Distributing and assembling production line and processing system

Abstract

The utility model provides a material distributing and assembling production line and a processing system. The material distributing and assembling production line comprises a feeding line; a plastic package assembly; the feeding end of the conveying assembly is lower than the discharging end of the feeding line; the material distributing assembly comprises a guide plate, a sliding table, a support and a module, the module is arranged on the support, the sliding table is slidably connected to the module, the guide plate is connected to the sliding table so as to be in lap joint with or separated from the discharging end of the feeding line, and the guide plate is obliquely arranged; assembling the components; and a blanking line. According to the plastic packaging machine, the materials input by the feeding line are distributed through the material distributing assembly, when plastic packaging is needed, the material distributing assembly can convey the materials into the assembling assembly through the plastic packaging assembly, and when plastic packaging is not needed, the material distributing assembly can directly input the materials into the assembling assembly through the conveying assembly. Compared with a conventional device, the device has the remarkable advantages of being small in occupied space, convenient to adjust, high in transportation efficiency, low in manufacturing cost, reasonable in layout and the like.

Description

Technical Field

[0001] The utility model relates to the technical field of production lines, in particular to a material separation and assembly production line and a processing system. Background Art

[0002] In modern manufacturing, the processing of products often involves multiple processes and different production lines. These production lines may need to adapt to the characteristics of different products. For example, some electronic components or semiconductor products need to be plastic-sealed during the packaging process to protect the internal circuit from the external environment, while other products may not require this step. Due to the diversity of product types and the ever-changing production needs, production lines need to be frequently adjusted and converted to adapt to different production tasks.

[0003] The existing production line adjustment method usually requires shutdown and technicians to switch between multiple production lines. This process is not only time-consuming and labor-intensive, but may also lead to a decrease in production efficiency. At the same time, since multiple spare production lines require additional space and there may be material waste during the switching process, this leads to low utilization of production space and difficulties in material management.

[0004] In addition, due to the frequent switching of production lines, the management of production plans has become more complicated. The adjustment and optimization of production plans need to take into account the time and cost of production line switching and the possible impact on production progress. All of these put forward higher requirements for the production management of enterprises. Summary of the invention

[0005] Therefore, the technical problem to be solved by the utility model is to overcome the problem that it is difficult to realize material separation in the production line of the prior art, and to provide a material separation assembly production line and a processing system.

[0006] In order to solve the above technical problems, the utility model provides a material separation assembly production line, which includes:

[0007] A feeding line; a plastic sealing component, the plastic sealing component is arranged on one side of the discharge end of the feeding line; a transmission component, the transmission component is arranged on one side of the discharge end of the feeding line and is spaced apart from the plastic sealing component, and in the height direction of the material distribution assembly production line, the feeding end of the transmission component is arranged lower than the discharge end of the feeding line; a material distribution component, the material distribution component is arranged at the discharge end of the feeding line and is arranged between the feeding end of the plastic sealing component and the feeding end of the transmission component, which includes a guide plate, a slide, a bracket and a module , the module is arranged on the bracket, the slide is slidably connected to the module, the guide plate is connected to the slide to overlap / detach from the discharge end of the feed line, the guide plate is arranged in the same direction as the feed line, and in the extension direction of the guide plate, it is inclined from the discharge end of the feed line toward the feed end of the transmission component; assembly component, the discharge end of the plastic packaging component and the discharge end of the transmission component are respectively connected to the feed end of the assembly component; unloading line, the unloading line is arranged on one side of the discharge end of the assembly component.

[0008] In one embodiment of the present invention, the plastic packaging assembly includes a first loading plate and at least one plastic packaging machine, the first loading plate is connected to the feeding line, and at least one plastic packaging machine is arranged on the extension path of the first loading plate.

[0009] In one embodiment of the present invention, the assembly component includes at least one processing table, and the first loading plate and the processing table are spaced apart from each other in the height direction of the material distribution assembly production line.

[0010] In one embodiment of the utility model, the assembly component also includes a component storage mechanism, which is arranged on one side of the processing table, and includes a material box and a plurality of baffles. The material boxes are arranged in sequence along the transmission direction of the first loading plate, and a plurality of baffles are arranged inside the material box to divide the material box into a plurality of storage spaces.

[0011] In one embodiment of the present invention, the transmission component includes a second loading plate, and the second loading plate is connected to the material dividing component.

[0012] In one embodiment of the present invention, the transmission component further includes a transfer plate, a feed end of the transfer plate is connected to a discharge end of the second loading plate, and the discharge end of the transfer plate is connected to the assembly component.

