Structure of hydraulic medium-frequency steel shell furnace
By designing a hydraulic medium frequency steel shell furnace, the automatic lifting of the furnace cover and the automatic pouring of metal liquid is achieved by using telescopic rods and lifting brackets, the problem of injury risk when manually operating high-temperature equipment is solved, and the operation safety and automation are improved.
Patent Information
- Application Number
- CN202420576010.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-22
AI Technical Summary
After the metal smelting is completed, the existing medium-frequency steel shell furnace needs to manually lift the furnace cover and pour the metal liquid, causing workers to operate the high-temperature equipment at close range and are easily damaged by sputtering liquid.
A hydraulic medium frequency steel shell furnace is designed, using a telescopic rod to control the furnace cover to rise, and the bracket angle is changed by lifting the bracket, and the metal liquid in the steel shell furnace is automatically poured out to avoid manual direct operation of high-temperature equipment.
It effectively avoids damage caused by high-temperature gas or liquid sputtering during manual operation, improves operation safety, and reduces the possibility of human error through automated dumping process.
Smart Images

Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of medium frequency steel shell furnaces, in particular to the structure of a hydraulic medium frequency steel shell furnace. Background Art
[0002] The hydraulic medium frequency steel shell furnace is a kind of equipment used for melting and heat treatment of metal materials. It adopts advanced hydraulic technology and medium frequency electromagnetic induction heating technology, which can quickly and efficiently complete the metal heating and melting process. The hydraulic medium frequency steel shell furnace can heat the metal material to the required temperature in a short time, improve production efficiency and quality, and also reduce energy consumption. The hydraulic medium frequency steel shell furnace is mainly used for heat treatment of metal materials. It has fast, efficient, precise heating performance and safe and reliable working characteristics. It is widely used in the metal processing industry and plays an important role in improving product quality and production efficiency. The hydraulic medium frequency steel shell furnace has a higher heating speed and better temperature control performance, which can meet the needs of modern industry for efficient and precise heating. The hydraulic medium frequency steel shell furnace has the advantages of high degree of automation, simple operation, safety and reliability. As an advanced heating equipment, the existing medium frequency steel shell furnace needs to lift the furnace cover manually after the metal is smelted, and then pour the melted metal liquid in the steel shell furnace. Due to the high temperature inside the steel shell furnace, workers operate at close range and are easily injured by the liquid splashed inside. Utility Model Content
[0003] In order to overcome the problem that after the existing medium-frequency steel shell furnace has completed metal smelting, it is necessary to manually lift the furnace cover and then pour out the molten metal liquid in the steel shell furnace. Due to the high temperature inside the steel shell furnace, workers operate at close range and are easily harmed by the liquid splashed inside.
[0004] The technical solution of the utility model is: a structure of a hydraulic medium frequency steel shell furnace, including a limiting frame, a supporting assembly, a moving assembly, a bracket assembly, a steel shell furnace assembly, a lifting assembly and a top cover assembly; the side of the limiting frame is provided with a supporting assembly, the interior of the supporting assembly is provided with a moving assembly, the top surface of the moving assembly is provided with a bracket assembly, the inner side of the bracket assembly is provided with a steel shell furnace assembly, the top surface of the moving assembly is provided with a lifting assembly, and the top surface of the supporting assembly is provided with a top cover assembly.
[0005] Preferably, the limiting frame can limit the collection container when pouring the solution in the steel shell furnace to prevent the container from moving and causing the solution to splash out. The support assembly can provide stable support for the device. The moving assembly can move the steel shell furnace after smelting to facilitate pouring in the steel shell furnace. The bracket assembly can provide support for the steel shell furnace assembly to melt the metal into liquid inside the steel shell furnace assembly. The lifting assembly can pour the solution in the steel shell furnace assembly out of the device by changing the angle of the bracket assembly. The top cover assembly can seal or open the steel shell furnace assembly to facilitate operation.
[0006] Preferably, the support assembly includes a supporting base plate, a supporting column, an anti-slip base plate and a slide groove; a supporting base plate is arranged on the side of the limiting frame, a supporting column is arranged on the bottom surface of the supporting base plate, four groups of supporting columns are arranged, an anti-slip base plate is arranged on the bottom surface of the supporting column, a slide groove is provided on the top surface of the supporting base plate, four groups of slide grooves are provided, and the supporting column and the anti-slip base plate are used to provide a stable support for the device.
