fuels as a power source (or use conventional vehicle fuels and adopt new vehicle-mounted power devices), integrate advanced technologies in vehicle power control and drive, and form vehicles with advanced technical principles, new technologies, and new structures. Today's cars are all equipped with suspension structures. Suspension is the general term for all force-transmitting connection devices between the frame and the axle, axle or wheel of the car. The main function of suspension is to transmit all forces and moments acting between the wheel and the body, such as supporting force, braking force and driving force, and to mitigate the impact load transmitted to the body by uneven roads, attenuate the vibration caused by this, ensure the comfort of the passengers, and reduce the dynamic load of the cargo and the vehicle itself.

[0003] In the existing air suspension structure, after the two adjustment sliders are fixed with bolts and nuts, there is a line contact between the adjustment sliders and the bolts. After long-term use, the circular surface of the bolts will be worn, causing the connection between the components to become loose, and the service life of each component will be reduced. Therefore, an air suspension structure for new energy vehicles is needed to assist in solving this problem. Utility Model Content

[0004] The content of this application is used to introduce concepts in a brief form, which will be described in detail in the detailed implementation section below. The content of this application is not intended to identify the key features or essential features of the technical solution claimed for protection, nor is it intended to limit the scope of the technical solution claimed for protection.

[0005] In order to solve the technical problems mentioned in the above background technology part, some embodiments of the present application provide an air suspension structure for new energy vehicles, including: a mounting frame, the mounting frame is symmetrically provided with mounting holes, and pneumatic rods and main beams are respectively installed at the two mounting holes, a receiving plate is horizontally fixed to the end of the main beam away from the mounting frame, an air spring is installed at the top of the receiving plate, and a mounting plate is installed at the top of the air spring, an axle is passed through and installed at the connection between the main beam and the receiving plate, a hinge seat is protruding from the top of the receiving plate, one end of the pneumatic rod away from the mounting frame is hingedly installed on the hinge seat, and a protruding plate is protruding from one end of the pneumatic rod toward the mounting frame, and an installation component for assisting the positioning and installation of the pneumatic rod and the main beam is installed at the mounting hole.

[0006] Furthermore, the mounting assembly includes a penetration rod installed in the mounting hole, and the penetration rod is provided with an adjustment sleeve, a blocking plate, a gasket and a fastening bolt in sequence from the inside to the outside. The adjustment sleeve and the blocking plate are sleeved and installed on the penetration rod, the gasket is truncated cone-shaped, and the penetration rod is threadedly matched with the fastening bolt.

[0007] Furthermore, an embedding groove is vertically opened on one side of the adjustment sleeve facing the blocking plate, and the blocking plate is plugged and installed in the embedding groove.

[0008] Furthermore, the cross-sections of the embedding groove and the blocking plate are T-shaped, and the length of the blocking plate is greater than the overall length of the adjustment sleeve.

[0009] Furthermore, a ball is embedded and installed on one side of the adjustment sleeve away from the embedding groove, and a plurality of balls are provided.

[0010] Furthermore, a plurality of the balls are arranged in a circular array with the center of the adjusting sleeve as the center, and the balls are attached to the side of the protruding plate.

[0011] Furthermore, both the protruding plate and the main beam are provided with embedding holes, an embedding ring is embedded and installed at the embedding hole, and a penetration hole for the penetration of the penetration rod is provided at the center of the embedding ring.

[0012] Furthermore, a sliding bead is embedded and installed on the inner side of the penetration hole, and a plurality of the sliding beads are provided, and the plurality of the sliding beads are arranged in a circular array at the center of the penetration hole.

[0013] The beneficial effects of the present application are as follows: an air suspension structure for new energy vehicles is provided, and through the mounting assembly arranged at the mounting frame, the direct contact between the through-hole and the mounting frame can be avoided as much as possible during the working process, and the serious damage to the through-hole can be avoided as much as possible during the rotation process. Through the plug-in and detachable design between the adjusting sleeve and the blocking plate, the thickness of the adjusting sleeve can be adjusted according to the overall width of the pneumatic rod and the main beam, so as to ensure that the pneumatic rod and the main beam can be on the same horizontal plane in the subsequent working process, and the uneven force and dislocation during the rotation process can be avoided as much as possible;

[0014] By installing an embedded ring at the protruding plate and the main beam, the embedded ring installed on the penetration rod, and the cooperation between the sliding beads arranged on the inner edge of the embedded ring, the friction between the penetration rod, the pneumatic rod and the main beam can be reduced during the rotation of the pneumatic rod and the main beam, thereby avoiding damage to the penetration rod as much as possible. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings constituting a part of this application are used to provide a further understanding of this application, so that other features, purposes and advantages of this application become more obvious. The illustrative embodiment drawings and their descriptions of this application are used to explain this application and do not constitute an improper limitation on this application.

[0016] In addition, throughout the drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic and that the components and elements are not necessarily drawn to scale.