[0013] In one embodiment of the utility model, it also includes a box loading component, the discharge end of the box loading component is arranged close to the discharge end of the assembly component, the box loading component includes a box transport line, a buffer table and a carton opener, the discharge end of the assembly component and the discharge end of the box transport line are respectively connected to the buffer table, and the carton opener is arranged on the transmission path of the box transport line.

[0014] In one embodiment of the utility model, at least one detector is provided on the cache table, and a switch is provided inside the box transport line, and the switch is connected to the detector.

[0015] In one embodiment of the present invention, it also includes a control system, and the feeding line, the plastic packaging component, the material distribution component, the transmission component, the assembly component and the unloading line are respectively connected to the control system.

[0016] The utility model also provides a processing system, which comprises at least one of the above-mentioned material separation and assembly production lines.

[0017] The above technical solution of the utility model has the following advantages compared with the prior art:

[0018] The material-dividing assembly production line and processing system described in the utility model divides the materials input from the feed line through the material-dividing component. When plastic sealing is required, the material-dividing component can transmit the materials to the assembly component through the plastic sealing component. When plastic sealing is not required, the material-dividing component can directly input the materials into the assembly component through the transmission component. This structural design enables the production line to have different functions, and the function switching is flexible and convenient. Compared with conventional settings, the present application has significant advantages such as small space occupation, easy adjustment, high transportation efficiency, low preparation cost and reasonable layout, and has broad application prospects in this industry. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to make the content of the utility model more clearly understood, the utility model is further described in detail below based on specific embodiments of the utility model in combination with the accompanying drawings.

[0020] Figure 1 It is a three-dimensional structural schematic diagram of a material separation and assembly production line in a preferred embodiment of the utility model;

[0021] Figure 2 yes Figure 1 The three-dimensional structural diagram of the feeding line, plastic sealing component, transmission component and material dividing component in the material dividing assembly production line shown;

[0022] Figure 3 yes Figure 2 Enlarged schematic diagram at point A in the middle.

[0023] Explanation of the reference numerals in the specification: 100, feeding line; 200, plastic packaging component; 210, first loading plate; 220, plastic packaging machine; 300, material dividing component; 310, guide plate; 320, slide; 330, module; 340, bracket; 400, transmission component; 410, second loading plate; 420, transfer plate; 500, assembly component; 510, processing table; 520, component storage mechanism; 521, material box; 522, baffle; 600, box body loading component; 610, carton opener; 620, box body transportation line; 630, buffer table; 700, unloading line. DETAILED DESCRIPTION

[0024] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0025] Embodiment 1

[0026] See also Figure 1 As shown, this embodiment provides a material distribution assembly production line, which includes: a feed line 100; a plastic packaging component 200, the plastic packaging component 200 is arranged on one side of the discharge end of the feed line 100; a transmission component 400, the transmission component 400 is arranged on one side of the discharge end of the feed line 100, and is spaced apart from the plastic packaging component 200. In the height direction of this material distribution assembly production line, the feed end of the transmission component 400 is arranged lower than the discharge end of the feed line 100; a material distribution component 300, the material distribution component 300 is arranged at the discharge end of the feed line 100, and is arranged between the feed end of the plastic packaging component 200 and the feed end of the transmission component 400, which includes a guide plate 310, a slide table 320, a support A frame 340 and a module 330, wherein the module 330 is arranged on the bracket 340, the slide 320 is slidably connected to the module 330, and the guide plate 310 is connected to the slide 320 to overlap / detach from the discharge end of the feed line 100, and the guide plate 310 is arranged in the same direction as the feed line 100, and in the extension direction of the guide plate 310, it is inclined from the discharge end of the feed line 100 toward the feed end of the transmission component 400; an assembly component 500, wherein the discharge end of the plastic packaging component 200 and the discharge end of the transmission component 400 are respectively connected to the feed end of the assembly component 500; a discharge line 700, wherein the discharge line 700 is arranged on one side of the discharge end of the assembly component 500.

[0027] The material dividing assembly production line and processing system described in the utility model divides the materials input from the feed line 100 through the material dividing component 300. When plastic sealing is required, the material dividing component 300 can transmit the materials to the assembly component 500 through the plastic sealing component 200. When plastic sealing is not required, the material dividing component 300 can directly input the materials into the assembly component 500 through the transmission component 400. This structural design enables the production line to have different functions, and the function switching is flexible and convenient. Compared with conventional settings, the present application has significant advantages such as small space occupation, easy adjustment, high transportation efficiency, low preparation cost and reasonable layout, and has broad application prospects in this industry.

[0028] See also Figure 1 As shown, the feeding line 100 in this embodiment is used to load the components to be assembled, the plastic sealing component 200 is used to perform plastic sealing processing and transmission on the components that need to be plastic sealed, the transmission component 400 is used to directly transmit the components that do not need to be plastic sealed, the dividing component 300 is used to divide and transmit the components so that the corresponding components can flow into the corresponding components, the assembly component 500 is used to assemble the components, and the unloading line 700 is the product output end of this production line.

