Warp beam assembly for warp knitting machine

By designing a warp knitting machine warp shaft assembly combining mount, chute and protection mechanism, the problems of low packaging efficiency and yarn pollution in the prior art are solved, and more efficient yarn protection and quality assurance during transportation are achieved.

CN222541001UActive Publication Date: 2025-02-28SHEYANG SHENGTAO THREAD SPINNER CO LTD
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Patent Information

Application Number
CN202420509215.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-15
Publication Date
2025-02-28
Estimated Expiration
2034-03-15

AI Technical Summary

Technical Problem

The existing warp knitting machines have low efficiency during packaging and transportation, and are prone to insufficient packaging of some locations due to manual negligence, resulting in contamination of warp shafts, reducing product quality and increasing labor costs.

Method used

A warp shaft assembly for warp knitting machines is designed, using a combination of a first mount, a second mount, a third mount, a spring and a protection mechanism. Through the cooperation of the slide groove and the slider, the protective cover is quickly removed and installed to ensure that the yarn is effectively protected during transportation.

Benefits of technology

It improves the work efficiency during packaging and disassembly, ensures the protection of yarn during transportation, reduces labor costs, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The warp beam assembly for the warp knitting machine comprises a warp beam body, a first installation base is installed on one side of the warp beam body, a second installation base is installed on the other side of the warp beam body in a sliding mode, sliding grooves are formed in the opposite sides of the first installation base and the second installation base, and a protection mechanism is installed between the two sliding grooves. A third mounting seat is mounted on the side, close to the second mounting seat, of the warp beam body, a spring is mounted on one side of the third mounting seat, and one end of the spring is connected with the second mounting seat. According to the device, yarns wound on the warp beam can be protected in the transportation process, and the protection mechanism can be quickly disassembled and assembled, so that the product quality is guaranteed, the working efficiency during packaging and disassembling is improved, and the cost is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of warp knitting machines, and more specifically, particularly relates to a warp beam assembly for a warp knitting machine. Background Art

[0002] The warp beam is a tool for winding the braiding wire. It is usually installed on the warp beam frame of the warp knitting machine. The servo motor is used to drive the disc head on the warp beam to operate, thereby feeding the wire. The warp knitting machine uses one or several groups of parallel arranged yarns to feed all the working needles of the machine in the warp direction to form a knitted fabric at the same time. This method is called warp knitting, and the fabric is called warp knitted fabric. The machine that completes this warp knitting is a warp knitting machine.

[0003] After the yarn is wound and installed on the warp beam, it usually needs to be packaged and transported to the production workshop. Since the yarn will be contaminated by dirt and affect the product quality, the warp beam usually needs to be packaged and protected during transportation. The warp beam components of current warp knitting machines are usually packaged by wrapping them with paper boxes and tape to isolate the warp beam from dirt in the environment. However, this packaging method has low packaging efficiency. When disassembling, the tape and paper boxes need to be torn off layer by layer, affecting work efficiency. In addition, manual packaging is prone to inadequate packaging protection in some positions due to negligence, resulting in contamination of the warp beam during transportation, reducing product quality and increasing labor costs.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a warp beam assembly for a warp knitting machine is provided, in order to achieve a purpose with more practical value. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a warp beam assembly for a warp knitting machine, which is achieved by the following specific technical means:

[0006] A warp axis assembly for a warp knitting machine comprises a warp axis body, a first mounting seat is installed on one side of the warp axis body, a second mounting seat is slidably installed on the other side of the warp axis body, a slide groove is provided on the opposite sides of the first mounting seat and the second mounting seat, a protection mechanism is installed between the two slide grooves, a third mounting seat is installed on the side of the warp axis body close to the second mounting seat, a spring is installed on one side of the third mounting seat, and one end of the spring is connected to the second mounting seat.

[0007] Furthermore, the protection mechanism includes a pair of first sliders and a pair of second sliders, the pair of first sliders and the pair of second sliders are both slidably installed in a pair of slide grooves, a first mounting plate is installed between the pair of first sliders, a second mounting plate is installed between the pair of second sliders, and a protective cover is installed between the first mounting plate and the second mounting plate.

[0008] Furthermore, an arc-shaped clamping block is installed on one side of the first mounting plate, a pair of threaded holes are provided on both sides of the top of the arc-shaped clamping block, and fastening bolts are installed in each of the pair of threaded holes, an arc-shaped clamping groove is provided on one side of the second mounting plate, a through hole is provided at the top of the second mounting plate, and the through hole is connected to the arc-shaped clamping groove.

