Powder packing machine for automatic production line of soil remediation agent
By designing an automated powder baler, the existing powder balers have solved the problems of low efficiency and high production costs, and automated packaging and transportation have been realized, improving work efficiency and reducing costs.
Patent Information
- Application Number
- CN202421323380.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The existing powder balers are inefficient and require a lot of manpower and material resources, resulting in high production costs.
A powder baler for automatic production line of soil remediator was designed, using automated feeding devices, hot pressing devices, electronic scales and material pushing components to realize automated packaging and transportation.
The automation of powder packaging has been realized, the work efficiency has been improved, manpower and material investment has been reduced, and production costs have been reduced.
Smart Images

Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of powder balers and relates to a powder baler for an automatic production line of a soil repair agent. Background Art
[0002] Soil remediation agent is a substance used to repair contaminated soil, mainly including deep oxidants for organic pollutants, zero-valent iron remediation agents for organochlorine pollutants, heavy metal-contaminated farmland soil remediation agents, high-concentration heavy metal-contaminated soil remediation agents, etc. Soil remediation agents can regulate the unbalanced soil nutrient system, promote effective nutrient supply, repair contaminated soil, and passivate heavy metal ions. In order to facilitate the use of soil remediation agents, soil remediation agents are mostly processed into powder structures, so powder balers are needed to pack and package the soil remediation agents one by one.
[0003] The powder baler is a device used to package powder materials, which can perform quantitative, filling and error adjustment functions. The device mainly uses pneumatic structure, uses cylinder feeding, and the pressure at the outlet is adjustable, without pollution. However, the existing powder balers can usually only fill and seal one woven bag, and operators need to manually place and operate it, which is not only inefficient, but also requires a lot of manpower and material resources, increasing production costs. Utility Model Content
[0004] The purpose of the utility model is to provide a powder baler for an automatic production line of soil remediation agents in view of the above-mentioned problems, comprising a main body, a control box is fixedly installed on one side of the top of the main body, a support frame is fixedly installed on the inner wall of the control box, a reeling mechanism is fixedly installed on the support frame, a feeding device is fixedly installed on the main body, a discharge pipe is connected to the bottom of the feeding device in a through-type manner, a pressure ring is sleeved on the outside of the discharge pipe, a hot pressing device is installed below the discharge pipe and in the main body for transmission, a hidden groove is provided below the hot pressing device and in the main body, a pushing assembly is fixedly installed in the hidden groove, the pusher assembly is fittedly connected to the top end face of the electronic scale at the bottom, one side of the electronic scale is fixedly connected to the bottom outer wall of the main body, and a conveyor belt is installed for transmission below the electronic scale.
[0005] In the above-mentioned powder baler for the automatic production line of soil remediation agent, the feeding device is composed of a discharge pipe, a feeding funnel, a stirring device and a control valve, wherein the feeding funnel is fixedly installed on the top of the main body, and a stirring device is fixedly installed inside the feeding funnel.
[0006] In the above-mentioned powder baler for the automatic production line of soil remediation agent, the bottom of the feed hopper is connected to the discharge pipe through pipeline transmission, and a control valve is fixedly installed on the pipeline.
[0007] In the above-mentioned powder baler for the automatic production line of soil remediation agent, the discharge pipe is a hollow tube structure made of stainless steel, and the bottom of the discharge pipe is installed directly above the hot pressing device, wherein a closing mechanism is fixedly installed on the inner side of the discharge pipe and on the main body.
[0008] In the above-mentioned powder baler for the automatic production line of soil remediation agent, the unwinding mechanism consists of an unwinding roller and a plurality of guide rollers, wherein the unwinding roller is transmission-mounted on a support frame, and a plurality of guide rollers are arranged below the unwinding roller.
[0009] In the above-mentioned powder baler for an automatic production line of soil remediation agent, the hot pressing device is composed of a main telescopic pump, a secondary telescopic pump, a first slide plate, a second slide plate, a third slide plate, a first hot cutting plate and a second hot cutting plate, wherein the main telescopic pump and the secondary telescopic pump are both fixedly installed inside the main body.
[0010] In the above-mentioned powder baler for the automatic production line of soil remediation agent, the pump rod of the main telescopic pump is fixedly connected to the back of the No. 1 slide, a first hot cutting plate is fixedly connected to the inner wall of the other side of the No. 1 slide, and both sides of the No. 1 slide are respectively slidably placed on the pump rod of the auxiliary telescopic pump.
