Continuous fabric pad dyeing machine

By using an automatic locking system of cylinder-driven clamping blocks and a cloth residual amount detection system of detection sheet sensors in the fabric continuous rolling and dyeing machine, the problem of the inability to automatically lock and difficult to determine the residual amount of fabric in the prior art is solved, and a more efficient and safe production process is achieved.

CN222541053UActive Publication Date: 2025-02-28HAINING LUBAO WARP KNITTING CO LTD
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Patent Information

Application Number
CN202420479754.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-12
Publication Date
2025-02-28
Estimated Expiration
2034-03-12

AI Technical Summary

Technical Problem

In the existing continuous paint dyeing and rolling mill, the cloth storage truck cannot be automatically locked, and it is difficult to determine the remaining cloth of the cloth storage truck.

Method used

A continuous fabric rolling and dyeing machine is designed, using cylinder-driven clamping blocks to automatically lock the cloth storage vehicle, and the remaining cloth is detected through the detection sheet and sensor system, and the operator is informed of the remaining cloth by the indicator light.

Benefits of technology

It realizes automatic locking of the cloth storage vehicle and convenient detection of the remaining fabric amount, improving production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fabric continuous pad dyeing machine which comprises a pad dyeing machine body provided with an electric control box, and is characterized in that a winding frame is arranged on one side of the pad dyeing machine body, a winding roller is horizontally and rotatably arranged on the winding frame, a guide-in frame is arranged on the other side of the pad dyeing machine body, and a guide-in roller is arranged on the guide-in frame. A guide-in roller horizontally rotates on the guide-in frame, a cross beam is further horizontally fixed to the other side of the pad dyeing machine body and located below the guide-in roller, the cross beam is connected with the middle of a fixing plate, air cylinders are further installed at the two ends of the fixing plate, piston rods of the air cylinders are horizontally arranged, and clamping blocks are fixed to the ends of the piston rods of the air cylinders; a shell is further installed in the middle of the fixing plate, a detection rod is horizontally connected into the shell in a sliding mode, a detection piece is arranged at one end of the detection rod, a sensor matched with the detection piece is installed on the shell, the other end of the detection rod is connected with one end of a steel wire rope, and the other end of the steel wire rope is connected with a clamp.
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Description

Technical Field

[0001] The utility model relates to the technical field of machinery, in particular to a continuous pad dyeing machine for fabrics. Background Art

[0002] Pad dyeing is continuous dyeing, and the dye is subjected to a large tension. It is usually used for large-scale dyeing of woven fabrics. The machine used for pad dyeing is generally a continuous pad dyeing machine. After searching, for example, a Chinese patent document discloses a continuous paint dyeing pad dyeing machine [Application No.: 200910300673.8; Publication No.: CN101487175A]. The cloth storage cart in this dyeing pad dyeing machine cannot be automatically locked, and it is not convenient to know the remaining cloth amount in the cloth storage cart. Summary of the invention

[0003] The purpose of the present application is to provide a continuous pad dyeing machine for fabrics to solve the existing problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a continuous pad dyeing machine for fabrics, comprising a pad dyeing machine body, the pad dyeing machine body is equipped with an electric control box, characterized in that a winding rack is provided on one side of the pad dyeing machine body, a winding roller is horizontally rotatably provided on the winding rack, an introduction rack is provided on the other side of the pad dyeing machine body, an introduction roller is horizontally rotated on the introduction rack, a cross beam is also horizontally fixed on the other side of the pad dyeing machine body, and the cross beam is located below the introduction roller, the cross beam is connected to the middle of a fixed plate, and cylinders are also installed at both ends of the fixed plate, and the air cylinders are installed at both ends of the fixed plate. The piston rod of the cylinder is arranged horizontally, a clamping block is fixed at the end of the piston rod of the cylinder, a shell is also installed in the middle of the fixed plate, a detection rod is horizontally slidably connected in the shell, one end of the detection rod has a detection sheet, a sensor matching the detection sheet is installed on the shell, the other end of the detection rod is connected to one end of the steel wire rope, the other end of the steel wire rope is connected to the clamp, a reset spring is also installed between the detection rod and the shell, an indicator light is also installed on the body of the roller dyeing machine, and the indicator light, sensor and cylinder are all electrically connected to the electric control box through lines.

[0005] A plurality of guide wheels are also arranged at both ends of the fixing plate.

[0006] The outer side of the clip is also provided with an anti-skid pad.