[0009] Furthermore, the arc-shaped clamping block is engaged and connected with the arc-shaped clamping groove.

[0010] Furthermore, the material of the protective cover is non-woven fabric.

[0011] Furthermore, the top and bottom ends of the third mounting seat are both installed with limit plates, and the bottom end of the limit plate is installed with a limit block.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] The warp beam assembly for a warp knitting machine in the utility model is convenient for protecting the yarn wound on the warp beam during transportation through the coordinated use of the first mounting seat, the second mounting seat, the third mounting seat, the spring and the protection mechanism, and the protection mechanism can be quickly disassembled and installed, thereby ensuring product quality, improving work efficiency during packaging and disassembly, and reducing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional schematic diagram of the utility model.

[0015] Figure 2 It is a three-dimensional schematic diagram of the protection mechanism of the utility model.

[0016] Figure 3 It is a front cross-sectional schematic diagram of a partial structure of the utility model.

[0017] Figure 4 It is a side sectional schematic diagram of a partial structure of the utility model.

[0018] Figure 5 The utility model Figure 3 Enlarged schematic diagram of part A.

[0019] Figure 6 The utility model Figure 4 Schematic diagram of the enlarged portion B.

[0020] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0021] 1. Warp axis body; 2. First mounting seat; 3. Second mounting seat; 4. Slide groove; 5. Third mounting seat; 6. Spring; 7. First slider; 8. Second slider; 9. First mounting plate; 10. Second mounting plate; 11. Protective cover; 12. Arc-shaped block; 13. Threaded hole; 14. Fastening bolt; 15. Arc-shaped slot; 16. Through hole; 17. Limit plate; 18. Limit block. DETAILED DESCRIPTION

[0022] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0023] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] Example:

[0026] As attached Figure 1 To Attachment Figure 6 As shown:

[0027] The utility model provides a warp beam assembly for a warp knitting machine, comprising a warp beam body 1, a first mounting seat 2 is installed on one side of the warp beam body 1, a second mounting seat 3 is slidably installed on the other side of the warp beam body 1, a slide groove 4 is provided on the opposite side of the first mounting seat 2 and the second mounting seat 3, a protection mechanism is installed between the two slide grooves 4, a third mounting seat 5 is installed on the side of the warp beam body 1 close to the second mounting seat 3, a spring 6 is installed on one side of the third mounting seat 5, and one end of the spring 6 is connected to the second mounting seat 3.

[0028] Among them, the protection mechanism includes a pair of first sliders 7 and a pair of second sliders 8, the pair of first sliders 7 and the pair of second sliders 8 are both slidably installed in a pair of slide grooves 4, a first mounting plate 9 is installed between the pair of first sliders 7, a second mounting plate 10 is installed between the pair of second sliders 8, and a protective cover 11 is installed between the first mounting plate 9 and the second mounting plate 10. Through the installation of the protective cover 11, the yarn on the warp beam body 1 is conveniently protected during transportation.

[0029] Among them, an arc-shaped block 12 is installed on one side of the first mounting plate 9, and a pair of threaded holes 13 are provided on both sides of the top of the arc-shaped block 12, and fastening bolts 14 are installed in the pair of threaded holes 13. An arc-shaped slot 15 is provided on one side of the second mounting plate 10, and a through hole 16 is provided at the top of the second mounting plate 10, and the through hole 16 is connected to the arc-shaped slot 15. The fastening bolts 14 fix the first mounting plate 9 and the second mounting plate 10 together, and the protective cover 11 will be driven to unfold during the movement of the first mounting plate 9, so that the protective cover 11 protects the yarn on the warp shaft body 1.

[0030] The arc-shaped clamping block 12 is engaged with the arc-shaped clamping groove 15 , and the first mounting plate 9 and the second mounting plate 10 are fixed together by the engagement of the arc-shaped clamping block 12 and the arc-shaped clamping groove 15 .

[0031] The material of the protective cover 11 is non-woven fabric to prevent dirt from contaminating the yarn.

[0032] Among them, the top and bottom ends of the third mounting seat 5 are both installed with a limiting plate 17, and the bottom end of the limiting plate 17 is installed with a limiting block 18. When the protective cover 11 is installed, the limiting plate 17 is rotated to make the limiting block 18 stuck between the second mounting seat 3 and the third mounting seat 5, thereby limiting and fixing the second mounting seat 3 and the protective cover 11.