[0007] Preferably, the moving component includes a moving motor, a threaded rod, a sliding rod and a supporting slider; a moving motor is arranged on the side of the supporting bottom plate, a threaded rod is arranged at the output of the moving motor, the threaded rod is arranged inside the slide groove, the slide groove is arranged with a sliding rod, two groups of sliding rods are arranged, a supporting slider is arranged on the outside of the sliding rod, and a supporting slider is arranged on the outside of the threaded rod. The threaded rod is driven to rotate by the moving motor, so that the supporting slider slides in the slide groove, driving the sliding support plate to move, and moving the smelted steel shell furnace body outward to facilitate pouring the solution.
[0008] Preferably, the bracket assembly includes a sliding support plate, a pillar, a steel shell furnace bracket and a bracket rotation axis; the top surface of the supporting slider is provided with a sliding support plate, the top surface of the sliding support plate is provided with a pillar, two groups of pillars are provided, the side of the pillar is provided with a steel shell furnace bracket, the interior of the pillar is provided with a bracket rotation axis, the pillar is rotatably connected to the steel shell furnace bracket, and the solution inside the steel shell furnace body is poured out by rotating the steel shell furnace bracket around the bracket rotation axis and changing the angle of the steel shell furnace bracket.
[0009] Preferably, the steel shell furnace assembly includes a steel shell furnace body, a discharge port and a sealing cover; the steel shell furnace body is arranged on the top surface of the steel shell furnace bracket, the discharge port is arranged on the outside of the steel shell furnace body, and the sealing cover is arranged on the outside of the discharge port, the metal is smelted inside the steel shell furnace body, and the sealing cover is removed from the discharge port, thereby discharging the solution out of the device through the discharge port.
[0010] Preferably, the lifting assembly includes a lifting telescopic rod, a lifting shaft and a lifting support plate; a lifting telescopic rod is arranged on the top surface of the sliding support plate, two groups of lifting telescopic rods are arranged, a lifting shaft is arranged inside the lifting telescopic rod, a lifting support plate is arranged outside the lifting shaft, and the lifting support plate is arranged on the side of the steel shell furnace support. The lifting support plate is lifted by the lifting telescopic rod to rotate around the lifting shaft, thereby pushing the lifting support plate to move upward.
[0011] Preferably, the top cover assembly includes a top cover bracket, a top cover telescopic rod and a furnace cover; the top surface of the supporting bottom plate is provided with a top cover bracket, the top surface of the top cover bracket is provided with a top cover telescopic rod, and the bottom surface of the top cover telescopic rod is provided with a furnace cover. When the metal smelting inside the steel shell furnace body is completed, the furnace cover is lifted by contracting the top cover telescopic rod to facilitate pouring the solution in the steel shell furnace body.
