Galvanized part surface pretreatment equipment

By designing a surface pretreatment equipment for galvanized parts with electric telescopic rods, air pumps and rotating motors, the problem that existing equipment fails to effectively clean the surface debris of galvanized parts is solved, and higher galvanized processing quality and debris collection effect are achieved.

CN222540897UActive Publication Date: 2025-02-28HENAN TENGYANG METAL PRODUCTS CO LTD
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Patent Information

Application Number
CN202421332357.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-02-28
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The existing surface pretreatment equipment for galvanized parts failed to effectively clean the surface debris of tubular galvanized parts, resulting in a degradation in the quality of galvanized processing.

Method used

A surface pretreatment equipment for galvanized parts is designed, using U-shaped inverted support plate and electric telescopic rod to drive the clamping plate for clamping and fixing. At the same time, the surface of galvanized parts is cleaned through the air pump and nozzle system, and the galvanized parts are rotated by a rotating motor to improve the cleaning effect.

Benefits of technology

Effectively prevent debris from adhering to galvanized parts, improve the galvanized processing quality of galvanized parts, and improve the collection and cleaning effect of debris through the cooperation of waste boxes and powerful fans.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses galvanized part surface pretreatment equipment, which belongs to the technical field of pipe fitting electroplating, and comprises a U-shaped inverted support plate, a limiting bearing is embedded and fixedly connected in the inner side wall of the support plate, a rotating block is in interference fit with an inner ring of the limiting bearing, and a fixed end of an electric telescopic rod is welded on the end surface of the rotating block. The fixed ends of the two electric telescopic rods are in rotating friction contact with the inner side wall of the supporting plate, the movable ends of the electric telescopic rods are fixedly connected with disc-shaped clamping plates, inserting rods are welded to the sides, away from the electric telescopic rods, of the clamping plates, the inner top wall of the supporting plate is fixedly connected with a hollow fixing plate, and the bottom face of the fixing plate communicates with a plurality of nozzles. An air pump is installed on the top face of the supporting plate, the air guide end of the air pump penetrates through the supporting plate to be communicated with the fixing plate, and the two end faces of the fixing plate are both fixedly connected with the supporting plate.
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Description

Technical Field

[0001] The utility model belongs to the technical field of pipe fitting electroplating, in particular to a surface pretreatment device for galvanized fittings. Background Art

[0002] The surface of tubular galvanized parts needs to be pretreated before galvanizing. Existing galvanized parts surface pretreatment equipment usually uses grinding to make the surface of tubular galvanized parts smooth and improve the galvanizing processing quality of galvanized parts. However, grinding debris is very easy to adhere to the surface of tubular galvanized parts, reducing the treatment quality of the galvanized parts surface by the pretreatment equipment.

[0003] Example (authorization announcement number CN219430145U) A pipe electrogalvanizing pretreatment equipment includes a base, a support block is fixed on the top of the base, a top plate is fixed on the top of the support block, an adjusting motor is fixed on the side wall of the top plate, a threaded rod is fixed on the output end of the adjusting motor, the end of the threaded rod away from the adjusting motor is rotatably mounted on the inner wall of the top plate, the outer wall of the threaded rod is threadedly connected with a threaded sleeve, a cylinder is fixed on the bottom of the threaded sleeve, a grinding device is fixed on the bottom of the cylinder, and the left and right positions of the grinding device can be adjusted by starting the adjusting motor. When the pipe needs to be polished, the pipe can be placed on the placement plate, and the pipe can be quickly clamped and fixed by pushing the pipe to the left and cooperating with the clamping mechanism, the limiting mechanism and the limiting groove. However, the equipment does not consider surface cleaning of tubular galvanized parts, which reduces the pretreatment quality of the galvanized parts surface by the pretreatment equipment. Utility Model Content

[0004] The utility model aims to provide a galvanized part surface pretreatment device to solve the problems raised in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a galvanized part surface pretreatment device, comprising a U-shaped inverted support plate, a limit bearing embedded in the inner wall of the support plate, the inner ring of the limit bearing is interference fit with a rotating block, the end face of the rotating block is welded with the fixed end of an electric telescopic rod, the fixed ends of the two electric telescopic rods are in rotational friction contact with the inner wall of the support plate, the movable end of the electric telescopic rod is fixedly connected with a disc-shaped clamping plate, a plug-in rod is welded on the side of the clamping plate away from the electric telescopic rod, the inner top wall of the support plate is fixedly connected with an internal hollow fixed plate, the bottom surface of the fixed plate is connected with a plurality of nozzles, the top surface of the support plate is installed with an air pump, and the air guide end of the air pump passes through the support plate and is connected with the fixed plate.

[0006] Preferably, both end surfaces of the fixed plate are fixedly connected to the support plate, and the end surface of the rotating block on the right is welded with the output shaft of the rotating motor.