[0029] See also Figure 2 As shown, the feed line 100 in this embodiment is preferably a transmission belt, and the plastic packaging assembly 200 includes a first loading plate 210 and at least one plastic packaging machine 220, the first loading plate 210 is connected to the feed line 100, and at least one plastic packaging machine 220 is arranged on the extension path of the first loading plate 210. Among them, the input end of the first loading plate 210 abuts against the lower surface of the feed line 100, and it is used to receive the material output by the feed line 100. Further, in this embodiment, a plastic packaging machine 220 is provided, and the utility model does not specifically limit the specific number and setting position of the plastic packaging machine 220.

[0030] See also Figure 1 and Figure 2As shown, the transmission component 400 includes a second loading plate 410, the second loading plate 410 docks the material distribution component 300, and the upper surface of the second loading plate 410 is lower than the feed line 100, so that when the material distribution component 300 is docked, the component can slide toward the second loading plate 410 under the action of gravity, so as to improve the transmission efficiency. Further, the transmission component 400 also includes a transfer plate 420, the feed end of the transfer plate 420 is connected to the discharge end of the second loading plate 410, and the discharge end of the transfer plate 420 is connected to the assembly component 500. In this embodiment, the first loading plate 210 is parallel to the second loading plate 410, the guide plate 310 is parallel to the transfer plate 420, and the guide plate 310 and the transfer plate 420 are both perpendicular to the first loading plate 210 / the second loading plate 410. Through this reasonable layout, the occupied space can be minimized. Specifically, the transfer plate 420 in this embodiment is used to dock the transmission component 400 and the assembly component 500 .

[0031] See also Figures 1 to 3 As shown, in this embodiment, the bracket 340 is supported on the installation plane, which is used to support and fix the guide plate 310, the module 330 is preferably a slide rail set on the top surface of the bracket 340, and the slide 320 is configured as a "U"-shaped element, which includes a bottom surface and two side surfaces respectively connected to the bottom surface, wherein the bottom surface is slidably connected to the module 330, and the two side surfaces extend from the edge of the bottom surface toward the direction away from the module 330, and the guide plate 310 is connected between the two side walls through a connecting member. Further, the connecting member in this embodiment is preferably a bolt, and in other embodiments, the connecting member can also be configured as other elements with a connecting and fixing function, and the utility model does not make specific restrictions on this. In this embodiment, the slide 320 itself is configured as a conveyor belt that can transfer materials toward the transmission component 400, and its inclined structure can also improve the transmission efficiency of the material. In order to reduce costs, the guide plate 310 can also be configured as a common plate in actual use, and the material transmission can be achieved only by the height difference between the feed line 100 and the second loading plate 410.

[0032] See also Figure 1As shown, the assembly component 500 includes at least one processing table 510, and the first loading plate 210 and the processing table 510 are arranged at intervals along the height direction of the material assembly production line. Further, the assembly component 500 also includes a component storage mechanism 520, which is arranged on one side of the processing table 510, and includes a material box 521 and a plurality of baffles 522. The material box 521 is arranged in sequence along the transmission direction of the first loading plate 210, and a plurality of baffles 522 are arranged inside the material box 521 to divide the material box 521 into a plurality of storage spaces. In this embodiment, the first loading plate 210 can continuously transfer the plastic-sealed components to the bottom of the processing table 510, and at the same time, another component to be assembled can enter the material box 521 through other loading equipment. At this time, the operator can assemble and process the components at the corresponding processing table 510, and can also place the assembled components on the first loading plate 210 and continue to transfer them backward. Furthermore, the multiple baffles 522 in this embodiment can divide the material box 521 into different areas, so that the material box 521 can store different types of components.

[0033] See also Figure 1 As shown, the material distribution and assembly production line also includes a box loading component 600, the discharge end of the box loading component 600 is arranged close to the discharge end of the assembly component 500, the box loading component 600 includes a box transport line 620, a buffer table 630 and a carton opener 610, the discharge end of the assembly component 500 and the discharge end of the box transport line 620 are respectively connected to the buffer table 630, and the carton opener 610 is arranged on the transmission path of the box transport line 620. In this embodiment, the box loading assembly 600 can transport the packaging box along the box transport line 620 toward the cache table 630 through the carton opener 610. The cache table 630 is arranged on one side of the processing table 510 and is located at the end of the first loading plate 210. During the actual processing, the staff located at the end of the first loading plate 210 can package the components that have been assembled at the previous workstation, and unload the packaged components through the unloading line 700, thereby completing a complete assembly process. Specifically, at least one detector is provided on the cache table 630, and a switch is provided inside the box transport line 620. The switch is connected to the detector. When there are too many boxes to be packaged on the cache table 630, the detector can transmit this signal to the switch, and control the box transport line 620 and the carton opener 610 to stop operating through the switch. After the number of boxes on the cache table 630 decreases, the detector can control the box transport line 620 and the carton opener 610 to operate normally through the switch.

