Die steel stress relief annealing device
By designing a mold steel stress annealing device including a support frame, a transmission roller and a landing gear, the movement and processing of the mold steel is achieved by using wire ropes, and the efficiency limitations caused by a single inlet and outlet design in the prior art are solved, and efficient operation of loading and unloading the mold steel simultaneously is achieved.
Patent Information
- Application Number
- CN202420934960.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing mold steel stress-removing annealing device is designed only on one side, which causes the annealing process to first remove the annealed mold steel before putting it in the new mold steel, which limits the working efficiency.
A mold steel stress-removing annealing device is designed, including a support frame, a transmission roller and a landing gear, to realize the movement and treatment of the mold steel through a wire rope, allowing the simultaneous loading of new mold steel and unloading of the annealed mold steel.
Through the design of this device, the operation of loading new mold steel and unloading annealed finished mold steel is realized, which improves work efficiency and solves the efficiency limitations caused by a single import and export design.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of annealing equipment, in particular to a stress relief annealing device for die steel. Background Art
[0002] Annealing treatment is required in the processing and production of mold steel. The metal or alloy is heated to an appropriate temperature, kept warm for a certain period of time, and then slowly cooled. This heat treatment process is called annealing, which is generally carried out in a trolley-type annealing furnace.
[0003] Chinese utility model patent: Publication number CN218561510U, discloses a furnace body including a support platform and a support plate and a slide plate are slidably provided at the top of the support platform, a side plate is provided on the outside of the support platform, a rotating shaft 1 is rotatably provided on the outer wall of the side plate, a rotating shaft 2 is provided on the top of the support platform near one end of the rotating shaft, a rope is provided on one side of the outer wall of the slide plate, a steel chain is provided on the other side of the outer wall of the slide plate, a hook is provided on the outer wall of the steel chain, a hanging hole matching the hook is provided on the side wall of the support plate, a multi-section cylinder is provided on the side wall of the furnace body, through holes are symmetrically provided on the side wall of the support plate, and cooling components are symmetrically provided on the outer wall of the side plate.
[0004] In the existing technology, when CN218561510U is in use, by setting the furnace body, rope, support plate, nozzle and support plate, the slide plate can pull the steel chain, so that the equipment can carry out continuous production and occupy a more concentrated space. During annealing processing, there is no need to carry it back and forth to multiple places in the factory, and the mold steel can be continuously heated and cooled, thereby improving production efficiency.
[0005] However, the inlet and outlet design of the currently used mold steel stress relief annealing device is only set on one side. This design requires the annealing process to remove the annealed mold steel before putting in the new mold steel. This single inlet and outlet design limits the work efficiency, so a mold steel stress relief annealing device is needed to solve the above problem. Utility Model Content
[0006] The utility model aims to provide a stress relief annealing device for mold steel, which has the advantages of simultaneously loading new mold steel and unloading annealed mold steel, thereby improving work efficiency and solving the problem that the annealing device design with a single inlet and outlet limits work efficiency.
[0007] To achieve the above object, the utility model provides the following technical solutions: a mold steel stress relief annealing device, comprising a support frame, a base is fixedly installed in the middle of the inner side of the support frame, a protective frame is fixedly installed on the upper surface of the support frame outside the base, and also includes a landing gear and a transmission roller;
[0008] The transmission rollers are rotatably mounted on both ends of the inner side of the support frame;
[0009] Among them, the two transmission rollers are connected by steel wire rope transmission;
[0010] The landing gear is movably mounted on the outside of the protective frame.
[0011] When using a mold steel stress relief annealing device in the technical solution, the landing gear is raised by starting the electric telescopic rod. At this time, the mold steel to be annealed can be placed on the steel wire rope on one side of the protective frame. By starting the driving mechanism body, the mold steel to be annealed can be moved to the upper surface of the base through the steel wire rope. At this time, the electric telescopic rod can be started again to make the landing gear fall down and the inner space of the protective frame relatively sealed, and then the starter body is started to heat and keep the inner side of the protective frame through the resistance heater. After that, the mold steel is annealed by slow cooling. When it is necessary to take out the current annealed mold steel, the subsequent mold steel to be annealed is placed on the steel wire rope on one side of the protective frame, and the landing gear is raised. The subsequent mold steel to be annealed is moved to the upper surface of the base through the steel wire rope. At the same time, the mold steel that has been annealed is moved out from the other side above the base, thereby realizing the operation of loading new mold steel and unloading annealed mold steel at the same time.