[0033] The working principle of this embodiment is as follows: before transporting the warp beam, the staff first slides the second mounting seat 3 toward the third mounting seat 5, and installs a pair of first sliders 7 and a pair of second sliders 8 into the slide grooves 4 on one side of the first mounting seat 2 and one side of the second mounting seat 3. After the installation is completed, the second mounting seat 3 is released, and the spring 6 pushes the second mounting seat 3 to reset, and pulls the first mounting plate 9, so that the first mounting plate 9 is moved to the vicinity of the second mounting plate 10 through the sliding of the first slider 7. At this time, the protective cover 11 is pulled open to protect the yarn on the warp beam, and the arc-shaped block 12 on one side of the first mounting plate 9 is inserted into the arc-shaped groove 15 on one side of the second mounting plate 10, and the fastening bolt 14 is passed through the through hole 16 and into the threaded hole 13, and the bolt is turned so that the arc-shaped block 12 is fixed in the arc-shaped groove 15, so that the positions of the first mounting plate 9 and the second mounting plate 10 are fixed, and at this time the protective cover 11 is fully opened , rotate the limiting plate 17 located at the top and bottom ends of the third mounting seat 5 so that the limiting block 18 is stuck between the second mounting seat 3 and the third mounting seat 5 to fix the position of the second mounting seat 3 to prevent the protective cover 11 from falling off due to the sliding of the second mounting seat 3 during transportation. When the protective cover 11 needs to be removed, first remove the fastening bolts 14, slide the first mounting plate 9, separate the first mounting plate 9 from the second mounting plate 10 and restore them to the initial position, rotate the limiting plate 17, so that the limiting block 18 is disengaged from between the second mounting seat 3 and the third mounting seat 5, and then slide the second mounting seat 3. At this time, the first sliding block 7 and the second sliding block 8 are both disengaged from the sliding groove 4 located on one side of the second mounting seat 3. At this time, pull the first mounting plate 9 or the second mounting plate 10 to disengage the other group of first sliding blocks 7 and second sliding blocks 8 from the sliding groove 4 located on one side of the first mounting seat 2, and the removal of the protective cover 11 can be completed.

[0034] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A warp beam assembly for a warp knitting machine, comprising a warp beam body (1), characterized in that: A first mounting seat (2) is installed on one side of the warp axis body (1), and a second mounting seat (3) is slidably installed on the other side of the warp axis body (1). A sliding groove (4) is provided on the opposite side of the first mounting seat (2) and the second mounting seat (3), and a protection mechanism is installed between the two sliding grooves (4). A third mounting seat (5) is installed on the side of the warp axis body (1) close to the second mounting seat (3), and a spring (6) is installed on one side of the third mounting seat (5), and one end of the spring (6) is connected to the second mounting seat (3).

2. The warp beam assembly for a warp knitting machine according to claim 1, characterized in that: The protection mechanism comprises a pair of first sliders (7) and a pair of second sliders (8), the pair of first sliders (7) and the pair of second sliders (8) are both slidably mounted in a pair of slide grooves (4), a first mounting plate (9) is mounted between the pair of first sliders (7), a second mounting plate (10) is mounted between the pair of second sliders (8), and a protective cover (11) is mounted between the first mounting plate (9) and the second mounting plate (10).

3. The warp beam assembly for a warp knitting machine as claimed in claim 2, characterized in that: An arc-shaped clamping block (12) is installed on one side of the first mounting plate (9), a pair of threaded holes (13) are provided on both sides of the top of the arc-shaped clamping block (12), and fastening bolts (14) are installed in each of the pair of threaded holes (13); an arc-shaped clamping groove (15) is provided on one side of the second mounting plate (10), a through hole (16) is provided at the top of the second mounting plate (10), and the through hole (16) is connected to the arc-shaped clamping groove (15).

4. The warp beam assembly for a warp knitting machine as claimed in claim 3, characterized in that: The arc-shaped clamping block (12) is clamped and connected with the arc-shaped clamping groove (15).

5. The warp beam assembly for a warp knitting machine as claimed in claim 2, characterized in that: The material of the protective cover (11) is non-woven fabric.

6. The warp beam assembly for a warp knitting machine according to claim 1, characterized in that: The top and bottom ends of the third mounting seat (5) are both installed with a limiting plate (17), and the bottom end of the limiting plate (17) is installed with a limiting block (18).