Steel rail fixing and reinforcing device for railway line maintenance
Patent Information
- Application Number
- CN202421274542.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-05
AI Technical Summary
In the existing railway line maintenance technology, the middle part of the rail cannot be effectively fixed, resulting in the rail being prone to fracture under the powerful dynamic load of the train, increasing the risk of derailment accidents.
A steel rail fixing and reinforcement device for railway line maintenance is designed, including steel base, rail plate, bond plate, bump, connecting frame, fixing member, stabilizer, fastener, limit frame and stabilizer. By welding the bond plate to the rail plate, and installing the bump and connecting frame, it is fixed on the steel base to form an inverted T-shaped structure to ensure that the middle part of the rail plate is firmly fixed.
It effectively reduces the risk of rail plate breaking again, ensures the safety and stability of railway lines, and avoids the occurrence of derailment accidents.
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Figure CN222541172U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of railway engineering, in particular to a rail fixing and reinforcing device for railway line maintenance. Background Art
[0002] Railways are track lines for trains and other vehicles to travel on, and steel rails are a type of railway facility used on railways. They work with switches and turnouts to enable trains to travel without turning. Steel rails are usually welded to a steel base for use.
[0003] At present, after long-term use, the rails and the connecting parts will become loose or broken. Workers need to carry out regular maintenance to ensure the normal operation of the railway. Most of the maintenance is to limit and fix the extra parts on both sides of the lower part of the rails, but the middle part is not fixed, and the fixing range is small. Under the strong dynamic load of the train, the impact stress of the rails will increase, forming stress concentration, which can easily cause the middle part of the rails to break again, thereby causing a derailment accident.
[0004] In summary, there is an urgent need for a rail fixing and reinforcing device for railway line maintenance that can fix the middle part of the rail to solve the above problems. Utility Model Content
[0005] In order to overcome the disadvantage that only the extra parts on both sides of the lower part of the rail are fixed, which easily leads to the breakage of the middle part of the rail, the purpose of the utility model is to provide a rail fixing and reinforcement device for railway line maintenance that can fix the middle part of the rail.
[0006] The technical solution is as follows:
[0007] A rail fixing and reinforcement device for railway line maintenance comprises a steel base, a rail plate, a bonding plate, a protrusion, a connecting frame, a fixing piece, a stabilizing frame, a fastener, a limit frame and a stabilizer. Two rail plates are connected between the tops of the two steel bases. The rail plates are symmetrically arranged front and back and are in an inverted T shape. Bonding plates are connected to the front and back sides of the rail plates. Protrusions are slidably arranged on the bonding plates. A connecting frame is connected to the protrusions. A fixing piece is fixedly connected to the lower part of the connecting frame. The fixing piece is threadedly connected to the steel base. Two stabilizing frames form a group. A group of stabilizing frames are clamped on both sides of the lower part of the rail plates. The bottom of each group of stabilizing frames is connected by fasteners. The outer side of each group of stabilizing frames is connected to a limiting frame. The limiting frame is fixedly connected to a stabilizer.
[0008] As an improvement of the above scheme, it also includes a clamping plate, a connecting plate and a screw rod. The outer sides of two adjacent bonding plates are symmetrically slidably connected with a clamping plate, and at least two connecting plates are slidably connected to each bonding plate. The connecting plates are connected with screw rods, and the screw rods are in the same plane as the bottom of the stabilizer.
[0009] As an improvement of the above solution, a fixing frame is also included, the upper part of the screw rod is connected with the fixing frame, and the fixing frame is threadedly connected to the adjacent steel base.
[0010] As an improvement of the above solution, a damping block is further included. The damping blocks are connected to both sides of the interior of the fixing frame, and the damping blocks are in contact with and fit with the adjacent screw rods.
[0011] As an improvement of the above solution, it also includes a limiting plate, and the limiting plates are connected to the left and right sides of the bonding plate. The limiting plates are arranged in an L shape and abut against the protrusion.
[0012] As an improvement of the above solution, the lower part of the stabilizer is conical.
[0013] Compared with the prior art, the utility model has the following advantages:
[0014] 1. The utility model fixes the middle part of the rail plate by welding the bonding plate to the front and rear sides of the rail plate, installing the protrusions on both sides of the bonding plate, and threadedly fixing them on the steel base, thereby achieving the purpose of reinforcement and reducing the risk of the rail plate breaking again.
[0015] 2. The utility model can further fix the plate by installing the clamping plate on both sides of the bonding plate, installing the connecting plate on the clamping plate with screws, installing the screw rod on the connecting plate, and finally inserting the screw rod into the ground.