[0012] Preferably, second limiting grooves are provided at both upper and lower ends of the base, and the steel wire rope passes through the second limiting grooves.
[0013] By opening second limiting grooves at both ends of the base and passing the steel wire rope through the second limiting grooves, the base can prevent the steel wire rope from getting stuck after carrying heavy objects. In addition, the second limiting grooves can also limit the movement of the steel wire rope.
[0014] Preferably, a mounting groove is provided on the top of the protection frame, a controller body is fixedly mounted on the top of the protection frame outside the mounting groove, a resistance heater is fixedly mounted on the bottom of the controller body, and the resistance heater is located inside the mounting groove.
[0015] By fixing a resistance heater at the bottom end of the controller body and installing the resistance heater inside the installation groove, the mold steel inside the protective frame can be heated and kept warm by the resistance heater.
[0016] Preferably, the outer walls of the two transmission rollers are each provided with a first limiting groove, the first limiting groove is provided with a convex pattern perpendicular to the wire rope, the wire rope passes through the first limiting groove, and the front ends of the two transmission rollers pass through the support frame and are fixedly mounted with a driven sprocket.
[0017] By opening a first limiting groove on the outer wall of the transmission roller, and opening a convex pattern perpendicular to the wire rope in the first limiting groove, and allowing the wire rope to pass through the first limiting groove, when the transmission roller rotates, the wire rope can be limited by the first limiting groove, and the friction with the wire rope can be increased by the convex pattern.
[0018] Preferably, a driving mechanism body is fixedly installed in the middle of the front end of the support frame, a driving sprocket is installed in the front end of the driving mechanism body, and a limiting plate is fixedly installed in a rectangular array on the upper surface of the support frame.
[0019] By fixing the limit plates in a rectangular array on the upper surface of the support frame, the size of the mold steel can be limited by two limit plates on the same side, thereby preventing the excessively wide mold steel from being placed incorrectly.
[0020] Preferably, the driven sprocket and the driving sprocket are connected via a transmission chain.
[0021] The driven sprocket and the driving sprocket are connected by a transmission chain, so that when the driving sprocket rotates, the two driven sprockets can be driven to rotate synchronously, thereby realizing the rotation of the two transmission rollers in the same direction.
[0022] Preferably, reserved grooves are respectively provided on both sides of the bottom of the landing gear, and the steel wire rope passes through the reserved grooves, and the landing gear is movably installed with the protective frame through an electric telescopic rod.
[0023] By opening reserved grooves on both sides of the bottom of the landing gear respectively and passing the steel wire rope through the reserved grooves, the sealing of the inner side of the protective frame is ensured while avoiding damage to the steel wire rope.
[0024] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0025] The utility model provides a landing gear and a transmission roller, and the transmission roller is rotatably installed at the two ends of the inner side of the support frame, and the two transmission rollers are connected by steel wire rope transmission, and the landing gear is movably installed on the outer side of the protection frame. When performing specific operations, the landing gear is raised by starting the electric telescopic rod, and the mold steel to be annealed can be placed on the steel wire rope on one side of the protection frame. By starting the driving mechanism body, the mold steel to be annealed can be moved to the upper surface of the base through the steel wire rope. At this time, the electric telescopic rod can be started again to make the landing gear fall down, and the inner space of the protection frame can be adjusted. A relative seal is performed, and then the starter body is started, so that the inner side of the protective frame is heated and kept warm by the resistance heater, and then the mold steel is annealed by slow cooling. When the current annealed mold steel needs to be taken out, the mold steel to be annealed is placed on the steel wire rope on one side of the protective frame, and the landing gear is raised. The mold steel to be annealed is moved to the upper surface of the base through the steel wire rope. At the same time, the mold steel that has been annealed is moved out from the other side above the base, so as to achieve the effect of loading new mold steel and unloading annealed mold steel at the same time, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1This is a schematic diagram of the main structure of the utility model;
[0027] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;
[0028] Figure 3 This is a schematic diagram of the support frame connection structure of the utility model;
[0029] Figure 4 It is a schematic diagram of the landing gear structure of the utility model.