[0011] In the above-mentioned powder baler for the automatic production line of soil remediation agent, the top end of the pump rod of the auxiliary telescopic pump is fixedly connected with a No. 3 slide plate, the No. 3 slide plate is slidably connected with the second hot cutting plate through a sliding rod, and the second hot cutting plate is fixedly mounted on the inner wall of the No. 2 slide plate.
[0012] In the above-mentioned powder baler for the automatic production line of soil remediation agent, a spring is sleeved on the pump rod between the inner walls of the second slide and the third slide, and a cutter is placed inside the second hot cutting plate, and the two sides of the cutter are fixedly connected to the pump rod of the auxiliary telescopic pump through a fixing block.
[0013] In the above-mentioned powder baler for the automatic production line of soil remediation agent, the pushing assembly consists of an air pump and a pushing plate, wherein the air pump is fixedly installed in the hidden groove, and the driving end is fixedly connected to the pushing plate, and the bottom of the pushing plate is fittedly connected to the electronic scale.
[0014] Compared with the existing technology, the advantages of the utility model are:
[0015] The utility model has a control box fixedly installed on the top of the main body, wherein a support frame is fixedly installed on one side of the control box, and a reeling mechanism is placed on the support frame for transmission, so that the plastic film is placed and reeled for use. At the same time, a feeding device is arranged at the top of the main body and on one side of the control box, so that the soil remediation feed is put in and transported for use. A discharge pipe is connected to the bottom of the feed hopper through a pipeline, and a closing mechanism is arranged on the inner side of the discharge pipe, so that the plastic film can be sleeved on the outside of the discharge pipe, and the closing mechanism is used to press and form a complete cylindrical structure. At the same time, a hot pressing device is used to press the opening of the plastic film, and the discharge pipe is used to transport the soil remediation agent into the plastic film. At the same time, an electronic scale can be used for real-time weighing. When the infusion is completed, the pushing assembly can be used to push the powder bag to the conveyor belt, so that not only the powder packaging process can be continuously carried out, but also the powder bag can be transported by the conveyor belt, which further improves the work efficiency and reduces the production cost.
[0016] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0018] Figure 2 It is a side view of the utility model as a whole.
[0019] Figure 3 It is a schematic diagram of the installation of the pusher assembly of the utility model.
[0020] Figure 4 It is a schematic diagram of the overall structure of the hot pressing device of the utility model.
[0021] Figure 5 It is a front view of the second hot cutting plate of the utility model.
[0022] In the figure: 1. main body; 2. control box; 3. support frame; 4. unwinding mechanism; 41. unwinding roller; 42. guide roller; 5. feeding device; 51. discharge pipe; 501. pressure ring; 52. feeding funnel; 53. stirring device; 54. control valve; 6. hot pressing device; 61. main telescopic pump; 62. auxiliary telescopic pump; 63. slide plate No. 1; 64. slide plate No. 2; 65. slide plate No. 3; 66. first hot cutting plate; 67. second hot cutting plate; 607. cutting knife; 68. slide bar; 69. spring; 7. hidden groove; 8. pushing assembly; 81. air pump; 82. pushing plate; 9. electronic scale; 10. conveyor belt; 11. closing mechanism; 12. fixing block. DETAILED DESCRIPTION
[0023] The utility model is further described below in conjunction with the accompanying drawings.
[0024] like Figure 1-5 As shown, a powder baler for an automatic production line of soil remediation agents comprises a main body 1, a control box 2 is fixedly mounted on one side of the top of the main body 1, a support frame 3 is fixedly mounted on the inner wall of the control box 2, a reeling mechanism 4 is fixedly mounted on the support frame 3, a feeding device 5 is fixedly mounted on the main body 1, a discharge pipe 51 is through-connected at the bottom of the feeding device 5, a pressure ring 501 is sleeved on the outside of the discharge pipe 51, a hot pressing device 6 is installed and driven inside the main body 1 below the discharge pipe 51, a hidden groove 7 is provided below the hot pressing device 6 and inside the main body 1, a pushing assembly 8 is fixedly mounted in the hidden groove 7, the pushing assembly 8 is fittedly connected to the top end face of an electronic scale 9 at its bottom, one side of the electronic scale 9 is fixedly connected to the bottom outer wall of the main body 1, and a conveyor belt 10 is installed and driven below the electronic scale 9.