[0016] 3. The utility model can fix the screw rod by installing the fixing frame on the screw rod and rotating the fixing frame to fix it on the steel base. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0018] Figure 2 It is a three-dimensional structural schematic diagram of the steel base, rail plate and other parts of the utility model.
[0019] Figure 3 It is a schematic diagram of the three-dimensional structure of the laminating plate, protrusion and other parts of the utility model.
[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of the fixing part, the limiting plate and other parts of the utility model.
[0021] Figure 5 It is a three-dimensional structural schematic diagram of the stabilizing frame, fasteners and other parts of the utility model.
[0022] Figure 6 It is a schematic diagram of the three-dimensional structure of the limiting frame, stabilizer and other parts of the utility model.
[0023] Figure 7 It is a schematic diagram of the three-dimensional structure of the clamping plate, connecting plate and other parts of the utility model.
[0024] Figure 8 It is a three-dimensional structural schematic diagram of the fixing frame, damping block and other parts of the utility model.
[0025] The numbers in the figure are as follows: 1. Steel base, 2. Rail plate, 3. Laminating plate, 4. Bump, 5. Connecting frame, 6. Fixing part, 7. Stabilizing frame, 8. Fastener, 9. Limiting frame, 10. Stabilizer, 11. Limiting plate, 12. Snap-in plate, 13. Connecting plate, 14. Screw rod, 15. Fixing frame, 16. Damping block. DETAILED DESCRIPTION
[0026] The above scheme is further described below in conjunction with specific examples. It should be understood that these examples are used to illustrate the present application and are not limited to the scope of the present application. The implementation conditions adopted in the examples can be further adjusted according to the conditions of the specific manufacturer, and the unspecified implementation conditions are usually the conditions in the conventional implementation.
[0027] Embodiment: A rail fixing and reinforcement device for railway line maintenance, see Figure 1-Figure 8As shown, it includes a steel base 1, a rail plate 2, a bonding plate 3, a protrusion 4, a connecting frame 5, a fixing piece 6, a stabilizing frame 7, a fastener 8, a limiting frame 9, a stabilizer 10, a limiting plate 11, a clamping plate 12, a connecting plate 13, a screw rod 14, a fixing frame 15 and a damping block 16. Two rail plates 2 are connected between the tops of the two steel bases 1. The rail plates 2 are symmetrically arranged front and back and are in an inverted T shape. The bonding plates 3 are connected to the front and back sides of the rail plates 2. The bonding plates 3 can be used to fix the middle part of the rail plates 2. The stabilizing frames 7 are fixed separately to avoid breakage during train operation. A slidable protrusion 4 is provided on the bonding plate 3. A connecting frame 5 is connected to the protrusion 4. A fixing piece 6 passes through the end of the connecting frame 5. The fixing piece 6 is threadedly connected to the steel base 1. Two stabilizing frames 7 form a group. A group of stabilizing frames 7 are clamped on both sides of the lower part of the rail plate 2. The bottom of each group of stabilizing frames 7 is connected by a fastener 8. The fastener 8 includes a bidirectional screw that passes through the lower part of each group of stabilizing frames 7, and a fastener that is threadedly connected to both ends of the bidirectional screw. Nuts, when the fastening nuts are screwed toward the middle, the stabilizing frames 7 on both sides can be pressed against the rail plate 2, and the outer sides of the two adjacent stabilizing frames 7 are connected to the limiting frames 9, and the limiting frames 9 are welded with stabilizers 10, and the lower part of the stabilizer 10 is conical. The stabilizer 10 is inserted into the ground to fix the rail plate 2, and the left and right sides of the bonding plate 3 are connected to the limiting plates 11, which are L-shaped and abut against the protrusion 4, and the outer sides of the two adjacent bonding plates 3 are symmetrically connected with the clamping plates 1 2. At least two connecting plates 13 are slidably connected to the bonding plates 3. The connecting plates 13 are connected with screw rods 14. The screw rods 14 are in the same plane as the bottom of the stabilizer 10. The screw rods 14 can be further reinforced by being inserted into the ground. A fixing frame 15 is connected to the upper part of the screw rods 14. The fixing frame 15 is threadedly connected to the adjacent steel base 1. Damping blocks 16 are connected to both sides of the fixing frame 15. The damping blocks 16 are in contact with and fit with the adjacent screw rods 14. The damping blocks 16 are used to reduce friction.