[0012] Beneficial effects of the utility model:
[0013] 1. Compared with the traditional medium-frequency steel shell furnace, after the metal is smelted, the furnace cover needs to be lifted manually, and then the molten metal liquid in the steel shell furnace needs to be dumped. Due to the high temperature inside the steel shell furnace, workers operate at close range, which is easy to be hurt by the liquid splashed inside. The furnace cover is raised by the telescopic rod to avoid being scalded by the high-temperature gas inside the steel shell furnace when the furnace cover is lifted manually. The height of one side of the bracket is raised to rotate the bracket, thereby changing the angle of the bracket, and then the steel shell furnace is dumped to discharge the solution inside the steel shell furnace, avoiding manual burns from the splashed solution during operation;
[0014] 2. Put the metal material into the steel shell furnace body to melt the metal. After the smelting is completed, lift the furnace cover by contracting the telescopic rod of the top cover. After the high-temperature gas inside the steel shell furnace is discharged, use the lifting telescopic rod to lift the lifting support plate to rotate around the lifting shaft, thereby pushing the lifting support plate to move upward, and then the steel shell furnace bracket rotates around the bracket rotation axis. By changing the angle of the steel shell furnace bracket, the solution inside the steel shell furnace body is dumped to avoid accidental injury by the solution during manual operation;
[0015] 3. Use a mobile motor to drive the threaded rod to rotate, so that the supporting slider slides in the slide groove, drives the sliding support plate to move, moves the smelting completed steel shell furnace body outward, removes the sealing cover from the discharge port, and discharges the solution through the discharge port. Use a limiting frame to limit the collection container when pouring the solution in the steel shell furnace to prevent the container from moving and causing the solution to splash out. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 What is shown is a schematic diagram of the three-dimensional structure of a hydraulic medium-frequency steel shell furnace of the utility model;
[0017] Figure 2 What is shown is a three-dimensional schematic diagram of the structure moving components of a hydraulic medium frequency steel shell furnace of the utility model;
[0018] Figure 3 What is shown is a three-dimensional schematic diagram of the structural support assembly of a hydraulic medium frequency steel shell furnace of the utility model;
[0019] Figure 4 What is shown is a three-dimensional schematic diagram of the structure lifting assembly of a hydraulic medium frequency steel shell furnace of the utility model;
[0020] Explanation of the reference numerals: 1. limiting frame; 2. supporting assembly; 3. moving assembly; 4. bracket assembly; 5. steel shell furnace assembly; 6. lifting assembly; 7. top cover assembly; 201. supporting base plate; 202. supporting column; 203. anti-slip base plate; 204. slide groove; 301. moving motor; 302. threaded rod; 303. sliding rod; 304. supporting slider; 401. sliding support plate; 402. pillar; 403. steel shell furnace bracket; 404. bracket rotating shaft; 501. steel shell furnace body; 502. discharge port; 503. sealing cover; 601. lifting telescopic rod; 602. lifting rotating shaft; 603. lifting support plate; 701. top cover bracket; 702. top cover telescopic rod; 703. furnace cover. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0022] See also Figure 1 The utility model provides an embodiment: a structure of a hydraulic medium frequency steel shell furnace, including a limiting frame 1, a supporting assembly 2, a moving assembly 3, a bracket assembly 4, a steel shell furnace assembly 5, a lifting assembly 6 and a top cover assembly 7; the side of the limiting frame 1 is provided with a supporting assembly 2, the inside of the supporting assembly 2 is provided with a moving assembly 3, the top surface of the moving assembly 3 is provided with a bracket assembly 4, the inner side of the bracket assembly 4 is provided with a steel shell furnace assembly 5, the top surface of the moving assembly 3 is provided with a lifting assembly 6, the top surface of the supporting assembly 2 is provided with a top cover assembly 7, and the limiting frame 1 can be used to move the steel shell furnace When the solution is poured, the collection container is restricted to prevent the container from moving and causing the solution to splash out. The support component 2 can provide stable support for the device. The moving component 3 can move the steel shell furnace after smelting to facilitate pouring in the steel shell furnace. The bracket component 4 can provide support for the steel shell furnace component 5, and the metal is melted into liquid inside the steel shell furnace component 5. The lifting component 6 can change the angle of the bracket component 4 to pour the solution in the steel shell furnace component 5 out of the device. The top cover component 7 can seal or open the steel shell furnace component 5 for easy operation.