[0030] In the figure: 1. controller body; 2. landing gear; 3. limit plate; 4. transmission roller; 5. driven sprocket; 6. support frame; 7. driving sprocket; 8. protection frame; 9. transmission chain; 10. resistance heater; 11. wire rope; 12. base; 13. first limit slot; 14. second limit slot; 15. electric telescopic rod; 16. installation slot; 17. drive mechanism body; 18. reserved slot. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Embodiment 1
[0033] like Figure 1 and Figure 4 As shown, an embodiment of the utility model is: a mold steel stress relief annealing device, including a support frame 6, a base 12 is fixedly installed in the middle of the inner side of the support frame 6, a protective frame 8 is fixedly installed on the upper surface of the support frame 6 outside the base 12, and also includes a landing gear 2;
[0034] Specifically, the landing gear 2 is movably installed outside the protection frame 8.
[0035] Furthermore, reserved grooves 18 are respectively provided on both sides of the bottom of the landing gear 2, and the steel wire rope 11 passes through the reserved grooves 18, and the landing gear 2 is movably installed with the protection frame 8 through the electric telescopic rod 15. By providing the reserved grooves 18 on both sides of the bottom of the landing gear 2 and passing the steel wire rope 11 through the reserved grooves 18, the sealing of the inner side of the protection frame 8 is ensured while avoiding damage to the steel wire rope 11.
[0036] Embodiment 2
[0037] like Figure 2 and Figure 3As shown, an embodiment of the utility model provides: a mold steel stress relief annealing device, including a support frame 6, a base 12 is fixedly installed in the middle of the inner side of the support frame 6, a protective frame 8 is fixedly installed on the upper surface of the support frame 6 outside the base 12, and also includes a transmission roller 4;
[0038] Specifically, the transmission roller 4 is rotatably mounted on both ends of the inner side of the support frame 6;
[0039] The two transmission rollers 4 are connected by a steel wire rope 11;
[0040] Further, the base 12 has second limiting grooves 14 at both ends, and the steel wire rope 11 passes through the second limiting grooves 14. By providing the second limiting grooves 14 at both ends, and allowing the steel wire rope 11 to pass through the second limiting grooves 14, the base 12 can prevent the steel wire rope 11 from getting stuck after carrying a heavy object, and the second limiting grooves 14 can also limit the steel wire rope 11 when it moves.
[0041] Furthermore, a mounting groove 16 is provided on the top of the protection frame 8, and the controller body 1 is fixedly installed on the top of the protection frame 8 outside the mounting groove 16, and a resistance heater 10 is fixedly installed on the bottom of the controller body 1, and the resistance heater 10 is located inside the mounting groove 16. By fixing the resistance heater 10 on the bottom of the controller body 1 and installing the resistance heater 10 inside the mounting groove 16, the mold steel inside the protection frame 8 can be heated and kept warm by the resistance heater 10.
[0042] Furthermore, the outer walls of the two transmission rollers 4 are provided with first limiting grooves 13, and convex patterns perpendicular to the steel wire rope 11 are provided in the first limiting grooves 13, and the steel wire rope 11 passes through the first limiting grooves 13. The front ends of the two transmission rollers 4 pass through the support frame 6 and are fixedly mounted with the driven sprocket 5. By providing the first limiting grooves 13 on the outer walls of the transmission rollers 4, and providing convex patterns perpendicular to the steel wire rope 11 in the first limiting grooves 13, and allowing the steel wire rope 11 to pass through the first limiting grooves 13, when the transmission rollers 4 rotate, the steel wire rope 11 can be limited by the first limiting grooves 13, and the friction with the steel wire rope 11 can be increased by the convex patterns.