[0025] In this embodiment, a control box 2 is provided on one side of the top of the main body 1, so as to facilitate control and transmission drive of the overall device. At the same time, a support frame 3 is fixedly installed on the inner wall of one side of the control box 2, so as to facilitate maintaining the installation stability of the support frame 3. A reeling mechanism 4 is transmission-installed on the top of the support frame 3, so as to facilitate stable support of the reeling mechanism 4. At the same time, a feeding device 5 is fixedly installed on the main body 1, and a discharge pipe 51 is transmission-connected at the bottom of the feeding device 5, so that the soil remediation agent can be transported and used through the discharge pipe 51. A hot pressing device 6 is provided below the discharge pipe 51, and a closing mechanism 11 is installed on the inner side of the discharge pipe 51, so that the plastic film can form a complete cylindrical structure and be sleeved on the outside of the discharge pipe 51. At this time, the discharge pipe 51 can be used to pour soil remediation agent into the plastic film bag, and the hot pressing device 6 can be used to seal it. An electronic scale 9 and a pushing assembly 8 are provided at the bottom of the hot pressing device 6. The pushing assembly 8 can be further used to push the powder bag to the conveyor belt 10 for transportation, which is more practical and convenient.
[0026] Combination Figure 1 , Figure 2 As shown, the feeding device 5 is composed of a discharge pipe 51, a feeding funnel 52, a stirring device 53 and a control valve 54, wherein the feeding funnel 52 is fixedly installed on the top of the main body 1, and the stirring device 53 is fixedly installed inside the feeding funnel 52.
[0027] In this embodiment, a feeding funnel 52 is fixedly installed on the top of the main body 1, and a stirring device 53 is installed in the feeding funnel 52, so that the soil remediation agent in the feeding funnel 52 can be stirred and transported for use.
[0028] Combination Figure 2 As shown, the bottom of the feed hopper 52 is connected to the discharge pipe 51 through a pipeline, and a control valve 54 is fixedly installed on the pipeline.
[0029] In this embodiment, the bottom of the feed hopper 52 is connected with a discharge pipe 51, so that the soil remediation agent can be transported and used conveniently, and a control valve 54 is fixedly installed on the pipeline, so that the amount of the transported raw materials can be controlled.
[0030] Combination Figure 2 As shown, the discharge pipe 51 is a hollow tube structure made of stainless steel, and the bottom of the discharge pipe 51 is installed directly above the hot pressing device 6, wherein a closing mechanism 11 is fixedly installed on the inner side of the discharge pipe 51 and located on the main body 1.
[0031] In this embodiment, a closing mechanism 11 is fixedly installed on the inner side of the discharge pipe 51 and on the main body 1, so that the plastic film outside the discharge pipe 51 can be compressed and closed by the closing mechanism 11 and further processed into a plastic bag structure.
[0032] Combination Figure 1 , Figure 2 As shown, the unwinding mechanism 4 is composed of an unwinding roller 41 and a plurality of guide rollers 42 , wherein the unwinding roller 41 is transmission-mounted on the support frame 3 , and a plurality of guide rollers 42 are arranged below the unwinding roller 41 .
[0033] In this embodiment, by driving and installing the unwinding roller 41 on the support frame 3, not only can the unwinding roller 41 be stably supported, but the plastic film can also be unwound. A plurality of guide rollers 42 are arranged under the unwinding roller 41, so that the plastic film can be tightened and fixed.
[0034] Combination Figure 5 As shown, the hot pressing device 6 is composed of a main telescopic pump 61, a secondary telescopic pump 62, a first slide 63, a second slide 64, a third slide 65, a first hot cutting plate 66 and a second hot cutting plate 67, wherein the main telescopic pump 61 and the secondary telescopic pump 62 are both fixedly installed inside the main body 1.
[0035] In this embodiment, the main telescopic pump 61 and the auxiliary telescopic pump 62 are fixedly installed inside the main body 1, which is convenient for maintaining the installation stability of the main telescopic pump 61 and the auxiliary telescopic pump 62, and are connected in the control box 2 through signal line transmission, so the control box 2 can be used for drive control.
[0036] Combination Figure 5As shown, the pump rod of the main telescopic pump 61 is fixedly connected to the back of the No. 1 slide 63, a first hot cutting plate 66 is fixedly connected to the inner wall of the other side of the No. 1 slide 63, and both sides of the No. 1 slide 63 are slidably placed on the pump rod of the auxiliary telescopic pump 62.
[0037] In this embodiment, the pump rod of the main telescopic pump 61 is fixedly connected to the back of the No. 1 slide 63, and the first hot cutting plate 66 is fixedly connected to the inner wall on the other side of the No. 1 slide 63, and the two sides of the No. 1 slide 63 are respectively slidably placed on the pump rod of the auxiliary telescopic pump 62, so that the main telescopic pump 61 can be used to drive the No. 1 slide 63 to perform telescopic movement.