[0007] Preferably, the fixed end of the rotating motor is fixedly connected to the support plate, and a waste box is fixedly connected to the bottom surface of the support plate.

[0008] Preferably, a feed port is installed on the top surface of the waste box, and a fixing ring is connected to the side of the waste box.

[0009] Preferably, the end face of the fixing ring is welded to the waste box, and the side of the fixing ring away from the waste box is welded to the powerful blower.

[0010] Preferably, a filter screen is fixedly connected to the inner ring surface of the fixed ring, and a brush of a brush plate is abutted against the side surface of the filter screen.

[0011] Preferably, a transmission rod is welded to the side of the brush plate away from the filter screen, and the end face of the transmission rod is welded to the rotating shaft of the powerful fan.

[0012] Compared with the prior art, the technical effects and advantages of the utility model are as follows:

[0013] The galvanized part surface pretreatment equipment is powered by two electric telescopic rods. During the transmission process, the two clamping plates are driven to move centripetally to clamp and fix the tubular galvanized parts. At the same time, the plug-in rod is extended into the inner cavity of the tubular galvanized parts to improve the clamping and fixing stability of the galvanized parts. The air pump draws external air and sprays the gas through a plurality of nozzles through the connecting effect of the fixing plate to clean the surface of the galvanized parts, thereby preventing the adhesion of foreign matter on the surface of the galvanized parts and reducing the galvanizing processing quality of the galvanized parts. The rotating motor is powered by the output shaft of the rotating motor to drive the rotating block on the right to rotate. During the transmission process, the tubular galvanized parts are driven to rotate, thereby improving the surface cleaning effect of the galvanized parts, thereby improving the pretreatment quality of the galvanized parts by the pretreatment equipment.

[0014] The galvanized part surface pretreatment equipment uses a waste box to collect debris adhered to the surface of the galvanized part. At the same time, a powerful fan is provided to provide power to extract air from the waste box, so as to enhance the collection effect of the feed port installed on the top of the waste box on the debris adhered to the surface of the galvanized part. The fixed ring provides support for the filter screen, and the filter screen prevents the debris inside the waste box from flowing out. The transmission rod provides a connection function, so that when the shaft of the powerful fan rotates, the transmission rod is driven to rotate synchronously, and then the brush plate is rotated. The brush of the brush plate abuts against the filter screen to clean the surface of the filter screen, prevent the filter screen from being blocked, improve the structural stability of the equipment parts, and enhance the collection effect of the waste box on the debris adhered to the surface of the galvanized part. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 It is a structural schematic diagram of the support plate and the fixing plate of the utility model;

[0018] Figure 3 For the utility model Figure 2 A magnified view of the structure at center A;

[0019] Figure 4 It is a schematic diagram of the disassembled structure of the fixing ring and the powerful fan of the utility model.

[0020] Description of reference numerals:

[0021] In the figure: 1. Support plate; 2. Limit bearing; 3. Rotating block; 4. Electric telescopic rod; 5. Clamping plate; 6. Plug rod; 7. Fixed plate; 8. Nozzle; 9. Air pump; 10. Rotating motor; 11. Waste box; 12. Feed inlet; 13. Fixed ring; 14. Powerful fan; 15. Filter; 16. Brush plate; 17. Transmission rod. DETAILED DESCRIPTION

[0022] In the following description, a large number of specific details are given to provide a more thorough understanding of the utility model. However, it is obvious to those skilled in the art that the utility model can be implemented without one or more of these details. In other examples, in order to avoid confusion with the utility model, some technical features known in the art are not described.

[0023] Unless otherwise defined, the directions of up, down, left, right, front, back, inside and outside involved in this document are based on the directions of up, down, left, right, front, back, inside and outside in the figures shown in the present utility model, and are explained here together.

[0024] The connection method can be bonding, welding, bolt connection, etc., depending on actual needs.

[0025] In order to solve the problem that the surface pretreatment equipment for galvanized parts does not clean the surface of tubular galvanized parts during use, which reduces the pretreatment quality of the galvanized parts, please refer to Figures 1 to 4The structure of the device body is a U-shaped inverted support plate 1, the support plate 1 is provided to provide support, the inner wall of the support plate 1 is embedded with a fixed limit bearing 2 to fix the position of the two limit bearings 2, the inner ring of the limit bearing 2 is interference-fitted with a rotating block 3, the limit bearing 2 is provided to fix the rotation position of the rotating block 3, and the limit bearing 2 is provided to facilitate the relative rotation of the rotating block 3 and the support plate 1, thereby improving the structural stability of the equipment parts, the fixed end of the electric telescopic rod 4 is welded on the end face of the rotating block 3, the electric telescopic rod 4 is provided to provide power, the fixed ends of the two electric telescopic rods 4 are in rotational frictional contact with the inner wall of the support plate 1, so that the two electric telescopic rods 4 are conveniently arranged on the inner wall of the support plate 1, and the moving ends of the two electric telescopic rods 4 are arranged concentrically.