[0023] See also Figure 2-4In this embodiment, the support assembly 2 includes a support base plate 201, a support column 202, an anti-skid base plate 203 and a slide groove 204; the side of the limiting frame 1 is provided with a support base plate 201, the bottom surface of the support base plate 201 is provided with a support column 202, the support column 202 is provided with four groups, the bottom surface of the support column 202 is provided with an anti-skid base plate 203, the top surface of the support base plate 201 is provided with a slide groove 204, the slide groove 204 is provided with four groups, and the support column 202 and the anti-skid base plate 203 are provided. The plate 203 provides a stable support for the device. The moving assembly 3 includes a moving motor 301, a threaded rod 302, a slide rod 303 and a support slider 304. The side of the supporting bottom plate 201 is provided with a moving motor 301. The output of the moving motor 301 is provided with a threaded rod 302. The threaded rod 302 is provided inside the slide groove 204. The slide groove 204 is provided with a slide rod 303. The slide rod 303 is provided with two groups. The outer side of the slide rod 303 is provided with a support slider 304. The outer side of the threaded rod 302 is provided with a supporting slider 304, and the moving motor 301 is used to drive the threaded rod 302 to rotate, so that the supporting slider 304 slides in the slide groove 204, driving the sliding support plate 401 to move, and the smelted steel shell furnace body 501 is moved outward to facilitate pouring the solution. The bracket assembly 4 includes a sliding support plate 401, a pillar 402, a steel shell furnace bracket 403 and a bracket rotating shaft 404; the top surface of the supporting slider 304 is provided with a sliding support plate 401, the top surface of the sliding support plate 401 is provided with a pillar 402, and the pillar 402 is provided with two groups. The side of the pillar 402 is provided with a steel shell furnace bracket 403, and the interior of the pillar 402 is provided with a bracket rotating shaft 404. The pillar 402 is rotatably connected to the steel shell furnace bracket 403, and the steel shell furnace bracket 403 is rotated around the bracket rotating shaft 404, and the angle of the steel shell furnace bracket 403 is changed, so that the solution inside the steel shell furnace body 501 is poured.
[0024] The steel shell furnace assembly 5 includes a steel shell furnace body 501, a discharge port 502 and a sealing cover 503; the top surface of the steel shell furnace bracket 403 is provided with a steel shell furnace body 501, the outer side of the steel shell furnace body 501 is provided with a discharge port 502, and the outer side of the discharge port 502 is provided with a sealing cover 503, the metal is smelted inside the steel shell furnace body 501, and the sealing cover 503 is removed from the discharge port 502, so that the solution is discharged from the discharge port 502, and the lifting assembly 6 includes a lifting telescopic rod 601, a lifting shaft 602 and a lifting support plate 603; the top surface of the sliding support plate 401 is provided with a lifting telescopic rod 601, and the lifting telescopic rod 601 is provided with two groups, and the lifting telescopic rod 601 is provided with a lifting shaft 602 inside. A lifting support plate 603 is arranged on the outer side of the lifting shaft 602, and the lifting support plate 603 is arranged on the side of the steel shell furnace bracket 403. The lifting support plate 603 is lifted by the lifting telescopic rod 601 to rotate around the lifting shaft 602, thereby pushing the lifting support plate 603 to move upward. The top cover assembly 7 includes a top cover bracket 701, a top cover telescopic rod 702 and a furnace cover 703; a top cover bracket 701 is arranged on the top surface of the supporting bottom plate 201, a top cover telescopic rod 702 is arranged on the top surface of the top cover bracket 701, and a furnace cover 703 is arranged on the bottom surface of the top cover telescopic rod 702. When the metal smelting inside the steel shell furnace body 501 is completed, the furnace cover 703 is lifted by contracting the top cover telescopic rod 702, so as to facilitate the pouring of the solution in the steel shell furnace body 501.
[0025] During operation, metal materials are placed in the steel shell furnace body 501 to be smelted. After smelting is completed, the furnace cover 703 is lifted by contracting the top cover telescopic rod 702.
[0026] The threaded rod 302 is driven to rotate by the moving motor 301, so that the supporting slider 304 slides in the slide groove 204, driving the sliding support plate 401 to move, moving the smelted steel shell furnace body 501 outward, and removing the sealing cover 503 from the discharge port 502, so that the solution is discharged from the device through the discharge port 502;
[0027] Place the collected container into the limiting frame 1, and use the lifting telescopic rod 601 to lift the lifting support plate 603 to rotate around the lifting shaft 602, thereby pushing the lifting support plate 603 to move upward, and then the steel shell furnace bracket 403 rotates around the bracket rotation axis 404, and by changing the angle of the steel shell furnace bracket 403, the solution inside the steel shell furnace body 501 is poured into the container in the limiting frame 1.
[0028] Through the above steps, the support component 2 can be used to provide stable support for the device, the bracket component 4 can be used to provide support for the steel shell furnace component 5, the metal is melted into liquid inside the steel shell furnace component 5, the steel shell furnace component 5 is sealed or opened by the top cover component 7, and the steel shell furnace after melting is moved by the moving component 3 to facilitate pouring the steel shell furnace, and the lifting component 6 is used to change the angle of the bracket component 4 to pour the solution in the steel shell furnace component 5 out of the device, and the limiting frame 1 is used to limit the collection container when pouring the solution in the steel shell furnace to prevent the container from moving and causing the solution to splash.