[0017] In the attached picture:

[0018] Figure 1 is an overall schematic diagram according to an embodiment of the present application;

[0019] Figure 2 According to the embodiment of the present application Figure 1 A schematic diagram of the enlarged structure at A in the middle;

[0020] Figure 3 According to the embodiment of the present application Figure 1 A schematic diagram of the enlarged structure at B in the middle;

[0021] Figure 4 It is a schematic diagram of the structure of the adjustment sleeve according to an embodiment of the present application.

[0022] Reference numerals:

[0023] 1. Mounting frame; 2. Pneumatic rod; 21. Protruding plate; 211. Embedded hole; 22. Embedded ring; 221. Sliding bead; 3. Main beam; 4. Supporting plate; 41. Articulated seat; 5. Axle; 6. Air spring; 61. Mounting plate; 7. Mounting assembly; 8. Adjusting sleeve; 81. Ball; 82. Embedded groove; 9. Through rod; 10. Blocking plate; 11. Gasket; 12. Fastening bolts. DETAILED DESCRIPTION

[0024] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments set forth herein. On the contrary, these embodiments are provided to provide a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not intended to limit the scope of protection of the present disclosure.

[0025] It should also be noted that, for ease of description, only the parts related to the invention are shown in the drawings. In the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other.

[0026] It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.

[0027] It should be noted that the modifications of "one" and "plurality" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, it should be understood as "one or more".

[0028] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0029] This specific implementation is an air suspension structure for new energy vehicles, such as Figure 1 , Figure 2 and Figure 3 As shown, the air suspension structure for new energy vehicles includes: a mounting frame 1, the mounting frame 1 is symmetrically provided with mounting holes, a pneumatic rod 2 and a main beam 3 are respectively installed at the two mounting holes, a receiving plate 4 is horizontally fixed to the end of the main beam 3 away from the mounting frame 1, an air spring 6 is installed at the top of the receiving plate 4, a mounting plate 61 is installed at the top of the air spring 6, an axle 5 is installed at the connection between the main beam 3 and the receiving plate 4, a hinge seat 41 is protrudingly provided at the top of the receiving plate 4, one end of the pneumatic rod 2 away from the mounting frame 1 is hingedly installed on the hinge seat 41, and a protruding plate 21 is protrudingly provided at one end of the pneumatic rod 2 toward the mounting frame 1.

[0030] The above-mentioned mounting hole is equipped with an mounting assembly 7 for assisting the pneumatic rod 2 and the main beam 3 in positioning and mounting. The mounting assembly 7 includes a penetration rod 9 which is installed through the mounting hole. The penetration rod 9 is provided with an adjusting sleeve 8, a blocking plate 10, a gasket 11 and a fastening bolt 12 from the inside to the outside. The adjusting sleeve 8 and the blocking plate 10 are sleeved on the penetration rod 9. The gasket 11 is truncated cone-shaped. The penetration rod 9 is threadedly matched with the fastening bolt 12. By inserting the adjusting sleeve 8 through the mounting hole, direct contact between the penetration rod 9 and the mounting frame 1 can be avoided as much as possible, and serious damage to the penetration rod 9 can be avoided as much as possible during rotation.

[0031] The protruding plate 21 and the main beam 3 are both provided with an embedding hole 211, an embedding ring 22 is embedded and installed at the embedding hole 211, a penetration hole for the penetration rod 9 to penetrate is provided at the center of the embedding ring 22, and a sliding bead 221 is embedded and installed on the inner side of the penetration hole. There are a plurality of sliding beads 221, and the plurality of sliding beads 221 are arranged in a circular array in the center of the penetration hole.

[0032] By installing an embedded ring 22 at the protruding plate 21 and the main beam 3, the embedded ring 22 is installed on the penetration rod 9, and the sliding beads 221 set on the inner edge of the embedded ring 22, the friction between the penetration rod 9 and the pneumatic rod 2 and the main beam 3 can be reduced during the rotation of the pneumatic rod 2 and the main beam 3, thereby avoiding damage to the penetration rod 9 as much as possible.

[0033] Reference Figure 1 , Figure 2 and Figure 4 As shown, an embedding groove 82 is vertically opened on the side of the adjustment sleeve 8 facing the blocking plate 10, and the blocking plate 10 is inserted and installed in the embedding groove 82. The cross-sections of the embedding groove 82 and the blocking plate 10 are T-shaped. The length of the blocking plate 10 is greater than the overall length of the adjustment sleeve 8. Through the detachable design of the blocking plate 10 and the adjustment sleeve 8, the adjustment sleeve 8 of corresponding thickness can be replaced according to the overall thickness of the protruding plate 21 and the main beam 3 in subsequent work, thereby ensuring that the pneumatic rod 2 and the main beam 3 can be on the same horizontal plane in the subsequent work process, and trying to avoid uneven force and dislocation during rotation.