[0034] The present embodiment also includes a control system. The feeding line 100, the plastic packaging component 200, the material distribution component 300, the transmission component 400, the assembly component 500 and the unloading line 700 are respectively connected to the control system. In the actual operation process, the operator can adjust the above structures in real time through the control system, thereby improving the flexibility of the production line. The control system can also be preset to improve the degree of automation of the production line.

[0035] Embodiment 2

[0036] This embodiment provides a processing system, which includes at least one material separation assembly production line described in the first embodiment.

[0037] In summary, the material dividing assembly production line and processing system described in the utility model divides the materials input from the feed line 100 through the material dividing component 300. When plastic sealing is required, the material dividing component 300 can transmit the materials to the assembly component 500 through the plastic sealing component 200. When plastic sealing is not required, the material dividing component 300 can directly input the materials into the assembly component 500 through the transmission component 400. This structural design enables the production line to have different functions, and the function switching is flexible and convenient. Compared with conventional settings, the present application has significant advantages such as small space occupation, easy adjustment, high transportation efficiency, low preparation cost and reasonable layout, and has broad application prospects in this industry.

[0038] Obviously, the above embodiments are merely examples for the purpose of clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the scope of protection of the invention of the utility model.

Claims

1. A material separation assembly production line, characterized in that: include: Feeding line; A plastic sealing component, the plastic sealing component is arranged on one side of the discharge end of the feed line; A transmission component, the transmission component is arranged at one side of the discharge end of the feed line and is spaced apart from the plastic packaging component. In the height direction of the material distribution assembly production line, the feed end of the transmission component is arranged lower than the discharge end of the feed line; A material distribution component, the material distribution component is arranged at the discharge end of the feed line, and is arranged between the feed end of the plastic packaging component and the feed end of the transmission component, and comprises a guide plate, a slide, a bracket and a module, the module is arranged on the bracket, the slide is slidably connected to the module, the guide plate is connected to the slide to overlap / detach from the discharge end of the feed line, the guide plate is arranged in the same direction as the feed line, and in the extension direction of the guide plate, it is inclined from the discharge end of the feed line toward the feed end of the transmission component; Assembling components, the discharge end of the plastic sealing component and the discharge end of the transmission component are respectively connected to the feed end of the assembly component; A material discharge line is arranged at one side of the discharge end of the assembly component.

2. The material separation assembly production line according to claim 1 is characterized in that: The plastic packaging assembly includes a first loading plate and at least one plastic packaging machine. The first loading plate is connected to the feeding line, and at least one plastic packaging machine is arranged on an extension path of the first loading plate.

3. The material separation assembly production line according to claim 2 is characterized in that: The assembly component includes at least one processing table, and the first loading plate and the processing table are spaced apart in the height direction of the material distribution assembly production line.

4. The material separation assembly production line according to claim 3 is characterized in that: The assembly component also includes a component storage mechanism, which is arranged on one side of the processing table, and includes a material box and a plurality of baffles. The material boxes are arranged in sequence along the transmission direction of the first loading plate, and the plurality of baffles are arranged inside the material box to divide the material box into a plurality of storage spaces.

5. The material separation assembly production line according to claim 1 is characterized in that: The transmission component includes a second loading plate, and the second loading plate is connected to the material separation component.

6. The material separation assembly production line according to claim 5 is characterized in that: The transmission component also includes a transfer plate, a feed end of the transfer plate is connected to a discharge end of the second loading plate, and the discharge end of the transfer plate is connected to the assembly component.

7. The material separation assembly production line according to claim 1 is characterized in that: It also includes a box loading component, the discharge end of the box loading component is arranged close to the discharge end of the assembly component, the box loading component includes a box transport line, a buffer table and a carton opener, the discharge end of the assembly component and the discharge end of the box transport line are respectively connected to the buffer table, and the carton opener is arranged on the transmission path of the box transport line.

8. The material separation assembly production line according to claim 7 is characterized in that: At least one detector is disposed on the buffering table, and a switch is disposed inside the box transport line, and the switch is connected to the detector.

9. The material separation assembly production line according to claim 1, characterized in that: It also includes a control system, and the feeding line, the plastic packaging component, the material distribution component, the transmission component, the assembly component and the unloading line are respectively connected to the control system.

10. A processing system, characterized in that: It comprises at least one material-dividing assembly production line as described in any one of claims 1 to 9.

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