[0029] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A structure of a hydraulic medium frequency steel shell furnace, comprising a limiting frame (1); characterized in that: It also includes a support component (2), a moving component (3), a bracket component (4), a steel shell furnace component (5), a lifting component (6) and a top cover component (7); the side of the limiting frame (1) is provided with a support component (2), the interior of the support component (2) is provided with a moving component (3), the top surface of the moving component (3) is provided with a bracket component (4), the inner side of the bracket component (4) is provided with a steel shell furnace component (5), the top surface of the moving component (3) is provided with a lifting component (6), and the top surface of the support component (2) is provided with a top cover component (7).
2. The structure of a hydraulic medium frequency steel shell furnace according to claim 1 is characterized in that: The support assembly (2) comprises a support base plate (201), a support column (202), an anti-skid base plate (203) and a slide groove (204); the side of the limiting frame (1) is provided with a support base plate (201), the bottom surface of the support base plate (201) is provided with a support column (202), four groups of support columns (202) are provided, the bottom surface of the support column (202) is provided with an anti-skid base plate (203), the top surface of the support base plate (201) is provided with a slide groove (204), and four groups of slide grooves (204) are provided.
3. The structure of a hydraulic medium frequency steel shell furnace according to claim 2 is characterized in that: The moving assembly (3) comprises a moving motor (301), a threaded rod (302), a sliding rod (303) and a supporting sliding block (304); the moving motor (301) is arranged on the side of the supporting base plate (201); the output of the moving motor (301) is arranged with a threaded rod (302); the threaded rod (302) is arranged inside the sliding groove (204); the sliding groove (204) is arranged with a sliding rod (303); two groups of sliding rods (303) are arranged; the supporting sliding block (304) is arranged on the outer side of the sliding rod (303); and the supporting sliding block (304) is arranged on the outer side of the threaded rod (302).
4. The structure of a hydraulic medium frequency steel shell furnace according to claim 3 is characterized in that: The support assembly (4) comprises a sliding support plate (401), a support column (402), a steel shell furnace support (403) and a support rotation shaft (404); the top surface of the support slider (304) is provided with a sliding support plate (401), the top surface of the sliding support plate (401) is provided with a support column (402), two groups of support columns (402) are provided, the side of the support column (402) is provided with a steel shell furnace support (403), the interior of the support column (402) is provided with a support rotation shaft (404), and the support column (402) is rotatably connected to the steel shell furnace support (403).
5. The structure of a hydraulic medium frequency steel shell furnace according to claim 4 is characterized in that: The steel shell furnace assembly (5) comprises a steel shell furnace body (501), a discharge port (502) and a sealing cover (503); the steel shell furnace body (501) is arranged on the top surface of the steel shell furnace support (403), the discharge port (502) is arranged on the outside of the steel shell furnace body (501), and the sealing cover (503) is arranged on the outside of the discharge port (502).
6. The structure of a hydraulic medium frequency steel shell furnace according to claim 5 is characterized in that: The lifting assembly (6) includes a lifting telescopic rod (601), a lifting shaft (602) and a lifting support plate (603); the top surface of the sliding support plate (401) is provided with a lifting telescopic rod (601), and two groups of lifting telescopic rods (601) are provided. The inside of the lifting telescopic rod (601) is provided with a lifting shaft (602), and the outer side of the lifting shaft (602) is provided with a lifting support plate (603), and the lifting support plate (603) is provided on the side of the steel shell furnace support (403).
7. The structure of a hydraulic medium frequency steel shell furnace according to claim 1 is characterized in that: The top cover assembly (7) comprises a top cover bracket (701), a top cover telescopic rod (702) and a furnace cover (703); the top surface of the supporting bottom plate (201) is provided with the top cover bracket (701), the top surface of the top cover bracket (701) is provided with the top cover telescopic rod (702), and the bottom surface of the top cover telescopic rod (702) is provided with the furnace cover (703).