[0007] Guide blocks are fixed at both ends of the fixing plate, locking screws are threadedly connected to the guide blocks, adjustment rods are horizontally slidably connected to the guide blocks, arc-shaped positioning rods are installed on the adjustment rods, and the guide wheels are connected to the arc-shaped positioning rods.

[0008] The adjusting rod is also provided with scale lines.

[0009] The clamping block is made of rubber material.

[0010] In summary, the technical effects and advantages of the utility model are:

[0011] The utility model can facilitate the movement of the cloth storage trolley to the required work position by means of the guide wheel installed on the arc-shaped positioning rod, and can automatically lock the cloth storage trolley by using the cylinder to drive the clamping block to move. At the same time, the steel wire rope is pulled outward to separate the detection piece from the sensor, and the clamp is fixed to the end position of the bottom cloth in the cloth storage trolley. As the roller dyeing operation proceeds, the cloth will separate from the clamp, and the detection piece will eventually reset. The detection piece will block the signal at the sensor, and the sensor will transmit the change information to the electric control box, which will control the action of the indicator light, so that the indicator light can be used to conveniently know the situation that there is little cloth left. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art description are briefly introduced below.

[0013] Figure 1 This is a schematic diagram of the planar structure of the continuous pad dyeing machine for this type of fabric;

[0014] Figure 2 This is a schematic diagram of the planar structure of some components in the continuous pad dyeing machine for this type of fabric;

[0015] Figure 3 This is a schematic diagram of the three-dimensional structure of the clip in the continuous pad dyeing machine for this type of fabric;

[0016] In the figure: 1. Dyeing machine body; 2. Winding frame; 3. Winding roller; 4. Introducing frame; 5. Introducing roller; 6. Crossbeam; 7. Cloth storage cart; 8. Fixed foot; 9. Clamp; 10. Wire rope; 11. Indicator light; 12. Electric control box; 13. Cylinder; 14. Clamping block; 15. Fixed plate; 16. Adjusting rod; 17. Guide block; 18. Locking screw; 19. Shell; 20. Detection rod; 21. Sensor; 22. Detection sheet; 23. Reset spring; 24. Guide ring; 25. Arc positioning rod; 26. Guide wheel; 27. Anti-slip pad. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0018] Example: Reference Figure 1-3To achieve the above purpose, the present fabric continuous padding machine comprises a padding machine body 1, which adopts the existing structure; the padding machine body 1 is equipped with an electric control box 12, which adopts the existing technology; a winding frame 2 is provided on one side of the padding machine body 1, and a winding roller 3 is horizontally rotatably arranged on the winding frame 2, and an introduction frame 4 is provided on the other side of the padding machine body 1, and an introduction roller 5 is horizontally rotated on the introduction frame 4, and a crossbeam 6 is also horizontally fixed on the other side of the padding machine body 1, and a fixed foot 8 is provided on the crossbeam 6, and The crossbeam 6 is located below the introduction roller 5, and the crossbeam 6 is also provided with a guide ring 24 that matches the wire rope 10; the crossbeam 6 is connected to the middle of the fixed plate 15, and the cylinder 13 is also installed at both ends of the fixed plate 15, and the piston rod of the cylinder 13 is horizontally arranged, and the end of the piston rod of the cylinder 13 is fixed with a clamping block 14, and the middle of the fixed plate 15 is also installed with a shell 19, and a detection rod 20 is horizontally slidably connected in the shell 19, and one end of the detection rod 20 has a detection sheet 22, and a sensor that matches the detection sheet 22 is installed on the shell 19 21. The sensor 21 is an existing product, which has a transmitting part and a receiving part. The detection piece 22 can block the signal between the two. The other end of the detection rod 20 is connected to one end of the wire rope 10, and the other end of the wire rope 10 is connected to the clamp 9. Specifically, the outer side of the clamp 9 also has an anti-skid pad 27. When in use, the clamp 9 is clamped on the bottom cloth in the cloth storage cart 7. At this time, the anti-skid pads 27 on the upper and lower sides of the clamp 9 are in contact with the cloth, increasing the friction of the clamp 9. At the same time, after the clamp 9 clamps the cloth, The clamp 9 will not interfere with the normal conveying of the cloth. With the normal input of the cloth, the clamp 9 can be separated from the cloth, so that the detection rod 20 can be automatically reset, so that the detection piece 22 is located between the emitting part and the receiving part of the sensor 21; a reset spring 23 is also installed between the detection rod 20 and the shell 19, and an indicator light 11 is also installed on the roller dyeing machine body 1. The indicator light 11, the sensor 21 and the cylinder 13 are all electrically connected to the electric control box 12 through the line, and the electric control box 12 is connected to other components using the existing technology.