[0038] Combination Figure 5 As shown, the top end of the pump rod of the auxiliary telescopic pump 62 is fixedly connected with a No. 3 slide plate 65, and the No. 3 slide plate 65 is slidably connected with a second hot cutting plate 67 through a sliding rod 68, and the second hot cutting plate 67 is fixedly mounted on the inner wall of the No. 2 slide plate 64.
[0039] In this embodiment, a No. 3 slide plate 65 is fixedly connected to the top of the pump rod of the auxiliary telescopic pump 62, and a second hot cutting plate 67 is slidably connected to the No. 3 slide plate 65 through a sliding rod 68, and the second hot cutting plate 67 is fixedly installed on the inner wall of the No. 2 slide plate 64, so that the auxiliary telescopic pump 62 can be used to drive the No. 2 slide plate 64 and the No. 3 slide plate 65 to perform telescopic movement.
[0040] Combination Figure 5 As shown, a spring 69 is sleeved on the pump rod between the inner walls of the second slide plate 64 and the third slide plate 65, and a cutter 607 is placed inside the second hot cutting plate 67. Both sides of the cutter 607 are fixedly connected to the pump rod of the auxiliary telescopic pump 62 through a fixing block 12.
[0041] In this embodiment, a cutter 607 is placed inside the second hot cutting plate 67, wherein both sides of the cutter 607 are fixedly connected to the pump rod of the auxiliary telescopic pump 62 through a fixing block 12, so that the cutter 607 can move toward the first hot cutting plate 66 to seal and close the plastic film bag.
[0042] Combination Figure 1 , Figure 2 and Figure 3 As shown, the pushing assembly 8 is composed of an air pump 81 and a pushing plate 82, wherein the air pump 81 is fixedly installed in the hidden groove 7, and the driving end is fixedly connected to the pushing plate 82, and the bottom of the pushing plate 82 is fitted and connected to the electronic scale 9.
[0043] In this embodiment, the air pump 81 is fixedly installed in the hidden groove 7, and the driving end is fixedly connected to the push plate 82, and the bottom of the push plate 82 is fitted and connected to the electronic scale 9, so that the air pump 81 can be used to drive the push plate 82 to perform telescopic movement on the electronic scale 9, further pushing the plastic powder bag to roll onto the conveyor belt 10.
[0044] The working principle of the utility model is:
[0045] When the utility model is used, the main body 1 is transported to the processing bottom end, and the plastic film is placed on the unwinding roller 41, and the other end of the plastic film is passed through the guide roller 42 and sleeved on the outside of the discharge pipe 51, and the pressure ring 501 is used to press and form a cylindrical shape, and the closing mechanism 11 is used to close and seal. At the same time, the top of the discharge pipe 51 is connected to the bottom of the feed funnel 52 in a through-type manner, so that the soil repair agent can be transported into the plastic film bag through the discharge pipe 51, and a hot pressing device 6 is provided at the bottom of the discharge pipe 51, so that the first hot cutting plate 66 can be used to cut the soil repair agent into the plastic film bag. The plastic film bag is hot-pressed with the second hot cutting plate 67, and an electronic scale 9 is arranged below the hot pressing device 6, so that the soil remediation agent can be transported into the plastic film bag, and the electronic scale 9 is used for real-time measurement and weighing to complete the packaging of the soil remediation agent, and a pushing assembly 8 is arranged on one side of the electronic scale 9, which is convenient for using the air pump 81 to push the pushing plate 82 to perform telescopic movement, push the powder bag to the conveyor belt 10, and further use the conveyor belt 10 to transport it to the collection box. This is not only convenient to operate, but also can reduce the operating steps of the operator and speed up the work efficiency.
[0046] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways without departing from the spirit of the present invention.
[0047] Although this article uses more terms such as 1, main body; 2, control box; 3, support frame; 4, unwinding mechanism; 41, unwinding roller; 42, guide roller; 5, feeding device; 51, discharge pipe; 501, pressure ring; 52, feeding funnel; 53, stirring device; 54, control valve; 6, hot pressing device; 61, main telescopic pump; 62, auxiliary telescopic pump; 63, No. 1 slide plate; 64, No. 2 slide plate; 65, No. 3 slide plate; 66, first hot cutting plate; 67, second hot cutting plate; 607, cutter; 68, slide bar; 69, spring; 7, hidden groove; 8, pusher assembly; 81, air pump; 82, pusher plate; 9, electronic scale; 10, conveyor belt; 11, closing mechanism; 12, fixed block, etc., it does not exclude the possibility of using other terms. The use of these terms is only for more convenient description and explanation of the essence of the utility model. It is contrary to the spirit of the utility model to interpret them as any additional restrictions.