[0026] The movable end of the electric telescopic rod 4 is fixedly connected with a disc-shaped clamping plate 5, which is convenient for the centripetal movement of the movable ends of the two electric telescopic rods 4, thereby driving the two clamping plates 5 to clamp and fix the tubular galvanized parts, which is convenient for surface cleaning of the tubular galvanized parts, preventing debris from adhering to the surface of the galvanized parts, and reducing the galvanizing processing quality of the galvanized parts. A plug-in rod 6 is welded on the side of the clamping plate 5 away from the electric telescopic rod 4, and the provided plug-in rod 6 extends into the inner cavity of the galvanized parts, further improving the clamping and fixing stability of the galvanized parts, preventing them from falling off, and further improving the structure of equipment parts. Stability, the inner top wall of the support plate 1 is fixedly connected with an internal hollow fixing plate 7 to fix the position of the fixing plate 7, and the bottom surface of the fixing plate 7 is connected with a plurality of nozzles 8, which are convenient for spraying gas through the plurality of nozzles 8, and then the surface of the clamped galvanized parts is cleaned, and an air pump 9 is installed on the top surface of the support plate 1. The fixed end of the air pump 9 is fixed to the top surface of the support plate 1, and the air guide end of the air pump 9 passes through the support plate 1 and is connected with the fixing plate 7. The set air pump 9 draws external air, and through the connection provided by the inner cavity of the fixing plate 7, the gas is sprayed through the plurality of nozzles 8 to clean the surface of the galvanized parts.

[0027] Both end surfaces of the fixed plate 7 are fixedly connected to the support plate 1, and the end surface of the rotating block 3 on the right is welded with the output shaft of the rotating motor 10. The rotating motor 10 is provided to provide power, so that the output shaft of the rotating motor 10 drives the rotating block 3 on the right to rotate synchronously during the rotation transmission process, and the clamped galvanized parts are rotated during the transmission process, thereby increasing the area of ​​the nozzle 8 spraying gas on the surface of the galvanized parts, improving the cleaning effect of the debris adhering to the surface of the galvanized parts, and thus improving the pretreatment quality of the galvanized parts by the pretreatment equipment. The fixed end of the rotating motor 10 is fixedly connected to the support plate 1 to fix the position of the rotating motor 10. The bottom surface of the support plate 1 is fixedly connected with a waste box 11, which is used to collect debris adhering to the surface of the galvanized parts. At the same time, the waste box 11 is used to provide support for the support plate 1. The top surface of the waste box 11 is installed with a feed port 12, so that the debris adhering to the surface of the galvanized parts is separated from the galvanized parts and introduced into the waste box 11 through the feed port 12 for collection. The side of the waste box 11 is connected with a fixing ring 13.

[0028] The end face of the fixing ring 13 is welded to the waste box 11 to fix the position of the fixing ring 13. The side of the fixing ring 13 away from the waste box 11 is welded to the powerful fan 14, and the suction end of the powerful fan 14 is connected to the fixing ring 13, so that the powerful fan 14 can provide power. Under the connection and fixing action of the fixing ring 13, the gas inside the waste box 11 is extracted, and then the feed port 12 generates suction force on the debris adhered to the surface of the galvanized part, thereby enhancing the cleaning effect of the debris adhered to the surface of the galvanized part and improving the collection effect. The inner ring surface of the fixing ring 13 is fixedly connected with a filter screen 15, and the filter screen 15 is set to prevent the debris collected in the waste box 11 from flowing out. The fixing ring 13 is set to provide a filter screen 15 The filter 15 has a supporting function, and the side of the filter 15 is abutted against the brush of the brush plate 16. A transmission rod 17 is welded to the side of the brush plate 16 away from the filter 15. The end face of the transmission rod 17 is welded to the rotating shaft of the powerful fan 14, so that the rotating shaft of the powerful fan 14 rotates. Under the connection action of the transmission rod 17, the brush plate 16 rotates, and then it is convenient to clean the filter 15 through the brush of the brush plate 16 to prevent the filter 15 from being blocked. At the same time, when the brush of the brush plate 16 rotates to clean the filter 15, it is convenient to vibrate the filter 15, so that the debris adhered to the surface of the filter 15 falls off, further improving the cleaning effect of the debris adhered to the surface of the filter 15, and strengthening the collection effect of the waste box 11 on the debris.

[0029] The electric telescopic rod 4, air pump 9, rotating motor 10, and powerful fan 14 are all prior arts. The working principles, sizes, and models are irrelevant to the functions of the present application, so they are not described in detail. The control method of the present invention is controlled by a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.