[0019] A plurality of guide wheels 26 are also provided at both ends of the fixing plate 15 .

[0020] Guide blocks 17 are fixed at both ends of the fixed plate 15, locking screws 18 are threadedly connected to the guide blocks 17, and an adjustment rod 16 is horizontally slidably connected to the guide blocks 17. An arc-shaped positioning rod 25 is installed on the adjusting rod 16, and a guide wheel 26 is connected to the arc-shaped positioning rod 25. With this structure, through the cooperation of the guide blocks 17 and the adjusting rod 16, it can be suitable for different models of cloth storage vehicles 7.

[0021] The adjusting rod 16 also has scale lines.

[0022] The clamping block 14 is made of rubber material.

[0023] In the utility model, the guide wheel 26 installed on the arc-shaped positioning rod 25 can facilitate the movement of the cloth storage trolley 7 to the required work position, and the cylinder 13 is used to drive the clamping block 14 to move, so that the cloth storage trolley 7 can be automatically locked. At the same time, the wire rope 10 is pulled outward to disengage the detection piece 22 from the sensor 21, and the clamp 9 is fixed to the end position of the bottom layer of cloth in the cloth storage trolley 7. As the roller dyeing operation proceeds, the cloth will be separated from the clamp 9, and the detection piece 22 will eventually reset. The detection piece 22 blocks the signal at the sensor 21, and the sensor 21 transmits the change information to the electric control box 12, and the electric control box 12 controls the indicator light 11 to operate, so that the indicator light 11 can be used to conveniently know that there is little cloth remaining.

[0024] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A continuous pad dyeing machine for fabrics, comprising a pad dyeing machine body (1), wherein the pad dyeing machine body (1) is equipped with an electric control box (12), characterized in that: A winding frame (2) is provided on one side of the roller dyeing machine body (1), and a winding roller (3) is horizontally rotatably provided on the winding frame (2). An introduction frame (4) is provided on the other side of the roller dyeing machine body (1), and an introduction roller (5) is horizontally rotatably provided on the introduction frame (4). A crossbeam (6) is also horizontally fixed on the other side of the roller dyeing machine body (1), and the crossbeam (6) is located below the introduction roller (5). The crossbeam (6) is connected to the middle of a fixed plate (15). Cylinders (13) are also installed at both ends of the fixed plate (15), and the piston rod of the cylinder (13) is horizontally arranged. A clamping block (14) is fixed to the end of the piston rod of the cylinder (13). A clamping block (14) is also installed in the middle of the fixed plate (15). A housing (19) is provided, a detection rod (20) is horizontally slidably connected in the housing (19), one end of the detection rod (20) is provided with a detection sheet (22), a sensor (21) matched with the detection sheet (22) is installed on the housing (19), the other end of the detection rod (20) is connected to one end of a steel wire rope (10), the other end of the steel wire rope (10) is connected to a clamp (9), a return spring (23) is also installed between the detection rod (20) and the housing (19), an indicator light (11) is also installed on the roller dyeing machine body (1), and the indicator light (11), the sensor (21) and the cylinder (13) are all electrically connected to the electric control box (12) through a line.

2. The continuous pad dyeing machine for fabrics according to claim 1, characterized in that: A plurality of guide wheels (26) are also provided at both ends of the fixing plate (15).

3. The continuous pad dyeing machine for fabrics according to claim 1, characterized in that: The outer side surface of the clip (9) also has an anti-slip pad (27).

4. The continuous pad dyeing machine for fabrics according to claim 2, characterized in that: Guide blocks (17) are fixed at both ends of the fixing plate (15), locking screws (18) are threadedly connected to the guide blocks (17), an adjustment rod (16) is horizontally slidably connected to the guide blocks (17), an arc-shaped positioning rod (25) is installed on the adjustment rod (16), and the guide wheel (26) is connected to the arc-shaped positioning rod (25).

5. The continuous pad dyeing machine for fabrics according to claim 4, characterized in that: The adjustment rod (16) also has scale lines.

6. The continuous pad dyeing machine for fabrics according to claim 1, characterized in that: The clamping block (14) is made of rubber material.

Citation Information

Patent Citations

  • Continuous pigment dyeing pad dyer

    CN101487175A

  • Continuous pigment dyeing pad dyer

    CN101487175B