[0028] When the rail is loose or broken and needs to be repaired, first of all, all its connecting parts need to be disassembled, and then the rail plate 2 is welded between the tops of the two steel bases 1, and then the limit frame 9 is rotated. The limit frame 9 rotates and drives the stabilizing frame 7 to move inward, so that the stabilizing frame 7 can be clamped and fixed on the rail plate 2, and the stabilizer 10 is inserted into the ground for fixation, so that the rail plate 2 can be fixed, and then people weld the bonding plate 3 to the front and rear sides of the rail plate 2, and then install the protrusions 4 on both sides of the bonding plate 3, and threadedly fix them on the steel base 1, so that the bonding plate 3 is engaged with the front and rear sides of the rail plate 2. At the same time, people weld the limiting plates 11 to both sides of the rail plate 2, so that the limiting plates 11 are against the protrusions 4 to prevent the protrusions 4 from occurring. Sliding, by fixing the bonding plate 3 to the middle part of the rail plate 2, the purpose of reinforcement can be achieved, thereby reducing the risk of the rail plate 2 breaking again. After the above components are installed, the clamping plate 12 can be installed on both sides of the bonding plate 3, and the connecting plate 13 can be installed on the clamping plate 12 with screws, and the screw rod 14 can be installed on the connecting plate 13, and then the fixing frame 15 can be installed on the screw rod 14, and the fixing frame 15 can be rotated to fix it on the steel base 1, so that the screw rod 14 can be fixed, and the damping block 16 can reduce the friction between the screw rod 14 and the fixing frame 15 to prevent the screw rod 14 from sliding up and down. Finally, people can complete the maintenance by inserting the screw rod 14 into the ground for further fixation.
[0029] The technical principles of the embodiments of the present utility model are described above in combination with specific embodiments. These descriptions are only for explaining the principles of the embodiments of the present utility model, and cannot be interpreted in any way as limiting the protection scope of the embodiments of the present utility model. Based on the explanations here, technicians in this field can think of other specific implementation methods of the embodiments of the present utility model without creative work, and these methods will fall within the protection scope of the embodiments of the present utility model.
Claims
1. A rail fixing and reinforcement device for railway line maintenance, comprising a steel base (1), a rail plate (2), a stabilizing frame (7), a fastener (8), a limiting frame (9) and a stabilizer (10), wherein two of the rail plates (2) are connected between the tops of the two steel bases (1), the rail plates (2) are symmetrically arranged front and back and are in an inverted T shape, two of the stabilizing frames (7) form a group, a group of the stabilizing frames (7) is clamped on both sides of the lower part of the rail plate (2), the bottom of each group of the stabilizing frames (7) is connected by the fastener (8), the limiting frame (9) is connected to the outer side of each group of the stabilizing frames (7), and the stabilizer (10) is slidably connected to the limiting frame (9), characterized in that: It also includes a bonding plate (3), a protrusion (4), a connecting frame (5) and a fixing member (6), wherein the bonding plate (3) is connected to the front and rear sides of the rail plate (2), the protrusion (4) is slidably arranged on the bonding plate (3), the connecting frame (5) is connected to the protrusion (4), the fixing member (6) passes through the end of the connecting frame (5), and the fixing member (6) is threadedly connected to the steel base (1).
2. A rail fixing and reinforcement device for railway line maintenance according to claim 1, characterized in that: It also includes a clamping plate (12), a connecting plate (13) and a screw rod (14), wherein the clamping plate (12) is symmetrically connected to the outer sides of two adjacent bonding plates (3), each bonding plate (3) is slidably connected to at least two connecting plates (13), and the screw rod (14) is connected to the connecting plate (13), and the screw rod (14) and the bottom of the stabilizer (10) are in the same plane.
3. A rail fixing and reinforcement device for railway line maintenance according to claim 2, characterized in that: It also includes a fixing frame (15), the fixing frame (15) being connected to the upper part of the screw rod (14), and the fixing frame (15) being threadedly connected to the adjacent steel base (1).
4. A rail fixing and reinforcement device for railway line maintenance according to claim 3, characterized in that: It also includes a damping block (16), the damping block (16) being connected to two sides of the interior of the fixing frame (15), the damping block (16) being in contact with and in close contact with the adjacent screw rod (14).
5. A rail fixing and reinforcement device for railway line maintenance according to claim 4, characterized in that: It also comprises a limiting plate (11), the limiting plate (11) being connected to the left and right sides of the bonding plate (3), the limiting plate (11) being arranged in an L shape and abutting against the protrusion (4).
6. A rail fixing and reinforcing device for railway line maintenance according to claim 5, characterized in that: The lower part of the stabilizer (10) is arranged in a conical shape.