Claims
1. A powder packaging machine for an automatic production line of soil remediation agent, comprising a main body (1), characterized in that: A control box (2) is fixedly installed on one side of the top of the main body (1), a support frame (3) is fixedly installed on the inner wall of the control box (2), a reeling mechanism (4) is fixedly installed on the support frame (3), a feeding device (5) is fixedly installed on the main body (1), a discharge pipe (51) is connected to the bottom of the feeding device (5), a pressure ring (501) is sleeved on the outside of the discharge pipe (51), a hot pressing device (6) is installed below the discharge pipe (51) and located inside the main body (1), a hidden groove (7) is provided below the hot pressing device (6) and located inside the main body (1), a pusher assembly (8) is fixedly installed in the hidden groove (7), the pusher assembly (8) is fitted on the top end face of the electronic scale (9) at the bottom, one side of the electronic scale (9) is fixedly connected to the bottom outer wall of the main body (1), and a conveyor belt (10) is installed at the bottom of the electronic scale (9).
2. The powder packaging machine for the automatic production line of soil remediation agent according to claim 1, characterized in that: The feeding device (5) is composed of a discharge pipe (51), a feeding funnel (52), a stirring device (53) and a control valve (54), wherein the feeding funnel (52) is fixedly installed on the top of the main body (1), and the stirring device (53) is fixedly installed inside the feeding funnel (52).
3. The powder packaging machine for the automatic production line of soil remediation agent according to claim 2, characterized in that: The bottom of the feed hopper (52) is connected to the discharge pipe (51) via a pipeline, and a control valve (54) is fixedly installed on the pipeline.
4. The powder packaging machine for the automatic production line of soil remediation agent according to claim 3, characterized in that: The discharge pipe (51) is a hollow tube structure made of stainless steel, and the bottom of the discharge pipe (51) is installed directly above the hot pressing device (6), wherein a closing mechanism (11) is fixedly installed on the inner side of the discharge pipe (51) and located on the main body (1).
5. The powder packaging machine for the automatic production line of soil remediation agent according to claim 4, characterized in that: The unwinding mechanism (4) is composed of an unwinding roller (41) and a plurality of guide rollers (42), wherein the unwinding roller (41) is transmission-mounted on a support frame (3), and a plurality of guide rollers (42) are arranged below the unwinding roller (41).
6. The powder packaging machine for the automatic production line of soil remediation agent according to claim 5, characterized in that: The hot pressing device (6) is composed of a main telescopic pump (61), a secondary telescopic pump (62), a first slide plate (63), a second slide plate (64), a third slide plate (65), a first hot cutting plate (66) and a second hot cutting plate (67), wherein the main telescopic pump (61) and the secondary telescopic pump (62) are both fixedly installed inside the main body (1).
7. The powder packaging machine for the automatic production line of soil remediation agent according to claim 6, characterized in that: The pump rod of the main telescopic pump (61) is fixedly connected to the back of the No. 1 slide plate (63), and a first hot cutting plate (66) is fixedly connected to the inner wall of the other side of the No. 1 slide plate (63), and the two sides of the No. 1 slide plate (63) are respectively slidably placed on the pump rod of the auxiliary telescopic pump (62).
8. The powder packaging machine for the automatic production line of soil remediation agent according to claim 7, characterized in that: The top end of the pump rod of the auxiliary telescopic pump (62) is fixedly connected to a third slide plate (65), and the third slide plate (65) is slidably connected to a second hot cutting plate (67) via a sliding rod (68), and the second hot cutting plate (67) is fixedly mounted on the inner wall of the second slide plate (64).
9. The powder packaging machine for the automatic production line of soil remediation agent according to claim 8, characterized in that: A spring (69) is sleeved on the pump rod between the inner walls of the second slide plate (64) and the third slide plate (65), and a cutter (607) is placed inside the second hot cutting plate (67). Both sides of the cutter (607) are fixedly connected to the pump rod of the auxiliary telescopic pump (62) through fixing blocks (12).
10. The powder packaging machine for the automatic production line of soil remediation agent according to claim 9, characterized in that: The pusher assembly (8) is composed of an air pump (81) and a push plate (82), wherein the air pump (81) is fixedly installed in the hidden groove (7), and the driving end is fixedly connected to the push plate (82), and the bottom of the push plate (82) is closely connected to the electronic scale (9).