[0043] Furthermore, a driving mechanism body 17 is fixedly installed in the middle of the front end of the support frame 6, a driving sprocket 7 is installed in the front end of the driving mechanism body 17, and a limiting plate 3 is fixedly installed in a rectangular array on the upper surface of the support frame 6. By fixing the limiting plates 3 in a rectangular array on the upper surface of the support frame 6, the size of the mold steel can be limited by the two limiting plates 3 on the same side, so as to prevent the excessively wide mold steel from being placed incorrectly.
[0044] Furthermore, the driven sprocket 5 and the driving sprocket 7 are connected by a transmission chain 9. By connecting the driven sprocket 5 and the driving sprocket 7 by the transmission chain 9, when the driving sprocket 7 rotates, the two driven sprockets 5 can be driven to rotate synchronously, thereby realizing the rotation of the two driving rollers 4 in the same direction.
[0045] When the utility model is used, the landing gear 2 is raised by starting the electric telescopic rod 15. At this time, the mold steel to be annealed can be placed on the wire rope 11 on one side of the protective frame 8. By starting the driving mechanism body 17, the mold steel to be annealed can be moved to the upper surface of the base 12 through the wire rope 11. At this time, the electric telescopic rod 15 can be started again to make the landing gear 2 fall down, and the inner space of the protective frame 8 is relatively sealed, and then the starter body is started, so that the inner side of the protective frame 8 is heated and kept warm by the resistance heater 10, and then the mold steel is annealed by slow cooling. When it is necessary to take out the current annealed mold steel, the subsequent mold steel to be annealed is placed on the wire rope 11 on one side of the protective frame 8, and the landing gear 2 is raised, and the subsequent mold steel to be annealed is moved to the upper surface of the base 12 through the wire rope 11. At the same time, the mold steel that has been annealed is moved out from the other side above the base 12, thereby realizing the operation of loading new mold steel and unloading annealed mold steel at the same time.
[0046] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A stress relief annealing device for mold steel, comprising a support frame (6), a base (12) is fixedly installed in the middle of the inner side of the support frame (6), and a protective frame (8) is fixedly installed on the upper surface of the support frame (6) outside the base (12), characterized in that: Also includes: The transmission roller (4) is rotatably mounted on both ends of the inner side of the support frame (6); The two transmission rollers (4) are connected by a steel wire rope (11); The landing gear (2) is movably mounted on the outside of the protection frame (8).
2. A die steel stress relief annealing device according to claim 1, characterized in that: The base (12) is provided with second limiting grooves (14) at both upper and lower ends, and the steel wire rope (11) passes through the second limiting grooves (14).
3. A die steel stress relief annealing device according to claim 1, characterized in that: The top of the protective frame (8) is provided with a mounting groove (16), the top of the protective frame (8) outside the mounting groove (16) is fixedly mounted with a controller body (1), the bottom of the controller body (1) is fixedly mounted with a resistance heater (10), and the resistance heater (10) is located inside the mounting groove (16).
4. A die steel stress relief annealing device according to claim 1, characterized in that: The outer walls of the two transmission rollers (4) are each provided with a first limiting groove (13), a convex pattern perpendicular to the steel wire rope (11) is provided in the first limiting groove (13), the steel wire rope (11) passes through the first limiting groove (13), and the front ends of the two transmission rollers (4) pass through the support frame (6) and are fixedly mounted with a driven sprocket (5).
5. A die steel stress relief annealing device according to claim 1, characterized in that: A driving mechanism body (17) is fixedly mounted in the middle of the front end of the support frame (6), a driving sprocket (7) is transmission-mounted at the front end of the driving mechanism body (17), and a limiting plate (3) is fixedly mounted in a rectangular array on the upper surface of the support frame (6).
6. A die steel stress relief annealing device according to claim 4, characterized in that: The driven sprocket (5) and the driving sprocket (7) are connected in transmission via a transmission chain (9).
7. A die steel stress relief annealing device according to claim 1, characterized in that: Reserved grooves (18) are respectively provided on both sides of the bottom of the landing gear (2), and the steel wire rope (11) passes through the reserved grooves (18). The landing gear (2) is movably installed with the protection frame (8) through the electric telescopic rod (15).
Citation Information
Patent Citations
Efficient and rapid annealing equipment for die steel processing and production
CN218561510U