[0034] A ball 81 is embedded and installed on one side of the adjustment sleeve 8 away from the embedding groove 82. A plurality of ball 81 are provided. By providing the plurality of ball 81, the overall friction between the pneumatic rod 2 and the main beam 3 can be reduced during operation.

[0035] Working principle:

[0036] During installation, the pneumatic rod 2 and the main beam 3 are installed at the corresponding mounting holes, the through-rod 9 is through-rod installed at the mounting hole, and the corresponding thickness adjustment sleeve 8 is installed, the blocking plate 10 is plugged and installed at the corresponding embedding groove 82, the adjusting sleeve 8 is through-rod installed on the through-rod 9, and the adjusting sleeve 8 is located at the mounting hole, the embedding ring 22 is inserted into the sliding bead 221 of the protruding plate 21, and the pneumatic rod 2 and the main beam 3 are through-rod installed on the through-rod 9, the blocking plate 10 is sleeved on the blocking plate 10 to assist in tightening the blocking plate 10, and the fastening bolt 12 is threadedly installed on the through-rod 9, thereby completing the overall fastening of the pneumatic rod 2 and the main beam 3, and the end of the pneumatic rod 2 away from the mounting frame 1 is installed on the articulated seat 41 through a pin shaft, thereby completing the overall connection between the pneumatic rod 2 and the main beam 3, and during operation, the mounting plate 61 is installed at the corresponding position. During operation, the suspension buffering of the new energy vehicle is realized through the pneumatic rod 2 and the main beam 3.

[0037] The above descriptions are only some preferred embodiments of the present disclosure and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by a specific combination of the above-mentioned technical features, but should also cover other technical solutions formed by any combination of the above-mentioned technical features or their equivalent features without departing from the above-mentioned inventive concept. For example, the above-mentioned features are replaced with the technical features with similar functions disclosed in the embodiments of the present disclosure (but not limited to) and the technical solutions formed.

Claims

1. An air suspension structure for a new energy vehicle, comprising: The mounting frame (1) is characterized in that mounting holes are symmetrically provided on the mounting frame (1), and a pneumatic rod (2) and a main beam (3) are respectively installed at the two mounting holes; a receiving plate (4) is horizontally fixed to the end of the main beam (3) away from the mounting frame (1); an air spring (6) is installed at the top of the receiving plate (4); a mounting plate (61) is installed at the top of the air spring (6); an axle (5) is installed through the connection between the main beam (3) and the receiving plate (4); a hinge seat (41) is protrudingly provided at the top of the receiving plate (4); an end of the pneumatic rod (2) away from the mounting frame (1) is hingedly installed on the hinge seat (41); a protruding plate (21) is protrudingly provided at one end of the pneumatic rod (2) toward the mounting frame (1); and a mounting assembly (7) for assisting the positioning and installation of the pneumatic rod (2) and the main beam (3) is installed at the mounting hole.

2. The air suspension structure for new energy vehicles according to claim 1, characterized in that: The mounting assembly (7) comprises a penetration rod (9) which is penetrated and installed at the mounting hole. The penetration rod (9) is provided with an adjustment sleeve (8), a blocking plate (10), a gasket (11) and a fastening bolt (12) in sequence from the inside to the outside. The adjustment sleeve (8) and the blocking plate (10) are sleeved and installed on the penetration rod (9). The gasket (11) is in a truncated cone shape. The penetration rod (9) and the fastening bolt (12) are threadedly matched.

3. The air suspension structure for new energy vehicles according to claim 2, characterized in that: An embedding groove (82) is vertically opened on one side of the adjustment sleeve (8) facing the blocking plate (10), and the blocking plate (10) is inserted and installed in the embedding groove (82).

4. The air suspension structure for new energy vehicles according to claim 3 is characterized in that: The cross-sections of the embedding groove (82) and the blocking plate (10) are T-shaped, and the length of the blocking plate (10) is greater than the overall length of the adjustment sleeve (8).

5. The air suspension structure for new energy vehicles according to claim 3, characterized in that: A ball (81) is embedded and installed on one side of the adjustment sleeve (8) away from the embedding groove (82), and a plurality of balls (81) are provided.

6. The air suspension structure for new energy vehicles according to claim 5, characterized in that: A plurality of the balls (81) are arranged in a circular array with the center of the adjusting sleeve (8) as the center, and the balls (81) are attached to the side of the protruding plate (21).

7. The air suspension structure for new energy vehicles according to claim 1, characterized in that: The protruding plate (21) and the main beam (3) are both provided with an embedding hole (211), an embedding ring (22) is embedded and installed at the embedding hole (211), and a penetration hole for the penetration of a penetration rod (9) is provided at the center of the embedding ring (22).

8. The air suspension structure for new energy vehicles according to claim 7, characterized in that: A sliding bead (221) is embedded and installed on the inner side of the penetration hole. A plurality of the sliding beads (221) are provided. The plurality of sliding beads (221) are arranged in a circular array at the center of the penetration hole.