[0030] How it works

[0031] When using the galvanized part surface pretreatment equipment, the user starts the two electric telescopic rods 4, and the mobile end of the electric telescopic rods 4 moves. During the transmission process, the two clamping plates 5 are driven to move centripetally, so as to clamp and fix the tubular galvanized part. At the same time, the two plug-in rods 6 are extended into the inner cavity of the galvanized part, so as to further improve the clamping and fixing stability of the galvanized part. The air pump 9 is started, and the air pump 9 provides a connection effect through the inner cavity of the fixed plate 7, so that the gas is sprayed through a plurality of nozzles 8, so as to clean the sundries adhered to the surface of the galvanized part, prevent the sundries from adhering to the surface of the galvanized part, reduce the galvanizing processing quality of the galvanized part, and further improve the pretreatment quality of the galvanized part by the pretreatment equipment. The rotating motor 10 is provided to provide power, so that the output shaft of the rotating motor 10 rotates to drive the rotating block 3 on the right to rotate, and the limit bearing 2 is provided to fix the rotation position of the rotating block 3, so as to drive the tubular galvanized part to rotate during the transmission process, increase the cleaning range of the sundries adhered to the surface of the galvanized part, improve the cleaning effect, and further improve the pretreatment quality of the galvanized part by the pretreatment equipment.

[0032] Start the powerful fan 14, and under the connecting action of the fixing ring 13, the gas inside the waste box 11 is extracted, and then the debris falling off the surface of the galvanized parts is collected through the feed port 12, so as to improve the collection effect of the debris falling off the surface of the galvanized parts. The provided filter 15 prevents the debris collected inside the waste box 11 from flowing out. The provided fixing ring 13 provides support for the filter 15. Under the connection provided by the transmission rod 17, the brush plate 16 and the rotating shaft of the powerful fan 14 rotate synchronously, so as to facilitate the cleaning effect of the brush on the surface of the brush plate 16 on the debris adhered to the surface of the filter 15. At the same time, the brush of the brush plate 16 abuts against the filter 15. When the brush plate 16 rotates, it is convenient for the filter 15 to vibrate under the push of the brush, so as to enhance the cleaning effect of the debris adhered to the surface of the filter 15, prevent the filter 15 from being blocked, and further improve the collection effect of the waste box 11 on the debris falling off the surface of the galvanized parts.

[0033] It should be noted that, in this article, relational terms such as one and two are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A galvanized surface pretreatment device, comprising a U-shaped inverted support plate (1), characterized in that: The inner wall of the support plate (1) is embedded with a limit bearing (2) fixedly connected thereto, the inner ring of the limit bearing (2) is interference-fitted with a rotating block (3), the end surface of the rotating block (3) is welded with a fixed end of an electric telescopic rod (4), and the two fixed ends of the electric telescopic rod (4) are in rotational frictional contact with the inner wall of the support plate (1); The movable end of the electric telescopic rod (4) is fixedly connected to a disc-shaped clamping plate (5), a plug-in rod (6) is welded to the side of the clamping plate (5) away from the electric telescopic rod (4), the inner top wall of the support plate (1) is fixedly connected to an internally hollow fixed plate (7), the bottom surface of the fixed plate (7) is connected to a plurality of nozzles (8), and an air pump (9) is installed on the top surface of the support plate (1), and the air guide end of the air pump (9) passes through the support plate (1) and is connected to the fixed plate (7).

2. A galvanized part surface pretreatment device according to claim 1, characterized in that: Both end surfaces of the fixed plate (7) are fixedly connected to the support plate (1), and the end surface of the rotating block (3) on the right is welded with the output shaft of the rotating motor (10).

3. A galvanized part surface pretreatment device according to claim 2, characterized in that: The fixed end of the rotating motor (10) is fixedly connected to the support plate (1), and the bottom surface of the support plate (1) is fixedly connected to a waste box (11).

4. The galvanized surface pretreatment equipment according to claim 3 is characterized in that: The top surface of the waste box (11) is provided with a feed port (12), and the side surface of the waste box (11) is connected with a fixing ring (13).

5. The galvanized surface pretreatment equipment according to claim 4, characterized in that: The end surface of the fixing ring (13) is welded to the waste box (11), and the side of the fixing ring (13) away from the waste box (11) is welded to the powerful fan (14).

6. A galvanized part surface pretreatment device according to claim 5, characterized in that: The inner ring surface of the fixed ring (13) is fixedly connected with a filter screen (15), and the side surface of the filter screen (15) is abutted against a brush of a brush plate (16).

7. A galvanized part surface pretreatment device according to claim 6, characterized in that: A transmission rod (17) is welded to the side of the brush plate (16) away from the filter screen (15), and the end surface of the transmission rod (17) is welded to the rotating shaft of the powerful fan (14).

Citation Information

Patent Citations

  • Pipe fitting electrogalvanizing pretreatment equipment

    CN219430145U